Novel brake caliper
Through the symmetrically installed brake components and brake pad design, the problems of insufficient and unbalanced brake force are solved, a larger friction area and more balanced brake force distribution are achieved, and the service life of the brake disc is extended.
Patent Information
- Application Number
- CN202422972014.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The existing disc brake brake device has a small friction area of the brake disc in large vehicles, insufficient braking force, and unbalanced braking force, which can easily damage the brake disc.
A new type of brake caliper is designed, using symmetrically installed brake components and brake pads, and the retractable secondary caliper is pushed through the piston rod to achieve symmetric distribution of the brake pads, increasing the friction area and evenly distributing braking force.
It improves the balance of braking force and braking effect, extends the service life of the brake disc, and avoids damage to the brake disc.
Smart Images

Figure CN223270474U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle braking, and more specifically to a novel brake caliper. Background Art
[0002] There are generally two forms of automobile brakes, namely drum brakes and disc brakes. Disc brakes have a fast braking response speed, are light in weight, have a simple structure and are easy to maintain. However, the friction area of the brake disc is relatively small and the braking force is relatively small, so they are rarely used on large vehicles. In order to solve the above problems, a new type of brake caliper is needed. Utility Model Content
[0003] One advantage of the present invention is that it provides a new type of brake caliper, which enlarges the area of the brake pad and improves the main brake caliper and the auxiliary brake caliper. On the one hand, it improves the balance of the brake and ensures that the brake pads wear to the same degree. On the other hand, it increases the braking force. Most importantly, it makes the brake disc more evenly stressed during braking, which not only improves the braking effect but also prevents the brake disc from being damaged.
[0004] In order to achieve at least one of the above advantages of the present invention, the present invention provides a new brake caliper, including a brake pan, on which several groups of brake assemblies are symmetrically installed, the brake assembly including an oil pump fixedly installed on the brake pan, a piston rod being retractably installed on the oil pump, the other end of the piston rod being connected to a secondary caliper, a brake arm being installed on the other side of the brake pan, the other end of the brake arm being fixedly connected to a primary caliper, and the positions of the primary caliper and the secondary caliper corresponding to each other.
[0005] According to an embodiment of the present invention, two groups of brake assemblies are provided, and the angle between the two groups of brake assemblies is 180 degrees.
[0006] According to an embodiment of the present invention, a fixed brake pad is detachably mounted on the inner side surface of the primary caliper, and a movable brake pad is detachably mounted on the inner side surface of the secondary caliper.
[0007] According to an embodiment of the present invention, the orthographic projections of the movable brake pad and the fixed brake pad overlap with each other.
[0008] According to an embodiment of the present invention, the length of the movable brake pad and the fixed brake pad is 430 mm.
[0009] According to an embodiment of the present invention, a brake chassis is further included. The brake chassis is detachably connected to the brake housing, and the brake chassis is fixedly connected to the axle.
[0010] According to an embodiment of the present invention, a wheel hub is further included, and a brake disc is installed at the end of the wheel hub. The brake disc is located between the fixed brake pad and the movable brake pad.
[0011] According to an embodiment of the present invention, both oil pumps are connected to branch oil pipes, and the two branch oil pipes are communicated and connected to the main oil pipe.
[0012] According to an embodiment of the present invention, the brake arm and the brake bottom housing are connected by bolts.
[0013] According to an embodiment of the present invention, the brake disc and the brake housing are connected by bolts. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the brake caliper assembly of the utility model;
[0016] Figure 3 This is a cross-sectional schematic diagram of the brake caliper of the present invention;
[0017] In the attached figure: 1. brake arm, 2. auxiliary caliper, 3. brake chassis, 4. axle, 5. main caliper, 6. movable brake pad, 7. fixed brake pad, 8. oil pump, 9. oil pipe, 10. brake disc, 11. brake pan. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the present invention more clear, the following will be combined with the appendix of the present invention. Figure 1 ~Attached Figure 3 , the utility model is described in more detail.
[0019] The following description is intended to disclose the present invention and enable those skilled in the art to implement the present invention. The preferred embodiments described below are provided for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0020] Those skilled in the art should understand that, in the disclosure of the specification, the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms cannot be understood as limiting the present invention.
[0021] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0022] The utility model provides a new type of brake caliper, including a brake pan 11, on which several groups of brake assemblies are symmetrically mounted, the brake assembly including an oil pump 8 fixedly mounted on the brake pan 11, a piston rod being retractably mounted on the oil pump 8, the other end of the piston rod being connected to a secondary caliper 2, a brake arm 1 being mounted on the other side of the brake pan 11, the other end of the brake arm 1 being fixedly connected to a main caliper 5, the positions of the main caliper 5 and the secondary caliper 2 corresponding to each other; two groups of brake assemblies are provided, and the angle between the two groups of brake assemblies is 180 degrees; a fixed brake pad 7 is detachably mounted on the inner side of the main caliper 5, and a fixed brake pad 7 is detachably mounted on the inner side of the secondary caliper 2 A movable brake pad 6 is detachably mounted on the upper portion; the orthographic projections of the movable brake pad 6 and the fixed brake pad 7 overlap with each other; the length of the movable brake pad 6 and the fixed brake pad 7 is 430 mm; it also includes a brake chassis 3, which is detachably connected to the brake pan 11, and the brake chassis 3 is fixedly connected to the axle 4; it also includes a wheel hub, a brake disc 10 is mounted on the end of the wheel hub, and the brake disc 10 is located between the fixed brake pad 7 and the movable brake pad 6; both oil pumps 8 are connected to branch oil pipes, and the two branch oil pipes are connected to the main oil pipe 9; the brake arm 1 and the brake pan 11 are connected by bolts; the brake chassis 3 and the brake pan 11 are connected by bolts.
