Kiln mouth adopting titanium-aluminum ceramic composite prefabricated part
By adopting the kiln structure of titanium-aluminum ceramic composite prefabricated parts, the ablation problem of heat-resistant steel castings is solved, convenient replacement and cost reduction are achieved, and the safety of cement kilns is improved.
Patent Information
- Application Number
- CN202422312460.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The heat-resistant steel castings in the existing cement kilns are severely ablated after long-term use and need to be replaced regularly, resulting in high material costs and safety risks.
Titanium-aluminum ceramic composite prefabricated parts are adopted, and through the combined structure of the lower fixing frame, the upper fixing frame and the screw, the titanium-aluminum ceramic composite prefabricated plate is used to replace the cast steel parts, achieving convenient replacement and fixation.
It reduces the cost of using the kiln, improves the convenience of replacement and maintenance, and avoids safety risks.
Smart Images

Figure CN223271666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kiln mouths, in particular to a kiln mouth using titanium-aluminum ceramic composite prefabricated parts. Background Art
[0002] The kiln mouth of a cement kiln usually refers to the entrance or exit of a cement kiln. A cement kiln is a device used to produce cement, where raw materials are calcined and turned into cement clinker. The kiln mouth usually includes a feed port and a discharge port. Raw materials are added through the feed port, and cement clinker is produced through a high-temperature reaction in the cement kiln, which is then discharged through the discharge port.
[0003] At present, cement kiln mouths usually use heat-resistant steel castings. During long-term use, the heat-resistant steel castings are severely burned and need to be replaced regularly. The material cost of heat-resistant steel castings is high, and each time the castable is replaced, there is cross-operation, which poses a safety risk. Utility Model Content
[0004] The purpose of the utility model is to provide a kiln mouth using titanium-aluminum ceramic composite prefabricated parts, which has the advantages of using titanium-aluminum ceramic composite prefabricated plates to replace cast steel parts, facilitating replacement and reducing the cost of use, and solving the problem of high cost of use and inconvenient replacement and maintenance of the kiln mouth.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a kiln mouth using titanium-aluminum ceramic composite preforms, comprising a lower fixing frame, an upper fixing frame and screws, wherein fixing blocks are welded on both sides of the lower fixing frame, and screw grooves are provided on the tops of the two fixing blocks, and connecting plates are welded on both sides of the upper fixing frame, and screw holes are provided on the tops of the two connecting plates, and the two screws are respectively engaged with the two screw holes and screw grooves, and titanium-aluminum ceramic composite preforms are installed in a circular array on the inner sides of the lower fixing frame and the upper fixing frame.
[0006] When using a kiln mouth using a titanium-aluminum-ceramic composite prefabricated part in the present technical solution, the titanium-aluminum-ceramic composite prefabricated plate is placed on the inner side of the lower fixing frame and the upper fixing frame, the two fixing rods at the bottom of the upper fixing frame are inserted into the two fixing grooves at the top of the lower fixing frame, and two hand wheels are used to rotate the two screws so that the two screws are respectively engaged with the screw holes of the two connecting plates and the screw grooves of the two fixing blocks to fix the lower fixing frame and the upper fixing frame together. The lower fixing frame is fixed to the kiln body through the fixing holes of the two fixing plates using bolts or other tools, and the cement material discharged from the kiln body is discharged from the movable holes of the lower fixing frame and the upper fixing frame.
[0007] Preferably, the tops of the two screw rods are both provided with hand wheels, and the two screw rods can be rotated using the two hand wheels.
[0008] Preferably, a distance is left between the two hand wheels and both sides of the upper fixing frame so that when the two hand wheels are rotated, no interference is generated with the upper fixing frame.
[0009] Preferably, fixing rods are welded on both sides of the bottom of the upper fixing frame, and fixing grooves are opened on both sides of the top of the lower fixing frame, and the two fixing rods are respectively inserted into the two fixing grooves. The upper fixing frame and the lower fixing frame are movably connected through the fixing rods and the fixing grooves.
[0010] Preferably, the lower fixing frame is welded with fixing plates on both the front and rear sides, and both fixing plates are provided with fixing holes. The lower fixing frame is fixed to the kiln body using tools such as bolts through the fixing holes of the fixing plates.
[0011] Preferably, the lower fixing frame and the upper fixing frame are provided with movable holes through which the cement material in the kiln body can be discharged.
[0012] Preferably, the sides of the lower fixing frame and the upper fixing frame that are opposite to each other are parallel. When the lower fixing frame and the upper fixing frame are fixed together, a gap between them is small.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model provides a lower fixing frame, an upper fixing frame and a titanium-aluminum ceramic composite prefabricated plate, places the titanium-aluminum ceramic composite prefabricated plate on the inner sides of the lower fixing frame and the upper fixing frame, inserts the two fixing rods at the bottom of the upper fixing frame into the two fixing grooves at the top of the lower fixing frame, uses two hand wheels to rotate the two screws so that the two screws are respectively engaged with the two connecting plate screw holes and the screw grooves of the two fixing blocks, fixes the lower fixing frame and the upper fixing frame together, and then fixes the lower fixing frame and the upper fixing frame at the outlet of the kiln body, thereby achieving the effect of using the titanium-aluminum ceramic composite prefabricated plate to replace the casting steel parts, facilitating replacement and reducing the use cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first angle;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second angle;
[0017] Figure 3 This is a schematic cross-sectional view of the lower fixing frame and the upper fixing frame of the present invention;
[0018] Figure 4 This is a schematic cross-sectional structural diagram of the fixing block and the connecting plate of the present invention.
