Efficient air layer fabric batching device with dust removal function

Abstract

The utility model discloses an efficient air layer fabric batching device with a dust removal function, which comprises an operation cabin, a dust suction box is fixedly arranged at one end of the outer side of the operation cabin, a first conveying belt is fixedly arranged at one end of the bottom of the inner side of the operation cabin, a sliding rod is arranged on the side surface of the first conveying belt, a controller is fixedly arranged above the sliding rod, and the controller is connected with the operation cabin. A sliding block is slidably arranged on the side face of the sliding rod. According to the dust removal device, the two sets of dust removal rollers are arranged on the sliding rod, fine brushing of the dust removal brush is combined, and an adsorption fixing mode of the metal fixing base and the movable clamping plate is adopted, so that the dust removal brush is stable and convenient to disassemble and replace, the maintenance efficiency and flexibility of equipment are greatly improved, and meanwhile, the dust removal effect is good. Due to the ingenious design of the dust collection mechanism and the dust discharge pipeline, dust generated in the dust removal process can be rapidly collected and discharged into a special dust collection box, secondary pollution of the working environment is avoided, and cleanliness and sanitation of a production workshop are maintained.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing equipment, in particular to a high-efficiency air layer fabric rolling device with a dust removal function. Background Art

[0002] Existing devices often lack efficiency in dust removal and ease of fabric winding. Specifically, some devices may only feature a single dust removal method, such as simple brushing or vacuuming, which makes it difficult to achieve a comprehensive and thorough cleaning of the fabric, resulting in poor dust removal. Furthermore, these devices may lack automation in the fabric winding process, requiring manual operation, which increases labor intensity and reduces work efficiency. Furthermore, existing devices may also have shortcomings in dust handling, such as the lack of dedicated dust collection and exhaust systems, which makes the working environment susceptible to secondary contamination. Utility Model Content

[0003] The purpose of the utility model is to provide a high-efficiency air layer fabric rolling device with a dust removal function in order to solve the problems mentioned in the above background.

[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a high-efficiency air layer fabric rolling device with dust removal function, comprising: an operating cabin, a dust collection box is fixedly provided at one end of the outer side of the operating cabin, a first conveyor belt is fixedly provided at one end of the bottom inner side of the operating cabin, a slide bar is provided on the side of the first conveyor belt, a controller is fixedly provided above the slide bar, a slider is slidingly provided on the side of the slide bar, a driving motor is fixedly provided on the side of the slider, a dust removal roller is rotatably connected to the side of the driving motor, a fixed base is fixedly provided on the surface of the dust removal roller, a dust removal brush is plugged into one end of the side of the fixed base, a movable part is fixedly provided on the other end of the side of the fixed base, and a movable card is rotatably connected to the side of the movable part.

[0005] As a further solution of the present invention: a lower dust suction mechanism is provided on the other side of the sliding rod, and the lower dust suction mechanism includes a dust cleaner fixedly arranged at the other end of the bottom inner side of the operating cabin, a dust suction pipe is fixedly connected to one side of the dust cleaner, a dust suction funnel is fixedly connected above the dust suction pipe, a dust exhaust pipe is fixedly connected to the other side of the dust cleaner, and the dust exhaust pipe is fixedly connected to the dust collection box, the upper dust suction mechanism is fixedly arranged above the inner side of the operating cabin, and a second conveyor belt is provided on the side of the lower dust suction mechanism.

[0006] As a further solution of the present invention: a base is provided on the side of the second conveyor belt, a slide rail is fixedly provided above the base, a docking seat is slidably provided at one end above the slide rail, a rotating seat is slidably provided at the other end above the slide rail, and a cloth winding roller is rotatably provided on the side of the rotating seat.

[0007] As a further solution of the present invention: two groups of dust removal rollers are slidingly arranged on the side of the sliding rod to remove dust from the upper and lower surfaces of the fabric respectively; the dust removal brush is composed of a metal fixing seat and bristles; an adsorption magnetic plate is fixedly arranged on one side of the movable card plate; the movable card plate is rotated by the movable part and adsorbed on the side of the metal fixing seat of the dust removal brush, so that the dust removal brush is fixedly inserted in the fixing seat and is convenient for disassembly and replacement.

[0008] As a further solution of the present invention: the lower dust collection mechanism and the upper dust collection mechanism have the same structure, and the dust is transferred to the dust collection box through the respective dust exhaust pipes.

