Self-circulation dosing system
Through the self-circulation dosing system, the water inlet, stirring and drug discharge functions are achieved using a single circulation pump, which solves the problems of high energy consumption and complex maintenance in traditional water treatment systems, and realizes energy consumption reduction and system simplification.
Patent Information
- Application Number
- CN202422545164.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In traditional water treatment systems, the dual pump configuration leads to high energy consumption, increased cost and increased system complexity, and complex maintenance and management.
The self-circulation dosing system is adopted to realize the functions of water inlet, stir and discharge through a single circulation pump, reduce the number of pumps, and use the circulation pump to drive the water inlet pipe and return pipe to form a liquid circulation, and mix it with the stirring nozzle.
It reduces energy consumption of water treatment, simplifies system structure, reduces maintenance workload, and reduces operating costs.
Smart Images

Figure CN223268393U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of water treatment equipment, and in particular to a self-circulating dosing system. Background Art
[0002] In water treatment, mixing chemicals and water is a critical step in ensuring effective water treatment. Traditional mixing systems typically rely on at least two independent pumps to perform water inlet and outlet functions. One pump is responsible for pumping the water to be treated or clean water into the mixing tank to mix with the chemicals; the other pump is responsible for extracting the mixed liquid from the mixing tank and transporting it to subsequent treatment units or storage facilities.
[0003] While a dual-pump configuration effectively mixes and delivers the reagent and water, it also brings with it issues like increased costs, increased energy consumption, and increased system complexity. Both pumps consume electricity during operation, resulting in high overall energy consumption for water treatment and hindering the achievement of energy conservation and emission reduction goals. Furthermore, dual-pump configurations are more complex to maintain and manage, requiring regular checks on both pumps and timely replacement of worn parts, increasing both operational costs and workload.
[0004] Based on this, the present application proposes a self-circulating dosing system to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the present application provides a self-circulating dosing system that can reduce the number of pumps used in the water treatment process and reduce the energy consumption of water treatment.
[0006] The present application provides a self-circulating dosing system, comprising:
[0007] A stirring tank, a stirring nozzle, a circulation pump, a reflux pipe, a water inlet pipe, and a medicine outlet pipe. The stirring nozzle is fixed in the stirring tank. The circulation pump is arranged on the water inlet pipe. The water inlet pipe passes through the stirring tank and is connected to the stirring nozzle. The water inlet pipe is used to transport liquid into the stirring nozzle. The stirring nozzle is used to stir the mixed liquid in the stirring tank.
[0008] One end of the reflux pipe is connected to the bottom of the stirring tank, and the other end is connected to the circulation pump. The medicine outlet pipe is connected to the water inlet pipe. The reflux pipe is used to transport the mixed liquid in the stirring tank to the circulation pump, so that the circulation pump transports the mixed liquid to the medicine outlet pipe through the water inlet pipe.
[0009] Optionally, a regulating pipe is provided on the water inlet pipe, a regulating valve is provided on the regulating pipe, and both ends of the regulating pipe are respectively connected to the water inlet pipe.
[0010] Optionally, a first flow meter and a second flow meter are provided on the water inlet pipe, and the first flow meter and the second flow meter are respectively located at two ends of the regulating pipe.
[0011] Optionally, a liquid level meter is provided in the stirring tank, and the liquid level meter is used to measure the remaining amount of liquid in the stirring tank.
[0012] Optionally, the stirring nozzle includes a shell, a cover plate and a swirl booster blade;
[0013] The cover plate is connected to the shell, a flow space is formed between the cover plate and the shell, the swirl booster blade is arranged in the flow space, and two ends of the swirl booster blade are movably connected to the shell and the cover plate respectively;
[0014] A nozzle is provided on the cover plate, the water outlet end of the nozzle is directed toward the swirl booster blade, the water inlet pipe is connected to the nozzle, and the nozzle is used to spray the liquid in the water inlet pipe toward the swirl booster blade to promote the rotation of the swirl booster blade; a penetrating swirl water spray port is provided on the side of the shell, and the swirl water spray port is used to spray the water flow in the flow space into the mixing tank.
[0015] Optionally, a guide plate is provided on the swirl water spray outlet, and the guide plate is controllably rotatable in the swirl water spray outlet, and the guide plate is used to guide the direction in which the water is sprayed out.
[0016] Optionally, a dosing hopper is provided on the top of the stirring tank, and a detachable filter is provided in the dosing hopper.
[0017] Optionally, the circulation pump is one of a centrifugal circulation pump, an axial flow circulation pump, and a magnetic circulation pump.
