Long and short material separating mechanism for machining marine pipe fittings
Through the automatic separation plate combined with laser sensor detection and hydraulic equipment, the problem of manual length distinction in marine pipe fittings processing is solved, and automatic and efficient separation of long and short materials is achieved.
Patent Information
- Application Number
- CN202422115211.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the process of maritime pipe fittings, the prior art requires manual distinction and cutting of pipe fittings of different lengths, resulting in insufficiency of separation.
Automatic separation is achieved by using a laser sensor to detect the length of the pipe before cutting the pipe, and automatically separate the pipe fittings of different lengths using hydraulic equipment and flip separation plates, combining roller conveying and limit baffle fixing.
It improves the efficiency of pipe fitting separation, reduces manual intervention time, and improves processing efficiency.
Smart Images
Figure CN223276727U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of marine pipe fittings, in particular to a long and short material separation mechanism for processing marine pipe fittings. Background Art
[0002] Marine pipe fittings are parts that connect pipes into pipelines. According to the connection method, they can be divided into four categories: socket fittings, threaded fittings, flange fittings and welded fittings. They are mostly made of the same material as the pipes, and include elbows (elbows), flanges, tees, crosses (cross heads) and reducers (large and small heads). During the pipe processing, the pipes need to be cut into different lengths according to the different models of the workpieces to improve the utilization rate of fixed-length pipe fittings. However, during the pipe cutting process, the pipes will be cut into different widths. In order to facilitate the processing of pipes of different widths, a separation device will be used to separate the pipes of different widths.
[0003] In the common pipe processing process, the pipes need to be cut into different lengths according to the overall length of the pipes. At the same time, in order to facilitate subsequent processing, the pipes of different lengths need to be separated. At this time, the staff needs to determine the pipes of different lengths in turn to control different types of separation devices to separate the pipes of different lengths; however, in the pipe cutting process, the pipes will be cut into similar lengths, which requires the staff to spend a long time in distinguishing the lengths of the pipes, thereby affecting the pipe separation efficiency. For this reason, we propose a long and short material separation mechanism for marine pipe processing. Utility Model Content
[0004] In response to the shortcomings of the existing long and short material separation mechanism for processing marine pipe fittings, the utility model provides a long and short material separation mechanism for processing marine pipe fittings, which has the advantages of determining the length of the pipe before cutting the pipe. At the same time, when the pipe moves to the upper part of the first bracket, the roller remains in a rotating state, and the second limit baffle limits the position of the pipe and controls the flipping of the separation plate, so that the pipe length can be separated when the setting device is started, solving the problems raised in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a long and short material separation mechanism for processing marine pipe fittings, comprising a supporting foot, the upper part of the supporting foot is fixedly connected to a conveying equipment body, the interior of the conveying equipment body is movably sleeved with a first bracket, the upper part of one side of the first bracket is fixedly connected to a cross bar, the outside of the cross bar is fixedly connected to a separation plate, the upper part of the other end of the separation plate is fixedly connected to a second limit baffle, the upper part of the other side of the first bracket is fixedly connected to a support plate, the side of the cross bar is fixedly connected to a sprocket, the middle part of the other side of the first bracket is fixedly connected to a vertical rod, the top of the vertical rod is fixedly connected to a laser sensor, a second bracket is installed on the upper part of the conveying equipment body and on one side of the first bracket, and a hydraulic device is installed inside the second bracket.
[0006] Preferably, brackets are fixedly connected to the upper part of the conveying equipment body at equal intervals, rollers are installed on the upper ends of the brackets, a motor is provided on the outside of the rollers, and the middle of the rollers is recessed inwards.
[0007] Preferably, one end of the supporting foot extends to the interior of the laser cutting device, and a data collection device is provided inside the laser cutting device.
[0008] Preferably, a groove is provided inside the conveying device body, and the first bracket is sleeved inside the groove, and the first bracket is arranged outside the two groups of rollers.
[0009] Preferably, a chain is sleeved on the outside of the sprocket, a motor is installed on the inside of the chain, and the motor is arranged at the lower end of the first bracket.
[0010] Preferably, the support plate is arranged at the lower part of the front end of the separation plate, and the separation plate is installed between two groups of rollers, and a pipe placement rack is installed at the rear end of the separation plate.