[0009] As a further solution of the present invention: one side of the docking seat is rotatably connected to a docking rod, one side of the rotating seat is rotatably connected to a driving shaft, the rotating seat has a built-in driving device, the cloth rolling roller is sleeved on the driving shaft on the side of the rotating seat, and the docking seat and the rotating seat slide in opposite directions through the slide rail to facilitate the removal or installation of the cloth rolling roller.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] 1. In the utility model, the device is equipped with two sets of dust removal rollers on the sliding rod, combined with the fine brushing of the dust removal brush, and the adsorption fixation method of the metal fixing seat and the movable clamping plate, so that the dust removal brush is both stable and easy to disassemble and replace, which greatly improves the maintenance efficiency and flexibility of the equipment. At the same time, the ingenious design of the dust collection mechanism and the dust exhaust pipe enables the dust generated during the dust removal process to be quickly collected and discharged into a special dust collection box, avoiding secondary pollution of the working environment and maintaining the cleanliness and hygiene of the production workshop.

[0012] 2. The flexible sliding docking and rotating seats on the rails, combined with the drive unit's cloth-winding roller, enable fast and stable fabric winding. This design not only simplifies the cloth-winding process and improves work efficiency, but also makes the replacement and maintenance of the cloth-winding roller extremely convenient, reducing production costs and manpower requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency air layer fabric rolling device with dust removal function described in the utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of a high-efficiency air layer fabric rolling device with dust removal function described in the utility model;

[0015] Figure 3This is a schematic structural diagram of a dust removal roller in a high-efficiency air layer fabric rolling device with dust removal function described in the utility model;

[0016] Figure 4 This is a schematic structural diagram of a dust removal brush in a high-efficiency air layer fabric rolling device with dust removal function described in the utility model;

[0017] Figure 5 This is a structural schematic diagram of the dust collection mechanism in a high-efficiency air layer fabric rolling device with dust removal function described in the utility model;

[0018] Figure 6 The utility model is a structural schematic diagram of a cloth rolling mechanism in a high-efficiency air layer fabric cloth rolling device with a dust removal function.

[0019] In the figure: 1. Operation cabin; 2. Dust collection box; 3. First conveyor belt; 4. Slide bar; 5. Controller; 6. Slider; 7. Drive motor; 8. Dust removal roller; 9. Fixed card seat; 10. Dust removal brush; 11. Movable part; 12. Movable card plate; 13. Lower dust collection mechanism; 131. Dust collector; 14. Dust collection duct; 15. Dust collection funnel; 16. Dust discharge duct; 18. Upper dust collection mechanism; 19. Second conveyor belt; 20. Base; 21. Slide rail; 22. Docking seat; 23. Rotating seat; 24. Cloth roller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or connected in an integral manner; they can be mechanically connected or electrically connected; they can be directly connected, indirectly connected through an intermediate medium, or they can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The following describes the embodiments of the present invention based on its overall structure.

[0022] Reference Figures 1 to 6 In the embodiment of the utility model, a high-efficiency air layer fabric rolling device with dust removal function includes: a dust collection box 2 is fixedly provided at one end of the outer side of the operation cabin 1, a first conveyor belt 3 is fixedly provided at one end of the bottom inside the operation cabin 1, a slide bar 4 is provided on the side of the first conveyor belt 3, a controller 5 is fixedly provided above the slide bar 4, a slider 6 is slidingly provided on the side of the slide bar 4, a driving motor 7 is fixedly provided on the side of the slider 6, a dust removal roller 8 is rotatably connected to the side of the driving motor 7, a fixed card seat 9 is fixedly provided on the surface of the dust removal roller 8, a dust removal brush 10 is inserted at one end of the side of the fixed card seat 9, a movable part 11 is fixedly provided at the other end of the side of the fixed card seat 9, and a movable card plate 12 is rotatably connected to the side of the movable part 11.

[0023] The above solution, through the design of the operating cabin 1, provides a closed or semi-enclosed working environment, which is conducive to controlling dust dispersion. The provision of the dust collection box 2 ensures that the dust collected during the dust removal process has a dedicated collection area, maintaining a clean working environment. The first conveyor belt 3 is responsible for feeding the fabric to be processed into the device. The combination of the sliding rod 4, the slider 6, the drive motor 7, and the dust removal roller 8 realizes the automatic dust removal of the fabric, improving the dust removal efficiency and accuracy.

[0024] A lower dust suction mechanism 13 is provided on the other side of the slide bar 4. The lower dust suction mechanism 13 includes a dust collector 131 fixedly arranged at the other end of the bottom inner side of the operating cabin 1. A dust suction pipe 14 is fixedly connected to one side of the dust collector 131. A dust suction funnel 15 is fixedly connected above the dust suction pipe 14. A dust exhaust pipe 16 is fixedly connected to the other side of the dust collector 131. The dust exhaust pipe 16 is fixedly connected to the dust box 2. The upper dust suction mechanism 18 is fixedly arranged above the inner side of the operating cabin 1. A second conveyor belt 19 is provided on the side of the lower dust suction mechanism 13.

