Brake for main motor and rolling input shaft of rolling mill
By connecting the clutch and brake casing in series into a hydraulic clutch brake, the problems of large space, low efficiency and easy slippage of the pneumatic clutch brake are solved, and the efficient, stable operation and reliable braking effect of the rolling mill is achieved.
Patent Information
- Application Number
- CN202422882139.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing pneumatic clutch brakes for the main motor of the rolling mill and rolling input shafts occupy a large space and are low in mechanical efficiency, which is prone to slippage, and their performance is affected by the fluctuations in compressed air pressure, which affects the stable operation of the rolling mill.
The hydraulic clutch brake is connected in series with the clutch and brake casing. It uses hydraulic transmission method, with a compact structure, large power transmission, stable transmission, and is not affected by compressed air pressure fluctuations. It is designed for easy maintenance through the cover plate and locking components.
It improves the mechanical efficiency of the rolling mill, ensures stable operation of the equipment, more reliable performance, and facilitates the maintenance of the brake clamp, ensuring stable braking of the input shaft body.
Smart Images

Figure CN223270486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brakes, in particular to a brake used for a main motor and a rolling input shaft of a rolling mill. Background Art
[0002] A brake is a device that generates friction, slowing, stopping, or maintaining relative motion between the mill's main motor and input shaft. In a rolling mill system, brakes provide emergency braking and speed control. In emergencies, such as equipment failure or operational errors, the brakes can quickly stop the mill's main motor and input shaft, protecting equipment and personnel. During the rolling process, the brakes can adjust the braking force to control the mill's speed, ensuring rolling stability and product quality.
[0003] The existing brakes for the main motor and the rolling input shaft of the rolling mill mainly adopt the original pneumatic tire clutch brake. Due to its structure and working principle, the pneumatic tire clutch brake often requires a large installation space, which is not conducive to the compact layout of the equipment. During the torque transmission and braking process, the pneumatic tire clutch brake is prone to excessive energy loss, resulting in low mechanical efficiency. When the compressed air pressure fluctuates, the performance of the pneumatic tire clutch brake will be affected, and slippage is likely to occur, affecting the stable operation of the rolling mill. In view of the shortcomings of the existing technology, the utility model provides a brake for the main motor and the rolling input shaft of the rolling mill to solve the above problems. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a brake for the main motor and the rolling input shaft of the rolling mill. The clutch and the brake housing are connected in series as one. The hydraulic clutch brake adopts a hydraulic transmission method with a compact structure and saves installation space. The hydraulic transmission has high power transmission, smooth transmission and high efficiency, which significantly improves the mechanical efficiency of the rolling mill. The hydraulic clutch brake is not affected by the fluctuation of compressed air pressure and has more stable and reliable performance.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a brake for a rolling mill main motor and a rolling input shaft, comprising a brake base and a brake housing arranged on the brake base, the brake base being provided with a clutch, the clutch being provided with a power output shaft and an input shaft body, the input shaft body being provided with a brake disc, and the brake disc being arranged inside the brake housing;
[0006] Hydraulic cylinders are provided on both sides of the brake housing, piston rods are provided inside the hydraulic cylinders, the ends of the piston rods pass through the brake housing and are connected to brake clamps, and the brake disc is located between the two sets of brake clamps;
[0007] A cover plate is movably connected to the brake housing, and a locking assembly for locking the position of the brake housing is provided on the cover plate.
[0008] Preferably, the brake housing is provided with a positioning column, the locking assembly comprises a hollow seat fixedly connected to the cover plate, the positioning column is movably engaged in the interior of the hollow seat, and a locking hole is opened on the positioning column;
[0009] A locking rod is provided inside the hollow seat, and the locking rod is movably inserted into the locking hole.
[0010] Preferably, a slider for supporting and limiting the locking rod is slidably connected inside the hollow seat, and a spring is fixedly connected between the two groups of sliders.
[0011] Preferably, the hydraulic cylinder is connected to a hydraulic pipe.
[0012] Preferably, a docking block is fixedly connected to the piston rod, a clamping groove is provided on the brake clamp block, and the docking block is clamped in the clamping groove.
[0013] Preferably, the brake base is provided with a plurality of fixing holes.