[0023] The first embodiment of the present utility model is as follows:
[0024] A new type of brake caliper includes a brake pan 11, a brake disc 3 and the brake pan 11 are connected by bolts, the brake disc 3 is fixedly connected to the axle 4 and is relatively fixed, a brake disc 10 is installed at the end of the wheel hub, and the brake disc 10 is located between the fixed brake pad 7 and the movable brake pad 6. When the car is driving, the wheel hub and the brake disc 10 also rotate synchronously. When braking, the brake disc 10 needs to be clamped by the fixed brake pad 7 and the movable brake pad 6 to generate braking force, so that the brake disc 10 stops rotating and the wheel hub also stops rotating.
[0025] Two sets of brake assemblies are symmetrically installed on the brake pan 11. The angle between the two sets of brake assemblies is 180 degrees, which can evenly distribute the braking force at both ends of the brake disc 10 instead of one end of the transmission brake device, thereby ensuring a more balanced distribution of the braking force. On the one hand, it improves the balance of the brake and ensures that the degree of wear of the brake pads is the same. On the other hand, it increases the braking force. Most importantly, it makes the brake disc 10 more evenly stressed during braking, which not only improves the braking effect but also protects the brake disc 10 from damage.
[0026] The brake assembly includes an oil pump 8 fixedly mounted on the brake pan 11, and two oil pumps 8 are connected to branch oil pipes, and the two branch oil pipes are connected and connected to the main oil pipe 9. A piston rod is retractably mounted on the oil pump 8, and the other end of the piston rod is connected to the auxiliary caliper 2. A brake arm 1 is mounted on the other side of the brake pan 11, and the other end of the brake arm 1 is fixedly connected to the main caliper 5. The positions of the main caliper 5 and the auxiliary caliper 2 correspond to each other. A fixed brake pad 7 is detachably mounted on the inner side surface of the main caliper 5, and a movable brake pad 6 is detachably mounted on the inner side surface of the auxiliary caliper 2. The orthographic projections of the movable brake pad 6 and the fixed brake pad 7 overlap with each other.
[0027] During braking, the brake hydraulic oil enters the branch oil pipe from the main oil pipe 9 and enters the two oil pumps 8 in equal amounts, pushing the piston rod outward by the same distance, pushing the secondary caliper 2 toward the main caliper 5, and the two movable brake pads 6 contact the brake disc 10 at the same time, thereby generating the same braking force.
[0028] The length of the movable brake pad 6 and the fixed brake pad 7 is 430 mm. At the same time, the overall structure has four brake pads, which are evenly arranged in symmetrical positions on the brake disc 10, which can generate greater braking force. At the same time, the braking force is balanced and the braking force is stronger.
[0029] It should be noted that the terms "first, second and third" in the present invention are only used for descriptive purposes and do not indicate any order. They cannot be understood as indicating or implying relative importance. These terms can be interpreted as names.
[0030] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are intended only as examples and do not limit the present invention. The advantages of the present invention have been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and illustrated in the embodiments. Any variations or modifications may be made to the embodiments of the present invention without departing from the principles herein.
Claims
1. A new type of brake caliper, characterized by: It includes a brake pan, on which several groups of brake assemblies are symmetrically installed. The brake assembly includes an oil pump fixedly installed on the brake pan, on which a piston rod is retractably installed, and the other end of the piston rod is connected to a secondary caliper. A brake arm is installed on the other side of the brake pan, and the other end of the brake arm is fixedly connected to a primary caliper. The positions of the primary caliper and the secondary caliper correspond to each other.
2. The novel brake caliper according to claim 1 is characterized in that: There are two groups of brake assemblies, and the angle between the two groups of brake assemblies is 180 degrees.
3. The novel brake caliper according to claim 1 is characterized in that: A fixed brake pad is detachably mounted on the inner side surface of the primary caliper, and a movable brake pad is detachably mounted on the inner side surface of the secondary caliper.
4. The novel brake caliper according to claim 3 is characterized in that: The orthographic projections of the movable brake pad and the fixed brake pad overlap with each other.
5. The novel brake caliper according to claim 4 is characterized in that: The length of the movable brake pad and the fixed brake pad is 430 mm.
6. The novel brake caliper according to claim 1 is characterized in that: It also includes a brake chassis, which is detachably connected to the brake pan, and the brake chassis is fixedly connected to the axle.
7. The novel brake caliper according to claim 3 is characterized in that: The wheel hub is also included. A brake disc is installed at the end of the wheel hub. The brake disc is located between the fixed brake pad and the movable brake pad.
8. The novel brake caliper according to claim 1 is characterized in that: The two oil pumps are both connected with a branch oil pipe, and the two branch oil pipes are communicated and connected with the main oil pipe.
9. The novel brake caliper according to claim 1 is characterized in that: The brake arm and the brake bottom housing are connected by bolts.
10. The novel brake caliper according to claim 6, characterized in that: The brake chassis and the brake bottom housing are connected by bolts.