[0025] The above solution is adopted: the vacuum cleaner 131, the dust collection pipe 14, the dust collection funnel 15 and the dust exhaust pipe 16 are used in combination to form a complete dust collection system, which sucks dust from the surface of the fabric and transports it to the dust collection box 2 through the dust exhaust pipe, thereby realizing centralized dust treatment.

[0026] A base 20 is provided on the side of the second conveyor belt 19, a slide rail 21 is fixedly provided above the base 20, a docking seat 22 is slidably provided at one end above the slide rail 21, a rotating seat 23 is slidably provided at the other end above the slide rail 21, and a cloth winding roller 24 is rotatably provided on the side of the rotating seat 23.

[0027] The above-mentioned solution includes a base 20, a slide rail 21, a docking seat 22, a rotating seat 23 and a cloth winding roller 24. This design makes the installation and disassembly of the cloth winding roller very convenient. Through the sliding operation on the slide rail 21, the docking seat 22 and the rotating seat 23 can be easily separated, so that the cloth winding roller 24 can be conveniently removed or installed. In addition, the built-in drive device of the rotating seat 23 provides power for the cloth winding roller, realizes automatic winding of the fabric, and improves production efficiency and automation.

[0028] Two sets of dust removal rollers 8 are slidingly set on the side of the slide rod 4 to remove dust from the upper and lower surfaces of the fabric respectively. The dust removal brush 10 consists of a metal fixing seat and bristles. An adsorption magnetic plate is fixedly set on one side of the movable card plate 12. The movable card plate 12 is rotated and adsorbed on the side of the metal fixing seat of the dust removal brush 10 through the movable part 11, so that the dust removal brush 10 is fixedly inserted in the fixed card seat 9 and is easy to disassemble and replace.

[0029] The above solution is adopted: by slidingly setting two sets of dust removal rollers 8 on the slide rod 4, the upper and lower surfaces of the fabric can be dusted at the same time, which greatly improves the dust removal efficiency. The dust removal brush 10 consists of a metal fixing seat and bristles. The structure is sturdy and easy to replace. The movable clamping plate 12 is adsorbed and connected to the side of the metal fixing seat of the dust removal brush 10 through the movable part 11. This design not only ensures the stable installation of the dust removal brush, but also facilitates its disassembly and replacement, reducing maintenance costs.

[0030] The lower dust collection mechanism 13 and the upper dust collection mechanism 18 have the same structure and transmit dust to the dust collection box 2 through their respective dust exhaust ducts 16 .

[0031] The above solution is adopted: the upper dust collection mechanism 18 and the lower dust collection mechanism 13 have the same structure, and both transfer dust to the dust collection box 2 through the dust exhaust pipe 16. This consistent design simplifies the structure and maintenance process of the equipment, while ensuring the stability and efficiency of the entire dust removal system.

[0032] One side of the docking seat 22 is rotatably connected to a docking rod, and one side of the rotating seat 23 is rotatably connected to a driving shaft. The rotating seat 23 has a built-in driving device, and the cloth winding roller 24 is sleeved on the driving shaft on the side of the rotating seat 23. The docking seat 22 and the rotating seat 23 slide in opposite directions through the slide rail 21 to facilitate the removal or installation of the cloth winding roller 24.

[0033] With the above solution, the docking seat 22 and the rotating seat 23 can slide in opposite directions along the slide rail 21 by means of a rotational connection, thereby conveniently removing or installing the cloth rolling roller 24. This design not only improves the flexibility of the equipment, but also reduces the difficulty of operation and labor intensity.

[0034] The working principle of the present invention is as follows: first, the fabric is placed on the first conveyor belt 3 at the bottom inner side of the operating cabin 1. As the first conveyor belt 3 runs, the fabric moves forward. During the movement, the fabric first passes through the dust removal mechanism arranged above the slide bar 4. Two sets of dust removal rollers 8 are slidingly arranged on the side of the slide bar 4. Each set of dust removal rollers 8 is driven to rotate by the driving motor 7. A fixed card seat 9 is fixed on its surface. A dust removal brush 10 is plugged into the fixed card seat 9. These dust removal brushes 10 are composed of a metal fixing seat and bristles, which can remove dust from the upper and lower surfaces of the fabric. At the same time, the other end of the fixed card seat 9 is rotatably connected to a movable card plate 12 through a movable part 11. An adsorption magnetic plate is provided on one side of the movable card plate 12. The metal fixing seat of the dust removal brush 10 is fixed by adsorption, which is both stable and easy to disassemble and replace. During the dust removal process, the dust generated is collected by the lower dust collection mechanism 13 and the upper dust collection mechanism 18 located at the bottom inner side of the operating cabin 1. The lower dust collection mechanism 13 includes a fixed The dust collector 131 at the bottom of the side is connected to the dust collection funnel 15 through the dust collection pipe 14, which sucks the dust below and then transports the dust to the outer dust collection box 2 through the dust discharge pipe 16. Similarly, the upper dust collection mechanism 18 also adopts a similar structure, but is located above the inner side of the operating cabin 1. The two work together to ensure all-round and efficient dust removal of the fabric. The fabric after dust removal continues to move forward to the second conveyor belt 19. At this time, the fabric is ready for the cloth rolling operation. The slide rail 21 above the base 20 is slidably provided with a docking seat 22 and a rotating seat 23. One side of the docking seat 22 is rotatably connected to the docking rod for supporting or guiding the fabric, and the rotating seat 23 is equipped with a driving device, and a cloth winding roller 24 is rotatably provided on its side. The cloth winding roller 24 is sleeved on the driving shaft on the side of the rotating seat 23 and is driven to rotate by the driving device. When the cloth winding roller 24 needs to be installed or replaced, the slide rail 21 is used to make the docking seat 22 and the rotating seat 23 slide in the opposite direction, which can be conveniently operated.