[0019] In the figure: 1. fixing plate; 2. lower fixing frame; 3. fixing block; 4. connecting plate; 5. handwheel; 6. upper fixing frame; 7. screw; 8. fixing hole; 9. fixing groove; 10. titanium-aluminum ceramic composite prefabricated plate; 11. fixing rod; 12. screw hole; 13. screw groove; 14. movable hole. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0024] Example 1
[0025] like Figures 1-4 As shown, the utility model proposes a kiln mouth using titanium-aluminum ceramic composite prefabricated parts, including a lower fixing frame 2, an upper fixing frame 6 and a screw 7. Fixed blocks 3 are welded on both sides of the lower fixing frame 2, and screw grooves 13 are opened on the tops of the two fixing blocks 3. Connecting plates 4 are welded on both sides of the upper fixing frame 6. The two connecting plates 4 are opened with screw holes 12. The two screws 7 are respectively engaged with the two screw holes 12 and the screw grooves 13. Hand wheels 5 are installed on the tops of the two screws 7. Fixed rods 11 are welded on both sides of the bottom of the upper fixing frame 6. Fixed grooves 9 are opened on both sides of the top of the lower fixing frame 2. The two fixing rods 11 are respectively inserted into the two fixing grooves 9. The opposite sides of the lower fixing frame 2 and the upper fixing frame 6 are parallel. Titanium-aluminum ceramic composite prefabricated plates 10 are installed in an annular array on the inner sides of the lower fixing frame 2 and the upper fixing frame 6. Fixed plates 1 are welded on the front and back sides of the lower fixing frame 2. The two fixing plates 1 are opened with fixing holes 8, and the lower fixing frame 2 and the upper fixing frame 6 are opened with movable holes 14.
[0026] In this embodiment, the titanium-aluminum ceramic composite prefabricated plate 10 is placed inside the lower fixing frame 2 and the upper fixing frame 6, the two fixing rods 11 at the bottom of the upper fixing frame 6 are inserted into the two fixing grooves 9 at the top of the lower fixing frame 2, and the two hand wheels 5 are used to rotate the two screws 7 so that the two screws 7 are respectively engaged with the screw holes 12 of the two connecting plates 4 and the screw grooves 13 of the two fixing blocks 3, so as to fix the lower fixing frame 2 and the upper fixing frame 6 together, and the lower fixing frame 2 is fixed to the kiln body using bolts or other tools through the fixing holes 8 of the two fixing plates 1, and the cement material discharged from the kiln body is discharged from the movable holes 14 of the lower fixing frame 2 and the upper fixing frame 6.
[0027] Example 2
[0028] like Figures 1-4 As shown, the present invention proposes a kiln mouth using titanium-aluminum ceramic composite preforms. Compared with the first embodiment, this embodiment further includes: a hand wheel 5 and an upper fixing frame 6, and a distance is left between the two hand wheels 5 and the two sides of the upper fixing frame 6.
[0029] In this embodiment, due to the distance between the two hand wheels 5 and the two sides of the upper fixing frame 6, when the two hand wheels 5 are rotated, no interference with the upper fixing frame 6 occurs.
[0030] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A kiln mouth using titanium-aluminum ceramic composite preforms, comprising a lower fixing frame (2), an upper fixing frame (6) and a screw (7), characterized in that: Fixed blocks (3) are welded on both sides of the lower fixing frame (2), and screw grooves (13) are provided on the tops of the two fixed blocks (3). Connecting plates (4) are welded on both sides of the upper fixing frame (6), and screw holes (12) are provided on the two connecting plates (4). The two screw rods (7) are respectively engaged with the two screw holes (12) and the screw grooves (13). Titanium-aluminum ceramic composite prefabricated plates (10) are installed in a ring array on the inner sides of the lower fixing frame (2) and the upper fixing frame (6).
2. The kiln mouth using titanium-aluminum ceramic composite preforms according to claim 1, characterized in that: Hand wheels (5) are installed on the tops of the two screw rods (7).
3. The kiln mouth using titanium-aluminum ceramic composite preforms according to claim 2, characterized in that: There is a distance between the two hand wheels (5) and both sides of the upper fixing frame (6).
4. The kiln mouth using titanium-aluminum ceramic composite preforms according to claim 1, characterized in that: Fixing rods (11) are welded on both sides of the bottom of the upper fixing frame (6), and fixing grooves (9) are opened on both sides of the top of the lower fixing frame (2), and the two fixing rods (11) are respectively inserted into the two fixing grooves (9).
5. The kiln mouth using titanium-aluminum ceramic composite preforms according to claim 1, characterized in that: The lower fixing frame (2) is welded with fixing plates (1) on both the front and rear sides, and both fixing plates (1) are provided with fixing holes (8).
6. The kiln mouth using titanium-aluminum ceramic composite preforms according to claim 1, characterized in that: The lower fixing frame (2) and the upper fixing frame (6) are provided with movable holes (14).
7. The kiln mouth using titanium-aluminum ceramic composite preforms according to claim 1, characterized in that: The opposite sides of the lower fixing frame (2) and the upper fixing frame (6) are parallel.