Efficient and safe production device for preparing enzyme
By introducing the bevel gear transmission system driven by an asynchronous motor and the heat exchange tube circulating heating in the enzyme production device, the problem of uneven heating of raw materials in enzyme production is solved, the production quality and efficiency are improved, and safety is ensured through the exhaust device.
Patent Information
- Application Number
- CN202422389538.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing enzyme production and preparation devices cannot effectively heat up when facing larger orders of magnitude raw materials, resulting in a decrease in production quality and reduced efficiency.
An efficient and safe production device including an asynchronous motor, bevel gear, rotating column, stirring blade and heat exchange tube is adopted. The bevel gear transmission system is driven by the asynchronous motor to drive the rotating column and stirring blade to rotate, achieving uniform stirring and heating of enzyme raw materials, and circulating heating through the water pump and heat exchange tube, combining with the exhaust device to effectively discharge the reaction gas.
The uniform heating of enzyme raw materials is achieved, the production quality and efficiency are improved, and the safety and practicality of the production process are ensured through the design of the exhaust device.
Smart Images

Figure CN223268630U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enzyme production, in particular to a high-efficiency and safe production device for preparing enzymes. Background Art
[0002] Enzymes, also known as enzymes, are biological catalysts that can accelerate the rate of chemical reactions without being consumed by the reactions themselves. They are proteins produced by living cells and can catalyze their corresponding specific biochemical reactions. They can be millions of times faster than non-catalytic reactions, and their activity can be regulated through a variety of mechanisms. The production and preparation equipment of enzymes is an important factor in ensuring their catalytic effect.
[0003] The production and preparation equipment of enzymes mainly includes fermentation tanks, extraction equipment and purification equipment. The fermentation tanks used for microbial fermentation to produce enzymes are mostly made of glass and stainless steel, while the extraction equipment uses organic solvents and ion exchange resins to extract enzymes from the fermentation broth. The final purification equipment separates enzymes and other proteins according to molecular size and purifies them by utilizing the affinity between enzymes and specific ligands.
[0004] The fermentation tank of the existing enzyme production and preparation equipment can heat the raw materials in the initial stage of the reaction by increasing the temperature of its outer wall, but it cannot heat the interior well when faced with raw materials of a larger order, resulting in reduced production quality and decreased production efficiency. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency and safe production device for preparing enzymes, aiming to improve the problem that the fermentation tank of the existing enzyme production and preparation device in the prior art cannot heat the interior well when facing a large order of raw materials, resulting in reduced production quality.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an efficient and safe production device for preparing enzymes, comprising a bottom plate, the top of the bottom plate is fixedly connected to a reaction barrel, the middle of the top surface of the bottom plate is fixedly connected to an asynchronous motor, the output end of the asynchronous motor is fixedly connected to a first bevel gear, the bottom of the inner wall of the reaction barrel is rotatably connected to a rotating column, the bottom of the rotating column is fixedly connected to a second bevel gear, the outer wall of the second bevel gear is meshed with the outer wall of the first bevel gear, a fixed cover is provided on the top of the rotating column, the inner wall of the fixed cover is slidably connected to the top of the rotating column, the inner wall of the fixed cover is connected to a water pump, and the bottom of the fixed cover is connected to a Multiple water inlet pipes, the outer wall of the rotating column is fixedly connected to multiple fixed rods 2, the outward end of the fixed rod 2 is fixedly connected to a stirring blade 1, the outer wall of the stirring blade 1 is fixedly connected to the stirring blade 2, the inner wall of the stirring blade 1 is fixedly connected to a heat exchange tube, the top of the heat exchange tube is connected to a first rotating sleeve, the bottom end of the heat exchange tube is connected to a second rotating sleeve, the input end of the water pump is connected to a heating box, the inner wall of the heating box is connected to a return pipe, the outer wall of the bottom plate is rotatably connected to a rotating shaft near the edge, the outer wall of the rotating shaft is rotatably connected to a top cover, and the middle part of the bottom surface of the top cover is fixedly connected to an exhaust device, which is used to discharge the gas generated during enzyme production.