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-efficiency air layer fabric rolling device with dust removal function, characterized in that: include: An operating cabin (1) is provided with a dust collecting box (2) fixedly arranged at one end of the outer side of the operating cabin (1), a first conveyor belt (3) is fixedly arranged at one end of the bottom inside the operating cabin (1), a slide bar (4) is fixedly arranged on the side of the first conveyor belt (3), a controller (5) is fixedly arranged above the slide bar (4), a slider (6) is slidingly arranged on the side of the slide bar (4), a driving motor (7) is fixedly arranged on the side of the slider (6), a dust collecting roller (8) is rotatably connected to the side of the driving motor (7), a fixed card seat (9) is fixedly arranged on the surface of the dust collecting roller (8), a dust collecting brush (10) is plugged into one end of the side of the fixed card seat (9), a movable part (11) is fixedly arranged on the other end of the side of the fixed card seat (9), and a movable card plate (12) is rotatably connected to the side of the movable part (11).

2. The high-efficiency air layer fabric rolling device with dust removal function according to claim 1 is characterized in that: A lower dust collection mechanism (13) is provided on the other side of the slide bar (4), and the lower dust collection mechanism (13) includes a dust collector (131) fixedly provided at the other end of the bottom inner side of the operating cabin (1), a dust collection pipe (14) is fixedly connected to one side of the dust collector (131), a dust collection funnel (15) is fixedly connected above the dust collection pipe (14), a dust discharge pipe (16) is fixedly connected to the other side of the dust collector (131), and the dust discharge pipe (16) is fixedly connected to the dust collection box (2), an upper dust collection mechanism (18) is fixedly provided above the inner side of the operating cabin (1), and a second conveyor belt (19) is provided on the side of the lower dust collection mechanism (13).

3. The high-efficiency air layer fabric rolling device with dust removal function according to claim 2 is characterized in that: A base (20) is provided on the side of the second conveyor belt (19), a slide rail (21) is fixedly provided above the base (20), a docking seat (22) is slidably provided at one end above the slide rail (21), a rotating seat (23) is slidably provided at the other end above the slide rail (21), and a cloth rolling roller (24) is rotatably provided on the side of the rotating seat (23).

4. The high-efficiency air layer fabric rolling device with dust removal function according to claim 1 is characterized in that: Two groups of dust removal rollers (8) are slidingly provided on the side of the slide bar (4) to remove dust from the upper and lower surfaces of the fabric respectively. The dust removal brush (10) is composed of a metal fixing seat and bristles. An adsorption magnetic plate is fixedly provided on one side of the movable card plate (12). The movable card plate (12) is rotated and adsorbed on the side of the metal fixing seat of the dust removal brush (10) through the movable part (11), so that the dust removal brush (10) is fixedly inserted into the fixing seat (9) and is convenient for disassembly and replacement.

5. The high-efficiency air layer fabric rolling device with dust removal function according to claim 2 is characterized in that: The lower dust collection mechanism (13) and the upper dust collection mechanism (18) have the same structure and transmit dust to the dust collection box (2) through their respective dust exhaust pipes (16).

6. The high-efficiency air layer fabric rolling device with dust removal function according to claim 3 is characterized in that: One side of the docking seat (22) is rotatably connected to a docking rod, one side of the rotating seat (23) is rotatably connected to a driving shaft, the rotating seat (23) is internally provided with a driving device, the cloth rolling roller (24) is sleeved on the driving shaft on the side of the rotating seat (23), and the docking seat (22) and the rotating seat (23) slide in opposite directions via the slide rail (21) to facilitate the removal or installation of the cloth rolling roller (24).

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