[0014] The utility model discloses a brake for a rolling mill main motor and a rolling input shaft, which has the following beneficial effects:
[0015] 1. The brake for the main motor and the rolling input shaft of the rolling mill adopts a clutch and a brake housing connected in series. The hydraulic clutch brake adopts a hydraulic transmission method with a compact structure and saves installation space. The hydraulic transmission has high power transmission, stable transmission and high efficiency, which significantly improves the mechanical efficiency of the rolling mill. The hydraulic clutch brake is not affected by the fluctuation of compressed air pressure and has more stable and reliable performance.
[0016] 2. The brake used for the main motor and the rolling input shaft of the rolling mill is designed with a cover plate and a locking assembly, which makes it easy to disassemble and assemble the cover plate. Therefore, the internal brake clamp is easy to maintain, thereby ensuring the braking stability of the input shaft body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2This is a cross-sectional view of the brake housing of the utility model;
[0020] Figure 3 This is a disassembly diagram of the cover plate of the utility model;
[0021] Figure 4 This is a disassembly diagram of the brake clamp of the utility model.
[0022] In the figure: 1. Brake base; 2. Clutch; 3. Power output shaft; 4. Input shaft body; 41. Brake disc; 5. Brake housing; 51. Hydraulic cylinder; 511. Piston rod; 512. Hydraulic pipe; 513. Docking block; 52. Brake clamp; 521. Slot; 53. Cover plate; 54. Positioning column; 541. Locking hole; 6. Locking assembly; 61. Hollow seat; 62. Slider; 63. Locking rod; 64. Spring. DETAILED DESCRIPTION
[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0024] The embodiments of the present application provide brakes for the main motor and the rolling input shaft of the rolling mill, thereby solving the problem that the existing brakes for the main motor and the rolling input shaft of the rolling mill mainly use pneumatic tire clutch brakes, which are not conducive to the compact layout of the equipment, have low mechanical efficiency, are prone to slippage, and affect the stable operation of the rolling mill.
[0025] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0026] The utility model discloses a brake for the main motor and the rolling input shaft of the rolling mill. Figure 1-4 As shown, it includes a brake base 1 and a brake housing 5 arranged on the brake base 1;
[0027] The brake base 1 is provided with a plurality of fixing holes, and the plurality of fixing holes facilitate the use of bolts to fix the brake base 1 at a target position, thereby ensuring good stability of the entire device.
[0028] A clutch 2 is provided on the brake base 1, a power output shaft 3 and an input shaft body 4 are provided on the clutch 2, a brake disc 41 is provided on the input shaft body 4, and the brake disc 41 is provided inside the brake housing 5;
[0029] Hydraulic cylinders 51 are provided on both sides of the brake housing 5. A piston rod 511 is provided inside the hydraulic cylinder 51. The end of the piston rod 511 passes through the brake housing 5 and is connected to a brake clamp 52. The brake disc 41 is located between the two sets of brake clamps 52.
[0030] A cover plate 53 is movably engaged with the brake housing 5 , and a locking assembly 6 for locking the position of the brake housing 5 is provided on the cover plate 53 .
[0031] The brake used for the main motor and the rolling input shaft of the rolling mill is an improvement on the original pneumatic clutch brake. The original brake occupies a large space, has low mechanical efficiency, and is prone to slipping when the compressed air pressure is unstable. Now the clutch 2 and the brake housing 5 are connected in series as one. The clutch 2 facilitates the control of the connection status of the power output shaft 3 and the input shaft body 4 to achieve power transmission or interruption. The brake housing 5 facilitates the braking of the input shaft body 4, and under the action of hydraulic pressure, a good braking effect is guaranteed.
[0032] The present invention integrates a clutch 2 and a brake housing 5 in series between the power output shaft 3 and the input shaft body 4 of the rolling mill motor. This design has the following advantages:
[0033] When the mill needs to be started or the rolling speed needs to be adjusted, clutch 2 connects the main motor power output shaft 3 to the rolling input shaft body 4, transmitting torque. Due to the high efficiency and stability of hydraulic transmission, clutch 2 can complete the connection quickly and accurately, ensuring the normal operation of the mill.
[0034] When the mill needs to be stopped or emergency braking is required, the brake housing 5 uses hydraulic pressure to brake the rolling input shaft body 4. The brake housing 5 can quickly respond and generate sufficient braking torque to quickly stop the mill and ensure the safety of equipment and personnel.