[0007] As a further description of the above technical solution:
[0008] The exhaust device includes a filter cover, the top of the filter cover is fixedly connected to the bottom of the top cover, the inner wall of the filter cover is connected to the exhaust cover 2, the inner wall of the exhaust cover 2 is fixedly connected to the limiting rod, the top of the limiting rod is fixedly connected to the fixing column, the outer wall of the fixing column is provided with a baffle, the inner wall of the baffle is slidably connected to the outer surface of the fixing column, the top of the baffle is fixedly connected to a spring, the top of the exhaust cover 2 is connected to the exhaust cover 1, the top of the fixing column is fixedly connected to the fixing rod 1, the top of the exhaust cover 1 is connected to a connecting pipe, the bottom end of the connecting pipe is connected to an exhaust pipe, and the bottom end of the exhaust pipe is connected to a recovery box.
[0009] As a further description of the above technical solution:
[0010] The bottom of the recycling box is fixedly connected to the top of the bottom plate, and the outer wall of the recycling box is threadedly connected with a second dust plug.
[0011] As a further description of the above technical solution:
[0012] The front side of the reaction barrel is fixedly connected with a controller, and the controller is electrically connected to the water pump and the asynchronous motor respectively.
[0013] As a further description of the above technical solution:
[0014] The bottom of the heating box is fixedly connected with an anti-skid pad 2, and the middle part of the top surface of the heating box is threadedly connected with a dust plug 1.
[0015] As a further description of the above technical solution:
[0016] The rear side of the reaction barrel is threadedly connected with a screw, the outer wall of the screw is provided with a nameplate, and the inner wall of the nameplate is threadedly connected with the outer wall of the screw.
[0017] As a further description of the above technical solution:
[0018] A handle is fixedly connected to the outer wall of the top cover, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.
[0019] As a further description of the above technical solution:
[0020] The bottom of the base plate is fixedly connected with an anti-skid pad 1, and the outer left and right ends of the rotating shaft are fixedly connected with rubber pads.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by starting the water pump, the liquid in the heating box enters the second rotating sleeve through the water inlet pipe and then enters the stirring blade 1, and then flows into the heating box through the return pipe. Then, the asynchronous motor is started to drive the first bevel gear to rotate, and then the second bevel gear rotates to drive the rotating column to rotate, and then the stirring blade 1 and the stirring blade 2 can rotate, thereby achieving the purpose of uniformly stirring and heating the material, improving product quality, and accelerating production efficiency.
[0023] 2. In the utility model, the gas after the reaction is passed through the filter cover into the exhaust cover 2, the baffle is squeezed and then the spring is squeezed to make the baffle move upward along the fixed column, so that the gas can enter the exhaust cover 1, and then enter the connecting pipe and then enter the recovery box through the exhaust pipe, thereby achieving the purpose of discharging and treating the gas generated by the reaction, improving safety and enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a front perspective view of a high-efficiency and safe production device for preparing enzymes proposed in the present invention;
[0025] Figure 2 This is a side view of a high-efficiency and safe production device for preparing enzymes proposed in the utility model;
[0026] Figure 3 This is a partial structural breakdown diagram of the top cover of a high-efficiency and safe production device for preparing enzymes proposed in the utility model;
[0027] Figure 4 This is a partial structural breakdown diagram of an asynchronous motor for a high-efficiency and safe production device for preparing enzymes proposed in the utility model;
[0028] Figure 5 This is a partial structural exploded view of the exhaust hood of a high-efficiency and safe production device for preparing enzymes proposed in the present invention;
[0029] Figure 6 This is a partial structural diagram of a high-efficiency and safe production device for preparing enzymes proposed in the present invention;
[0030] Figure 7 This is a partial structural breakdown diagram of the heat exchange tube of a high-efficiency and safe production device for preparing enzymes proposed in the utility model.