[0018] Optionally, the reflux pipe is connected to the stirring tank via a flange.
[0019] Optionally, a valve is provided on the reflux pipe.
[0020] It can be seen from the above technical solutions that this application has the following effects:
[0021] The present application arranges a water inlet pipe and a return pipe on the mixing tank, the return pipe and the water inlet pipe are connected by a circulation pump, and a medicine outlet pipe is also arranged on the water inlet pipe. When the circulation pump is running, it can not only control the water inlet of the water inlet pipe, but also control the mixed liquid in the mixing tank to flow back into the water inlet pipe and into the mixing tank, and the circulation pump can also realize the output of qualified mixed liquid by the medicine outlet pipe. Thus, liquid mixing and medicine discharge can be achieved simultaneously through a single circulation pump, and the circulation pump provides power for water supply in the water inlet pipe, and this power drives the stirring nozzle to operate, thereby realizing the stirring function. Compared with the existing technology, the number of pumps involved in the work is reduced, thereby reducing the energy consumption of water treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in this application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 A schematic diagram of a self-circulating dosing system provided in this application;
[0024] Figure 2 A schematic diagram of a stirring nozzle in a self-circulating dosing system provided in this application;
[0025] Figure 3 Another schematic diagram of a stirring nozzle in a self-circulating dosing system provided in this application;
[0026] Figure 4 This is a schematic diagram of a stirring tank in a self-circulating dosing system provided in the present application; wherein, the stirring tank 01, the stirring nozzle 02, the circulation pump 03, the return pipe 04, the water inlet pipe 05, the drug outlet pipe 06, the regulating pipe 07, the regulating valve 08, the first flow meter 09, the second flow meter 10, the liquid level meter 11, the shell 12, the cover plate 13, the swirl booster blade 14, the nozzle 15, the swirl water outlet 16, the guide plate 17, the dosing hopper 18, the flange 19, and the valve 20. DETAILED DESCRIPTION
[0027] In the present utility model, the directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "transverse", and "longitudinal" are based on the directions or positional relationships shown in the accompanying drawings, and are only used to illustrate the relative positional relationships between the various components or parts, and do not particularly limit the specific installation directions of the various components or parts.
[0028] Furthermore, some of the above terms may be used to express other meanings besides indicating a position or location. For example, the term "on" may also be used to indicate a dependency or connection in certain circumstances. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0029] Furthermore, the terms "installed," "disposed," "provided with," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0030] In addition, the structures, proportions, sizes, etc. drawn in the drawings in this application are only used to match the contents disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the efficacy and purpose that can be achieved by this application.
[0031] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0032] This application provides a self-circulating dosing system for reducing the number of pumps used in the water treatment process and lowering the energy consumption of water treatment. The specific implementation process of this application is described as follows.
[0033] See also Figures 1 to 4 , the present application provides a self-circulating dosing system comprising:
[0034] A stirring tank 01, a stirring nozzle 02, a circulation pump 03, a return pipe 04, a water inlet pipe 05 and a medicine outlet pipe 06. The stirring nozzle 02 is fixed in the stirring tank 01, and the circulation pump 03 is arranged on the water inlet pipe 05. The water inlet pipe 05 runs through the stirring tank 01 and is connected with the stirring nozzle 02. The water inlet pipe 05 is used to transport liquid into the stirring nozzle 02, and the stirring nozzle 02 is used to stir the mixed liquid in the stirring tank 01; one end of the return pipe 04 is connected to the bottom of the stirring tank 01, and the other end is connected to the circulation pump 03. The medicine outlet pipe 06 is connected to the water inlet pipe 05. The return pipe 04 is used to transport the mixed liquid in the stirring tank 01 to the circulation pump 03, so that the circulation pump 03 transports the mixed liquid to the medicine outlet pipe 06 through the water inlet pipe 05.
[0035] Mixing Tank 01 is used to hold liquids to be mixed, and can also accommodate solid components (such as solid pharmaceuticals). It can be used to mix liquids and solids. Made of corrosion-resistant materials such as stainless steel, Mixing Tank 01 accommodates the mixing needs of various chemicals. The tank is designed with suitable openings and seals for easy addition of raw materials and maintenance.
[0036] The agitating nozzle 02 is installed inside the mixing tank 01. It sprays liquid at high speed, creating strong shear forces and turbulence, effectively mixing the materials within the tank. In actual operation, when the water inlet pipe 05 delivers liquid to the agitating nozzle 02, the nozzle sprays the liquid in a fine, high-speed jet. The jet forms a vortex within the tank, promoting sufficient contact and mixing between the materials.
