Industrial intelligent control practical training device

Abstract

The utility model relates to an industrial intelligent control practical training device. The technical problem to be solved by the utility model is to provide an industrial intelligent control practical training device suitable for teaching. According to the technical scheme, the weighing and warehousing device comprises a first conveying line, a second conveying line, a third conveying line and a portal frame carrying unit, and a weighing module and a warehousing unit are arranged between the third conveying line and the portal frame carrying unit. The weighing module comprises a first code scanning gun, a second code scanning gun, a third code scanning gun, a chip read-write unit and a weighing sensor unit, and the storage unit comprises an unqualified product bin and a qualified product bin position. Compared with the prior art, the industrial teaching aid has the advantages that modular design and diversified selection and combination are adopted, various industrial tasks can be created, mechanical and electrical connection can be rapidly detached and replaced, teaching is more visual, and the operational ability of students can be comprehensively cultivated.

Description

Technical Field

[0001] The utility model relates to the technical field of teaching instruments, in particular to an industrial intelligent control training device. Background Art

[0002] Currently, the practical training devices suitable for industrial intelligent control on the market have little integration of artificial intelligence technology and industrial production. Based on traditional teaching devices, they can only perform demonstration training for single production and manufacturing. The teaching points are relatively narrow and cannot fully demonstrate the equipment's self-perception, self-execution, self-decision-making, and self-operation capabilities. It is impossible to comprehensively cultivate students' hands-on ability, innovation ability, and ability to troubleshoot and solve difficult problems.

[0003] To adapt to the ever-changing industrial environment and complete diverse industrial scenarios to promote and support industry development, most colleges and universities currently use traditional teaching methods for industrial intelligent control training. This method is no longer effective in improving teaching quality and level, and will greatly hinder innovative applications such as industrial intelligent control and combination selection design, intelligent production decision-making, and resource optimization. Utility Model Content

[0004] In order to solve the above problems, the technical problem to be solved by the present invention is to provide an industrial intelligent control training device suitable for teaching.

[0005] The technical solution adopted by the utility model industrial intelligent control training device is characterized in that it includes a first conveyor line and a second conveyor line that are butted end to end and arranged side by side, a third conveyor line vertically arranged on the side of the front end of the first conveyor line, and a gantry handling unit arranged at the rear end of the second conveyor line. A weighing module and a storage unit are provided between the third conveyor line and the gantry handling unit. The weighing module includes a first barcode scanner, a second barcode scanner and a third barcode scanner for reading the QR code on the bottle body of the workpiece bottle, a chip reading and writing unit and a weighing sensor unit arranged at the rear end of the third conveyor line, and the storage unit includes a defective product warehouse and a qualified product warehouse.

[0006] The first conveyor line is provided with a workpiece bottle loading unit, the first barcode scanner, a first stop cylinder and a depth detection unit in sequence from front to back; the side of the third conveyor line is provided with a B-piece loading unit, a C-piece loading unit and a conveying unit; the conveying unit conveys the B-piece or the C-piece into the workpiece bottle at the first stop cylinder; the rear end of the second conveyor line is provided with a fourth stop cylinder and a second conveying unit corresponding to the fourth stop cylinder and used to convey the workpiece bottle to the weighing sensor unit.

[0007] The second conveyor line is provided with the second barcode scanning gun, the second stop cylinder, the third stop cylinder, the material detection unit, the waste pushing unit cylinder, the stop cylinder, the F-part loading unit and the fourth stop cylinder in sequence on the side from front to back; the other side of the second conveyor line is provided with the D-part loading and filling first unit corresponding to the second stop cylinder, the E-part loading and filling second unit corresponding to the third stop cylinder, the visual inspection and color inspection corresponding to the material detection unit, and the waste storage unit corresponding to the waste pushing unit cylinder.

[0008] The defective product bin and the waste storage unit both include a module base, an angle adjustment plate arranged on the module base, and a storage bin swingably arranged between the two angle adjustment plates, the angle adjustment plate is provided with a waist-shaped adjustment hole for angle adjustment, a storage bin feed port is provided on the side of the storage bin, and a roller bracket and a transmission roller rotatably arranged on the roller bracket are provided in the storage bin.

[0009] The F-part loading unit includes an F-part support, an F-part hopper arranged on the F-part support, an F-part pushing cylinder for pushing F-parts out of the F-part hopper, a suction cup assembly arranged at the discharge port of the F-part hopper and used for sucking F-parts, a suction cup actuating cylinder for driving the suction cup assembly to move vertically, a stop block for preventing F-parts from falling, and a stop block actuating cylinder for driving the stop block to move. The F-part support is provided with an F-part support docking interface at the discharge port of the F-part hopper for limiting the movement of the stop block.

[0010] The gantry handling unit includes two gantry longitudinal transmission assemblies arranged parallel to each other and perpendicular to the second conveyor line, a gantry transverse transmission assembly that can move on the two gantry longitudinal transmission assemblies and is arranged horizontally with the second conveyor line, and a handling rotary cylinder arranged on the gantry transverse transmission assembly. The handling rotary cylinder is provided with a material clamping cylinder for transporting the material on the weighing module to the storage unit.