[0031] Legend:
[0032] 1. Bottom plate; 2. Exhaust device; 201. Filter cover; 202. Connecting pipe; 203. Exhaust pipe; 204. Recovery box; 205. Exhaust cover 1; 206. Fixed rod 1; 207. Spring; 208. Baffle; 209. Limit rod; 210. Fixed column; 211. Exhaust cover 2; 3. Reaction barrel; 4. Heating box; 5. Top cover; 6. Rotating shaft; 7. Water pump; 8. Return pipe; 9. Rotating column; 10. First bevel gear; 1 1. Second bevel gear; 12. Asynchronous motor; 13. Anti-slip pad 1; 14. Water inlet pipe; 15. Fixed cover; 16. First rotating sleeve; 17. Second rotating sleeve; 18. Stirring blade 1; 19. Fixed rod 2; 20. Stirring blade 2; 21. Heat exchange tube; 22. Rubber pad; 23. Controller; 24. Dust plug 1; 25. Anti-slip pad 2; 26. Anti-slip sleeve; 27. Handle; 28. Screw; 29. Nameplate; 30. Dust plug 2. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] Please see the attached Figure 1 - Attachment Figure 3The present invention provides an embodiment of an efficient and safe production device for preparing enzymes, comprising a bottom plate 1, the top of the bottom plate 1 is fixedly connected to a reaction barrel 3, the middle of the top surface of the bottom plate 1 is fixedly connected to an asynchronous motor 12, the bottom plate 1 is used to carry the entire device, the output end of the asynchronous motor 12 is fixedly connected to a first bevel gear 10, the bottom of the inner wall of the reaction barrel 3 is rotatably connected to a rotating column 9, the bottom of the rotating column 9 is fixedly connected to a second bevel gear 11, the asynchronous motor 12 is used to provide power for stirring, the outer wall of the second bevel gear 11 is meshed with the outer wall of the first bevel gear 10, the top of the rotating column 9 is provided with a fixed cover 15, the inner wall of the fixed cover 15 is slidably connected to the top of the rotating column 9, the inner wall of the fixed cover 15 is connected to a water pump 7, the water pump 7 can help the liquid to circulate internally, the bottom of the fixed cover 15 is connected to a plurality of water inlet pipes 14 near the edge, the outer wall of the rotating column 9 is fixedly connected to a plurality of fixed rods 2 19, the outward end of the fixed rod 2 19 is fixedly connected to a stirring blade 18, and the water inlet pipe 14 is used to The heated liquid is input to various positions. The outer wall of the stirring blade 18 is fixedly connected to the stirring blade 20. The inner wall of the stirring blade 18 is fixedly connected to the heat exchange tube 21. The top of the heat exchange tube 21 is connected to the first rotating sleeve 16. The bottom of the heat exchange tube 21 is connected to the second rotating sleeve 17. The gap between the stirring blade 20 and the stirring blade 18 can store liquid and heat it through the heat exchange tube 21. The input end of the water pump 7 is connected to the heating box 4. The inner wall of the heating box 4 is connected to the return pipe 8. The outer wall of the bottom plate 1 is rotatably connected to a rotating shaft 6 near the edge. The heat exchange tube 21 is used to exchange the temperature of the liquid therein with the temperature of the external liquid. The outer surface of the rotating shaft 6 is rotatably connected to the top cover 5. The middle part of the bottom surface of the top cover 5 is fixedly connected to an exhaust device 2. The exhaust device 2 is used to remove the gas generated during the production of enzymes. The bottom of the heating box 4 is fixedly connected to an anti-skid pad 25. The middle part of the top surface of the heating box 4 is threadedly connected to a dust plug 24. The anti-skid pad 25 is used to prevent it from shaking during use.
[0035] Specifically, the dust plug 24 effectively prevents external dust from entering the heating box 4, preventing the heating box 4 from being blocked. At the same time, the heating box 4 can heat the liquid entering it to a suitable temperature. The stirring blade 18 and the stirring blade 2 20 can form a hollow gap therebetween, thereby storing the liquid therein, and at the same time can also stir the material by rotation to accelerate the reaction rate. The asynchronous motor 12 can transmit the rotation to the rotating column 9 through the engagement of the first bevel gear 10 and the second bevel gear 11, so that it can rotate together. The top cover 5 can seal the top of the reaction barrel 3 and open or close it through the rotating shaft 6 to facilitate feeding.