[0037] Circulation pump 03 is used to drive the circulation of the mixed liquid and provide power to the liquid in water inlet pipe 05. In actual operation, circulation pump 03 is responsible for both extracting the mixed liquid from the bottom of mixing tank 01 and returning it to mixing nozzle 02 through water inlet pipe 05 to form a cycle. It is also responsible for pumping external liquid into water inlet pipe 05, so that it flows into mixing nozzle 02 through water inlet pipe 05. Circulation pump 03 is installed on water inlet pipe 05, with one end connected to return pipe 04 and the other end connected to water inlet pipe 05, ensuring that the mixed liquid can be continuously extracted and re-injected into mixing tank 01. Return pipe 04 is responsible for guiding the mixed liquid at the bottom of mixing tank 01 to circulation pump 03.
[0038] The water inlet pipe 05 is not only used to deliver fresh liquid (such as water or solvent) to the mixing nozzle 02, but also serves as a channel for the mixed liquid to circulate. The water inlet pipe 05 works closely with the circulation pump 03 and the mixing nozzle 02 to ensure that the liquid can be supplied evenly and stably.
[0039] The drug outlet pipe 06 is the channel for the mixed liquid to be discharged after mixing. It is connected to the equipment or system that needs to add drugs. The drug outlet pipe 06 is connected to the water inlet pipe 05 downstream of the circulation pump 03 to ensure that only the fully mixed liquid can flow out.
[0040] In actual operation, the present application first turns on the circulation pump 03 and simultaneously injects liquid (such as water or solvent) into the water inlet pipe 05; the liquid enters the stirring nozzle 02 through the water inlet pipe 05, is ejected at high speed to form a vortex, and is mixed with the material in the stirring tank 01; the mixed liquid is extracted by the circulation pump 03 through the return pipe 04, and is again sent to the stirring nozzle 02 through the water inlet pipe 05, and so on and so forth until the required mixing uniformity is achieved; when the mixed liquid meets the predetermined requirements, it can be output to the target device or system through the medicine outlet pipe 06. In this way, the process of stirring, mixing and discharging medicine can be achieved by using only one circulation pump 03, which reduces the number of pumps involved in the work compared to the prior art, thereby reducing the energy consumption of water treatment; and the stirring in the stirring tank 01 is stirred by the stirring nozzle 02, and the stirring process is driven by the water inlet, without the need for additional power to control the stirring, thereby further reducing the power consumption required for mixing.
[0041] In an optional embodiment, a regulating pipe 07 is provided on the water inlet pipe 05, and a regulating valve 08 is installed on the regulating pipe 07. The two ends of the regulating pipe 07 are respectively connected to the water inlet pipe 05. In this embodiment, the regulating pipe 07 is a branch of the water inlet pipe 05, providing an additional fluid channel, allowing for fine-tuning of the flow rate of liquid entering the agitation nozzle 02 without interrupting the main circulation. The two ends of the regulating pipe 07 are respectively connected to different positions of the water inlet pipe 05, forming a water inlet bypass.
[0042] Regulating valve 08 is mounted on regulating tube 07 and is used to control the flow of liquid through regulating tube 07. By adjusting the opening of valve 20, the amount of liquid entering mixing nozzle 02 can be precisely adjusted, thereby optimizing the mixing process. Regulating valve 08 can be manually controlled or automatically controlled (for example, via an electric actuator or a pneumatic actuator). Automatically controlled regulating valve 08 can automatically adjust its opening according to preset parameters (such as flow rate, pressure, or liquid level), achieving more advanced flow control.
[0043] By setting the regulating pipe 07 and the regulating valve 08, the flow rate entering the stirring nozzle 02 can be adjusted, and the flow rate of the mixed liquid in the medicine outlet pipe 06 can also be adjusted.
[0044] In this optional embodiment, a first flow meter 09 and a second flow meter 10 are provided on the water inlet pipe 05, and the first flow meter 09 and the second flow meter 10 are respectively located at the two ends of the regulating pipe 07. In this embodiment, the first flow meter 09 and the second flow meter 10 respectively measure the flow of the water inlet pipe 05 at the two ends of the regulating pipe 07, and can reflect the real-time data on the flow of the main circulation path and the bypass path (i.e., the regulating pipe 07). The first flow meter 09 is usually located on the water inlet pipe 05 upstream of the regulating pipe 07, and is used to measure the total flow entering the entire system (including the main circulation and the bypass), and the second flow meter 10 is located on the water inlet pipe 05 downstream of the regulating pipe 07, and is used to measure the flow that continues to enter the stirring nozzle 02 after adjustment by the regulating valve 08. The flow meter can be of various types, such as an electromagnetic flow meter, an ultrasonic flow meter or a turbine flow meter. The specific selection is not limited here, and is subject to actual achievable results.