[0011] The advantages of this utility model industrial intelligent control training device are: it adopts modular design and diversified optional combinations, can create a variety of industrial tasks, and the mechanical and electrical connections can be quickly disassembled and replaced; each module can complete the training independently, and can also be flexibly configured according to user needs, and can realize different combinations of workpiece bottles, B parts, C parts, D parts, E parts, and F parts, which is convenient for understanding the driving principles of conveyor lines with different functions and the mechanical structures of different types of handling units. The teaching is more intuitive and can more comprehensively cultivate students' hands-on ability. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0013] Figure 1 This is a structural diagram of the utility model industrial intelligent control training device;

[0014] Figure 2 This is a top view of the utility model industrial intelligent control training device;

[0015] Figure 3 This is a structural diagram of the second conveyor line of the utility model;

[0016] Figure 4 It is a structural diagram of the waste storage unit of the utility model;

[0017] Figure 5 This is a structural diagram of the gantry handling unit of the utility model;

[0018] Figure 6 It is a structural diagram of the F-piece feeding unit of the utility model. DETAILED DESCRIPTION

[0019] like Figure 1-6 As shown, the industrial intelligent control training device involved in the utility model includes a first conveyor line 2 and a second conveyor line 3 that are butted end to end and arranged side by side, a third conveyor line 4 vertically arranged on the side of the front end of the first conveyor line 2, and a gantry handling unit 5 arranged at the rear end of the second conveyor line 3. A weighing module and a storage unit are provided between the third conveyor line 4 and the gantry handling unit 5. The weighing module includes a first barcode scanner 65, a second barcode scanner 7 and a third barcode scanner 12 for reading the QR code of the workpiece bottle body, a chip reading and writing unit 34 and a weighing sensor unit 6 arranged at the rear end of the third conveyor line 4, the weighing sensor unit 6 includes a weighing sensor, and the chip reading and writing unit 34 and the weighing sensor are both conventional products on the market. The storage unit includes a defective product warehouse 21 and a qualified product warehouse 22; the first conveyor line 2 is provided with a workpiece bottle loading unit 8, the first A barcode scanning gun 65, a first stop cylinder 25 and a depth detection unit 23, the side of the third conveyor line 4 is provided with a B-part loading unit 9, a C-part loading unit 10 and a transport unit 11, the transport unit 11 transports part B or part C to the workpiece bottle at the first stop cylinder 25, the rear end of the second conveyor line 3 is provided with a fourth stop cylinder 30 and a second transport unit 20 corresponding to the fourth stop cylinder 30 and used to transport the workpiece bottle to the weighing sensor unit 6, here, various combinations of workpiece bottles, workpiece bottles and B parts, workpiece bottles and C parts can be made according to user needs, and depth detection can be performed in the workpiece bottle, and the storage of qualified products and the separation of unqualified products are realized through the weighing module and the storage unit. It adopts modular design and diversified optional combinations, can create a variety of industrial tasks, mechanical and electrical connections can be quickly disassembled and replaced, teaching is more intuitive, and can more comprehensively cultivate students' hands-on ability.

[0020] The side of the second conveyor line 3 is provided with the second barcode scanner 7, the second stop cylinder 26, the third stop cylinder 27, the material detection unit 16, the waste pushing unit cylinder 28, the stop cylinder 29, the F part loading unit 19 and the fourth stop cylinder 30 in sequence from front to back. The other side of the second conveyor line 3 is provided with the D part loading and filling first unit 13 corresponding to the second stop cylinder 26, the E part loading and filling second unit 14 corresponding to the third stop cylinder 27, the visual inspection 15 and the color inspection 17 corresponding to the material detection unit 16, and the waste storage unit 18 corresponding to the waste pushing unit cylinder 28. It can realize different combinations of workpiece bottles, B parts, C parts, D parts, E parts, and F parts, and build simulated diverse process flows. Each module can complete practical training independently, and can also be flexibly configured according to user needs. Different loading units can be selected independently and matched with different detection devices to perform optional operations and assemble, sort, and detect various objects.

[0021] The defective product bin 21 and the waste storage unit 18 both include a module base 35, an angle adjustment plate 36 provided on the module base 35, and a storage bin 38 swingably provided between the two angle adjustment plates 36. The angle adjustment plate 36 is provided with a waist-shaped adjustment hole 37 for angle adjustment, and a storage bin feed port 39 is provided on the side of the storage bin 38. A roller bracket 40 and a transmission roller 41 rollably provided on the roller bracket 40 are provided in the storage bin 38, which facilitates understanding of the mechanical structures of different types of storage units and improves students' practical ability.