[0036] Please see the attached Figure 4 - Attachment Figure 6The exhaust device 2 includes a filter cover 201. The top of the filter cover 201 is fixedly connected to the bottom of the top cover 5. The inner wall of the filter cover 201 is connected to the exhaust cover 211. The filter cover 201 is used to blow up materials and cause subsequent pipeline blockage. The inner wall of the exhaust cover 211 is fixedly connected to a limiting rod 209. The top of the limiting rod 209 is fixedly connected to a fixed column 210. The outer wall of the fixed column 210 is provided with a baffle 208. The limiting rod 209 can prevent the baffle 208 from sliding out of the fixed column 210. The inner wall of the baffle 208 is slidably connected to the outer surface of the fixed column 210. The top of the baffle 208 is fixedly connected to a spring 207. The baffle 208 is used when there is no gas. The device is sealed. The top of the exhaust hood 211 is connected to the exhaust hood 1 205. The top of the fixed column 210 is fixedly connected to the fixed rod 1 206. The spring 207 is used to push the baffle 208 to reset it. The top of the exhaust hood 1 205 is connected to the connecting pipe 202. The bottom end of the connecting pipe 202 is connected to the exhaust pipe 203. The bottom end of the exhaust pipe 203 is connected to the recovery box 204. The recovery box 204 can be loaded with liquid to absorb the gas entering it. The bottom of the recovery box 204 is fixedly connected to the top of the base plate 1. The outer wall of the recovery box 204 is threadedly connected to the dust plug 2 30. The dust plug 2 30 is used to prevent dust from entering the recovery box 204.
[0037] Specifically, the filter cover 201 can prevent materials from entering the pipeline and causing blockage. The fixed column 210 provides guidance and limitation for the sliding of the baffle 208. The baffle 208 can block the gas from entering the device from the top, but allows the gas in the device to be discharged. The exhaust cover 1 205 and the exhaust cover 211 are used to guide the flow of gas. The dust plug 2 30 effectively prevents dust and other impurities from entering the recovery box 204 and can be unscrewed when the liquid needs to be replaced to discharge the liquid inside.
[0038] Please see the attached Figure 5 - Attachment Figure 7 , the outer wall of the top cover 5 is fixedly connected to a handle 27, the outer wall of the handle 27 is fixedly connected to an anti-slip sleeve 26, the front side of the reaction barrel 3 is fixedly connected to a controller 23, the anti-slip sleeve 26 is used to prevent the user's hand from slipping, the controller 23 is electrically connected to the water pump 7 and the asynchronous motor 12 respectively, the rear side of the reaction barrel 3 is threadedly connected to a screw 28, the outer wall of the screw 28 is provided with a nameplate 29, the controller 23 can control the electrical components in the device to control the start and stop of the device, the inner wall of the nameplate 29 is threadedly connected to the outer wall of the screw 28, the bottom of the bottom plate 1 is fixedly connected to an anti-slip pad 13, and the outer left and right ends of the rotating shaft 6 are fixedly connected to rubber pads 22. The rubber pads 22 are used to prevent wear on the reaction barrel 3 and the top cover 5 when opening and closing;
[0039] Specifically, the anti-slip pad 13 can effectively prevent the device from sliding and tipping over due to external force during use. The nameplate 29 is used to help users understand relevant information about the device. The handle 27 can facilitate users to open and close the top cover 5. The model of the water pump 7 is IS80-65-160, and the model of the asynchronous motor 12 is Y100L24WF1.
[0040] Working principle: When the enzyme is initially produced, the water pump 7 is first started to pump the liquid in the heating box 4 into the fixed cover 15 through the water pump 7, and then the liquid flows into the first rotating sleeve 16 through the water inlet pipe 14, and then flows into the heat exchange tube 21 through the first rotating sleeve 16, and heats the liquid between the stirring blade 18 and the stirring blade 2 20, and then flows into the second rotating sleeve 17 and flows back into the return pipe 8 through another water inlet pipe 14, and then enters the heating box 4 for heating, and then the asynchronous motor 12 is started to drive the first bevel gear 10 to rotate, so that the second bevel gear 11 rotates and then drives the rotating column 9 to rotate, thereby rotating the stirring blade 18 and the stirring blade 2 20, and stirring and heating the enzyme raw materials in the reaction barrel 3;
[0041] When the enzyme production preparation reaches the middle stage, first pour the absorption liquid into the recovery box 204. When excess gas is generated in the reaction barrel 3, it is squeezed downward, filtered through the filter cover 201, and then the baffle 208 is squeezed upward so that it can squeeze the spring 207 upward, so that the baffle 208 can slide upward along the fixed column 210, thereby allowing the air in the reaction barrel 3 to enter the exhaust cover 205, and then enter the exhaust pipe 203 through the connecting pipe 202 and finally enter the recovery box 204 for absorption.