[0045] In an optional embodiment, a liquid level gauge 11 is provided in the mixing tank 01, and the liquid level gauge 11 is used to measure the remaining amount of liquid in the mixing tank 01. In this embodiment, by installing the liquid level gauge 11 on the side wall or top of the mixing tank 01, the actual height of the liquid in the tank can be accurately measured. The liquid level gauge 11 can be one of various types, such as a float-type liquid level gauge 11, an ultrasonic liquid level gauge 11, a radar liquid level gauge 11, a pressure liquid level gauge 11, and a capacitive liquid level gauge 11. The specific selection is not limited here, and is subject to actual achievable implementation.
[0046] In an optional embodiment, the stirring nozzle 02 includes a shell 12, a cover plate 13 and a swirl booster blade 14; the cover plate 13 is connected to the shell 12, and a flow space is formed between the cover plate 13 and the shell 12. The swirl booster blade 14 is arranged in the flow space, and the two ends of the swirl booster blade 14 are movably connected to the shell 12 and the cover plate 13 respectively; a nozzle 15 is provided on the cover plate 13, and the water outlet end of the nozzle 15 faces the swirl booster blade 14. The water inlet pipe 05 is connected to the nozzle 15, and the nozzle 15 is used to spray the liquid in the water inlet pipe 05 toward the swirl booster blade 14 to promote the swirl booster blade 14 to rotate; a penetrating swirl water spray port 16 is provided on the side of the shell 12, and the swirl water spray port 16 is used to spray the water flow in the flow space into the stirring tank 01.
[0047] The cover plate 13 is connected to the housing 12, forming a closed flow space. A nozzle 15 is mounted on the cover plate 13, extending vertically through the cover plate 13. The outlet of the nozzle 15 faces the swirl booster blades 14. One end of the nozzle 15, located outside the cover plate 13, is connected to the water inlet pipe 05. When liquid in the water inlet pipe 05 flows into this flow space through the nozzle 15, the liquid ejected from the nozzle 15 impacts the swirl booster blades 14.
[0048] The swirl booster blade 14 is located in the flow space formed by the cover plate 13 and the shell 12. Both ends of the swirl booster blade 14 are movably connected to the shell 12 and the cover plate 13 respectively, allowing the swirl booster blade 14 to rotate freely under the push of the liquid.
[0049] The nozzle 15 is responsible for spraying the liquid in the water inlet pipe 05 toward the swirl booster blades 14 at a certain speed and pressure. The water outlet end of the nozzle 15 is oriented toward the swirl booster blades 14, ensuring that the liquid can directly impact and drive the swirl booster blades 14 to rotate. When the liquid is sprayed toward the swirl booster blades 14 through the nozzle 15, the swirl booster blades 14 are impacted by the liquid and begin to rotate. A swirl water spray port 16 is provided through the side of the housing 12. The water flow in the flow space has a certain flow rate under the rotation of the swirl booster blades 14. The water is sprayed into the mixing tank 01 in the form of a swirl through the swirl water spray port 16. The swirl water spray method not only enhances the stirring effect, but also helps to evenly mix the liquid in the mixing tank 01.
[0050] In an optional embodiment, a guide plate 17 is provided on the swirl water jet 16. The guide plate 17 is controllably rotatable within the swirl water jet 16 and serves to guide the direction of the water jet. In this embodiment, the guide plate 17 is mounted within the swirl water jet 16 and is typically connected to the housing 12 via a bearing or similar rotating mechanism, allowing the guide plate 17 to rotate freely within a certain range. The guide plate 17 vertically divides the water jet into two parts. The function of the guide plate 17 is to guide the direction of the water jet. By adjusting the angle of the guide plate 17, the water jet trajectory and the location of vortex generation can be changed, thereby affecting the flow pattern and mixing effect of the fluid in the mixing container.
[0051] In an optional embodiment, a dosing hopper 18 is located on the top of the mixing tank 01, and a removable filter is installed inside the dosing hopper 18. In this embodiment, the dosing hopper 18 is located on the top of the mixing tank 01 and can be designed in a funnel shape to facilitate the addition of solid or liquid medications. The dosing hopper 18 is made of corrosion-resistant, easy-to-clean materials such as stainless steel or food-grade plastic to ensure compatibility with the liquid and medication in the mixing tank 01, while also being easy to maintain and clean.