[0035] The clutch 2 and the brake housing 5 are connected in series as one, and can easily realize the switching between clutch and brake. During the rolling mill operation, the clutch 2 and the brake housing 5 internal states can be adjusted as needed at any time to meet different process requirements.
[0036] A positioning column 54 is provided on the brake housing 5, and the locking assembly 6 includes a hollow seat 61 fixedly connected to the cover plate 53. The positioning column 54 is movably clamped in the interior of the hollow seat 61. A locking hole 541 is opened on the positioning column 54, and a locking rod 63 is provided in the interior of the hollow seat 61. The locking rod 63 is movably inserted into the locking hole 541; the interior of the hollow seat 61 is slidably connected to a slider 62 for supporting and limiting the locking rod 63, and a spring 64 is fixedly connected between the two groups of sliders 62.
[0037] The device facilitates the assembly and disassembly of the cover plate 53 and the locking assembly 6, thereby facilitating the maintenance of the internal brake clamp 52 and ensuring stable braking of the input shaft body 4.
[0038] When installing the cover 53, first pull the slider 62 so that the slider 62 drives the locking rod 63 to move and squeezes the spring 64. At this time, dock the cover 53 with the brake housing 5, and at the same time, engage the hollow seat 61 with the positioning column 54. After it is fully engaged, release the slider 62. The spring 64 resets and pushes the slider 62 and the locking rod 63 to move, so that the locking rod 63 is inserted into the locking hole 541, thereby locking the cover 53. When it is necessary to disassemble the cover 53 and the brake clamp 52, the operation can be reversed to the above installation process.
[0039] The hydraulic cylinder 51 is connected to a hydraulic pipe 512 , which is used to connect the hydraulic cylinder 51 with an external hydraulic system to provide hydraulic power.
[0040] A docking block 513 is fixedly connected to the piston rod 511, and a slot 521 is provided on the brake clamp 52. The docking block 513 is clamped in the slot 521. The brake clamp 52 and the docking block 513 are clamped and fixed with bolts. Therefore, the brake clamp 52 is easy to disassemble and assemble at the end of the piston rod 511 and easy to maintain.
[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A brake for a rolling mill main motor and a rolling input shaft, comprising a brake base (1) and a brake housing (5) arranged on the brake base (1), characterized in that: The brake base (1) is provided with a clutch (2), the clutch (2) is provided with a power output shaft (3) and an input shaft body (4), the input shaft body (4) is provided with a brake disc (41), and the brake disc (41) is arranged inside a brake housing (5); Hydraulic cylinders (51) are provided on both sides of the brake housing (5), piston rods (511) are provided inside the hydraulic cylinders (51), the ends of the piston rods (511) pass through the brake housing (5) and are connected to brake clamps (52), and the brake disc (41) is located between the two sets of brake clamps (52); A cover plate (53) is movably engaged with the brake housing (5), and a locking assembly (6) for locking the position of the brake housing (5) is provided on the cover plate (53).
2. The brake for the main motor and the rolling input shaft of the rolling mill according to claim 1, characterized in that: The brake housing (5) is provided with a positioning column (54), the locking assembly (6) includes a hollow seat (61) fixedly connected to the cover plate (53), the positioning column (54) is movably engaged with the interior of the hollow seat (61), and a locking hole (541) is opened on the positioning column (54); A locking rod (63) is provided inside the hollow seat (61), and the locking rod (63) is movably inserted into the locking hole (541).
3. The brake for the main motor and the rolling input shaft of the rolling mill according to claim 2, characterized in that: The interior of the hollow seat (61) is slidably connected to a slider (62) for supporting and limiting the locking rod (63), and a spring (64) is fixedly connected between two groups of the sliders (62).
4. The brake for the main motor and the rolling input shaft of a rolling mill according to claim 1, characterized in that: The hydraulic cylinder (51) is connected to a hydraulic pipe (512).
5. The brake for the main motor and the rolling input shaft of a rolling mill according to claim 1, characterized in that: A docking block (513) is fixedly connected to the piston rod (511), a clamping groove (521) is provided on the brake clamping block (52), and the docking block (513) is clamped in the clamping groove (521).
6. The brake for the main motor and the rolling input shaft of a rolling mill according to claim 1, characterized in that: The brake base (1) is provided with a plurality of fixing holes.