[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An efficient and safe production device for preparing enzymes, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a reaction barrel (3), the middle of the top surface of the bottom plate (1) is fixedly connected to an asynchronous motor (12), the output end of the asynchronous motor (12) is fixedly connected to a first bevel gear (10), the bottom of the inner wall of the reaction barrel (3) is rotatably connected to a rotating column (9), the bottom of the rotating column (9) is fixedly connected to a second bevel gear (11), the outer wall of the second bevel gear (11) is meshed with the outer wall of the first bevel gear (10), the top of the rotating column (9) is provided with a fixed cover (15), the inner wall of the fixed cover (15) is slidably connected to the top of the rotating column (9), the inner wall of the fixed cover (15) is connected to a water pump (7), the bottom of the fixed cover (15) is connected to a plurality of water inlet pipes (14) near the edge, and the outer wall of the rotating column (9) is fixedly connected to a plurality of fixing rods The outer end of the fixed rod (19) is fixedly connected to the stirring blade (18), the outer wall of the stirring blade (18) is fixedly connected to the stirring blade (20), the inner wall of the stirring blade (18) is fixedly connected to the heat exchange tube (21), the top end of the heat exchange tube (21) is connected to the first rotating sleeve (16), the bottom end of the heat exchange tube (21) is connected to the second rotating sleeve (17), the input end of the water pump (7) is connected to the heating box (4), the inner wall of the heating box (4) is connected to the return pipe (8), the outer wall of the bottom plate (1) is rotatably connected to the rotating shaft (6) near the edge, the outer wall of the rotating shaft (6) is rotatably connected to the top cover (5), the middle part of the bottom surface of the top cover (5) is fixedly connected to the exhaust device (2), and the exhaust device (2) is used to discharge the gas generated during the production of enzymes.
2. The efficient and safe production device for preparing enzyme according to claim 1, characterized in that: The exhaust device (2) comprises a filter cover (201), the top of the filter cover (201) is fixedly connected to the bottom of the top cover (5), the inner wall of the filter cover (201) is connected to the exhaust cover 2 (211), the inner wall of the exhaust cover 2 (211) is fixedly connected to a limiting rod (209), the top of the limiting rod (209) is fixedly connected to a fixing column (210), the outer wall of the fixing column (210) is provided with a baffle (208), the inner wall of the baffle (208) is connected to the fixing column (210), and the inner wall of the baffle (208) is connected to the fixing column (210). The outer surface of the column (210) is slidably connected, the top of the baffle (208) is fixedly connected to a spring (207), the top of the exhaust hood 2 (211) is connected to the exhaust hood 1 (205), the top of the fixed column (210) is fixedly connected to the fixed rod 1 (206), the top of the exhaust hood 1 (205) is connected to the connecting pipe (202), the bottom end of the connecting pipe (202) is connected to the exhaust pipe (203), and the bottom end of the exhaust pipe (203) is connected to the recovery box (204).
3. The efficient and safe production device for preparing enzyme according to claim 2, characterized in that: The bottom of the recovery box (204) is fixedly connected to the top of the bottom plate (1), and the outer wall of the recovery box (204) is threadedly connected to a second dust plug (30).
4. The efficient and safe production device for preparing enzyme according to claim 1, characterized in that: A controller (23) is fixedly connected to the front side of the reaction barrel (3), and the controller (23) is electrically connected to the water pump (7) and the asynchronous motor (12) respectively.
5. The efficient and safe production device for preparing enzyme according to claim 1, characterized in that: The bottom of the heating box (4) is fixedly connected with a second anti-skid pad (25), and the middle of the top surface of the heating box (4) is threadedly connected with a first dust plug (24).
6. The efficient and safe production device for preparing enzyme according to claim 1, characterized in that: The rear side of the reaction barrel (3) is threadedly connected with a screw (28), the outer wall of the screw (28) is provided with a nameplate (29), and the inner wall of the nameplate (29) is threadedly connected to the outer wall of the screw (28).
7. The efficient and safe production device for preparing enzyme according to claim 1, characterized in that: The outer wall of the top cover (5) is fixedly connected to a handle (27), and the outer wall of the handle (27) is fixedly connected to an anti-slip sleeve (26).
8. The efficient and safe production device for preparing enzyme according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to an anti-skid pad (13), and the outer left and right ends of the rotating shaft (6) are fixedly connected to rubber pads (22).