[0052] The filter is located inside the dosing hopper 18 and is used to filter out impurities and large solids from the medication, preventing them from entering the mixing tank 01 and affecting the mixing effect or damaging the mixing equipment. The filter edge is designed with easy-to-remove and easy-to-install connectors, such as snaps, threads, or quick-release clips, allowing for easy removal for cleaning or replacement when needed.
[0053] In an optional embodiment, the circulation pump 03 is one of a centrifugal circulation pump 03, an axial flow circulation pump 03, and a magnetic circulation pump 03.
[0054] In an optional embodiment, the return pipe 04 is connected to the mixing tank 01 via a flange 19. In this embodiment, a water outlet is provided at the bottom of the mixing tank 01, and a flange 19 is provided on the water outlet. A flange 19 is also provided on the return pipe 04. The flanges 19 of the two are aligned and then connected via bolts. In addition, a sealing ring can be provided between the two flanges 19 to improve the airtightness of the connection.
[0055] In an optional embodiment, a valve 20 is provided on the reflux pipe 04. In this embodiment, the valve 20 can be a manual valve 20 or an electric valve 20. By providing the valve 20, the reflux pipe 04 can be opened at any time, providing convenience for the outflow of the mixed liquid.
[0056] It should be noted that the above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present application. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A self-circulating dosing system, characterized in that: include: A stirring tank, a stirring nozzle, a circulation pump, a reflux pipe, a water inlet pipe, and a medicine outlet pipe. The stirring nozzle is fixed in the stirring tank. The circulation pump is arranged on the water inlet pipe. The water inlet pipe passes through the stirring tank and is connected to the stirring nozzle. The water inlet pipe is used to transport liquid into the stirring nozzle. The stirring nozzle is used to stir the mixed liquid in the stirring tank. One end of the reflux pipe is connected to the bottom of the stirring tank, and the other end is connected to the circulation pump. The medicine outlet pipe is connected to the water inlet pipe. The reflux pipe is used to transport the mixed liquid in the stirring tank to the circulation pump, so that the circulation pump transports the mixed liquid to the medicine outlet pipe through the water inlet pipe.
2. The self-circulating dosing system according to claim 1, characterized in that: A regulating pipe is provided on the water inlet pipe, a regulating valve is provided on the regulating pipe, and both ends of the regulating pipe are respectively communicated with the water inlet pipe.
3. The self-circulating dosing system according to claim 2, characterized in that: The water inlet pipe is provided with a first flow meter and a second flow meter, and the first flow meter and the second flow meter are respectively located at two ends of the regulating pipe.
4. The self-circulating dosing system according to any one of claims 1 to 3, characterized in that: A liquid level gauge is provided in the stirring tank, and the liquid level gauge is used to measure the remaining amount of liquid in the stirring tank.
5. The self-circulating dosing system according to any one of claims 1 to 3, characterized in that: The stirring nozzle includes a shell, a cover plate and a swirl booster blade; The cover plate is connected to the shell, a flow space is formed between the cover plate and the shell, the swirl booster blade is arranged in the flow space, and two ends of the swirl booster blade are movably connected to the shell and the cover plate respectively; A nozzle is provided on the cover plate, the water outlet end of the nozzle is directed toward the swirl booster blade, the water inlet pipe is connected to the nozzle, and the nozzle is used to spray the liquid in the water inlet pipe toward the swirl booster blade to promote the rotation of the swirl booster blade; a penetrating swirl water spray port is provided on the side of the shell, and the swirl water spray port is used to spray the water flow in the flow space into the mixing tank.
6. The self-circulating dosing system according to claim 5, characterized in that: The swirl water spray outlet is provided with a guide plate, and the guide plate is controlled to rotate in the swirl water spray outlet, and the guide plate is used to guide the direction of water spraying.
7. The self-circulating dosing system according to any one of claims 1 to 3, characterized in that: A dosing hopper is provided on the top of the stirring tank, and a detachable filter screen is provided in the dosing hopper.
8. The self-circulating dosing system according to any one of claims 1 to 3, characterized in that: The circulation pump is one of a centrifugal circulation pump, an axial flow circulation pump and a magnetic circulation pump.
9. The self-circulating dosing system according to any one of claims 1 to 3, characterized in that: The reflux pipe is connected to the stirring tank via a flange.
10. The self-circulating dosing system according to any one of claims 1 to 3, characterized in that: The reflux pipe is provided with a valve.