[0022] The F-part loading unit 19 includes an F-part support 43, an F-part silo 44 provided on the F-part support 43, an F-part pushing cylinder 45 for pushing F-parts out of the F-part silo 44, a suction cup assembly 46 provided at the discharge port of the F-part silo 44 and used for sucking F-parts, a suction cup actuating cylinder 47 for driving the suction cup assembly 46 to move vertically, a stop block 48 for preventing F-parts from falling, and a stop block actuating cylinder 49 for driving the stop block 48 to move. The F-part support 43 is provided with an F-part support docking interface 50 for limiting the movement of the stop block 48 at the discharge port of the F-part silo 44, which facilitates understanding of the mechanical structures of different types of handling units.

[0023] The gantry handling unit 5 includes two gantry longitudinal transmission assemblies 52 arranged parallel to each other and perpendicular to the second conveyor line 3, a gantry transverse transmission assembly 53 that can move on the two gantry longitudinal transmission assemblies 52 and is arranged horizontally with the second conveyor line 3, and a handling rotary cylinder 54 arranged on the gantry transverse transmission assembly 53. The handling rotary cylinder 54 is provided with a material clamping cylinder 55 for transporting the material on the weighing module to the storage unit, which makes the movement more stable and reliable and the structure more compact.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention are included in the scope of protection of the present invention.

Claims

1. An industrial intelligent control training device, characterized by: The invention comprises a first conveyor line (2) and a second conveyor line (3) which are butt-jointed and arranged side by side, a third conveyor line (4) vertically arranged at the front end side of the first conveyor line (2), and a gantry handling unit (5) arranged at the rear end of the second conveyor line (3); a weighing module and a storage unit are arranged between the third conveyor line (4) and the gantry handling unit (5); the weighing module comprises a first barcode scanning gun (65), a second barcode scanning gun (7) and a third barcode scanning gun (12) for reading a QR code on a bottle body of a workpiece, a chip reading and writing unit (34) and a weighing sensor unit (6) arranged at the rear end of the third conveyor line (4); and the storage unit comprises a defective product bin (21) and a qualified product bin (22); The first conveyor line (2) is provided with a workpiece bottle loading unit (8), the first barcode scanning gun (65), a first stop cylinder (25) and a depth detection unit (23) in sequence from front to back; the third conveyor line (4) is provided with a B-piece loading unit (9), a C-piece loading unit (10) and a transport unit (11) on the side; the transport unit (11) transports the B-piece or the C-piece into the workpiece bottle at the first stop cylinder (25); the rear end of the second conveyor line (3) is provided with a fourth stop cylinder (30) and a second transport unit (20) corresponding to the fourth stop cylinder (30) and used for transporting the workpiece bottle to the weighing sensor unit (6).

2. The industrial intelligent control training device according to claim 1 is characterized in that: The side of the second conveyor line (3) is provided with the second barcode scanning gun (7), the second stop cylinder (26), the third stop cylinder (27), the material detection unit (16), the waste pushing unit cylinder (28), the stop cylinder (29), the F part loading unit (19) and the fourth stop cylinder (30) in sequence from front to back. The other side of the second conveyor line (3) is provided with the D part loading and filling first unit (13) corresponding to the second stop cylinder (26), the E part loading and filling second unit (14) corresponding to the third stop cylinder (27), the visual detection (15) and the color detection (17) corresponding to the material detection unit (16), and the waste storage unit (18) corresponding to the waste pushing unit cylinder (28).

3. The industrial intelligent control training device according to claim 2, characterized in that: The defective product bin (21) and the waste storage unit (18) both include a module base (35), an angle adjustment plate (36) provided on the module base (35), and a storage bin (38) swingably provided between the two angle adjustment plates (36), wherein the angle adjustment plates (36) are provided with waist-shaped adjustment holes (37) for angle adjustment, a storage bin feed port (39) is provided on the side of the storage bin (38), and a roller bracket (40) and a transmission roller (41) rollably provided on the roller bracket (40) are provided in the storage bin (38).

4. The industrial intelligent control training device according to claim 2, characterized in that: The F-part loading unit (19) includes an F-part support (43), an F-part hopper (44) provided on the F-part support (43), an F-part pushing cylinder (45) for pushing out the F-parts in the F-part hopper (44), a suction cup assembly (46) provided at the discharge port of the F-part hopper (44) and used for sucking the F-parts, a suction cup actuating cylinder (47) for driving the suction cup assembly (46) to move vertically, a stopper (48) for preventing the F-parts from falling, and a stopper actuating cylinder (49) for driving the stopper (48) to move. The F-part support (43) is provided with an F-part support docking interface (50) at the discharge port of the F-part hopper (44) for limiting the movement of the stopper (48).

5. The industrial intelligent control training device according to claim 1 is characterized in that: The gantry transport unit (5) comprises two gantry longitudinal transmission assemblies (52) arranged parallel to each other and perpendicular to the second conveyor line (3), a gantry transverse transmission assembly (53) movable on the two gantry longitudinal transmission assemblies (52) and arranged horizontally to the second conveyor line (3), and a transport rotary cylinder (54) arranged on the gantry transverse transmission assembly (53). The transport rotary cylinder (54) is provided with a material gripping cylinder (55) for transporting the material on the weighing module to the storage unit.

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