[0011] Preferably, a telescopic rod is provided inside the hydraulic equipment, and a second limit baffle is fixedly connected to the top end of the telescopic rod. The laser sensor is provided in the middle of one side of the first bracket, and the laser sensor is maintained in a parallel state with the pipe fitting. The second limit baffle is provided on the side of the first bracket.
[0012] Compared with the existing long and short material separation mechanism for processing marine pipe fittings, the utility model has the following beneficial effects:
[0013] 1. The long and short material separation mechanism for processing marine pipe fittings is driven by a first bracket to drive a separation plate arranged on the outside of the roller. The roller drives the pipe fittings to be transported, and the motor is started, and the motor drives the separation plate to flip. During the flipping process of the separation plate, the pipe fittings can be taken out from the inside of the roller and slide obliquely into the inside of the pipe fitting collection device, thereby improving the separation efficiency of the pipe fittings.
[0014] 2. The long and short material separation mechanism for processing marine pipe fittings collects cutting data of the cut pipe fittings through the cutting device during the cutting process. At the same time, after the detected pipe fittings are moved to the upper part of the first bracket, the laser sensor can detect the pipe fittings. At the same time, the laser sensor drives the hydraulic equipment to start, and the hydraulic equipment pushes the second limit baffle to move upward. The second limit baffle can limit the position of the pipe fitting and fix the position of the pipe fitting. At the same time, in the process of controlling the flipping of the separation plate, the separation plate can drive the pipe fitting to flip and move sideways, and then automatically separate the pipe fittings during the pipe conveying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the long and short material separation equipment of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the limit device of the utility model;
[0019] Figure 5 This is an enlarged structural diagram of point A of the present utility model.
[0020] In the figure: 1. Support foot; 2. Conveying equipment body; 3. Bracket; 4. Roller; 5. First bracket; 6. Cross bar; 7. Separation plate; 8. First limit baffle; 9. Support plate; 10. Sprocket; 11. Chain; 12. Motor; 13. Vertical bar; 14. Laser sensor; 15. Second bracket; 16. Hydraulic equipment; 17. Telescopic rod; 18. Second limit baffle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5, a long and short material separation mechanism for processing marine pipe fittings, including a supporting foot 1, the upper part of the supporting foot 1 is fixedly connected to a conveying device body 2, the conveying device body 2 drives the conveying device for support, the inner part of the conveying device body 2 is movably sleeved with a first bracket 5, the first bracket 5 limits the position of the separation device, the upper part of one side of the first bracket 5 is fixedly connected to a cross bar 6, the outer part of the cross bar 6 is fixedly connected to a separation plate 7, when the separation plate 7 is flipped, the separation plate 7 can push the passing pipe fittings to the side, which can drive the pipe fittings to be separated, the upper part of the other end of the separation plate 7 is fixedly connected to a first limit baffle 8, the first bracket 5 A support plate 9 is fixedly connected to the upper part of the other side, a sprocket 10 is fixedly connected to the side of the cross bar 6, a vertical rod 13 is fixedly connected to the middle part of the other side of the first bracket 5, and a laser sensor 14 is fixedly connected to the top of the vertical rod 13. The laser sensor 14 detects the passing pipe and controls the start of the motor 12. A second bracket 15 is installed on the upper part of the conveying equipment body 2 and on one side of the first bracket 5. A hydraulic device 16 is installed inside the second bracket 15. When the hydraulic device 16 is started, the hydraulic device 16 controls the second limit baffle 18 to move upward, that is, the second limit baffle 18 drives the position of the pipe to be limited.
[0023] See also Figure 1 The upper part of the conveying equipment body 2 is fixedly connected with a bracket 3 at equal intervals, and a roller 4 is installed on the upper end of the bracket 3. A motor is provided on the outside of the roller 4, and the middle part of the roller 4 is recessed inward. By installing the bracket 3 at equal intervals on the outside of the conveying equipment body 2, the bracket 3 drives the roller 4 to be arranged at equal intervals on the upper part of the conveying equipment body 2. At the same time, when the roller 4 rotates, the roller 4 can push the pipe to the other side for transportation, and the inside of the roller 4 is recessed inward, that is, the groove area limits the position of the pipe to avoid position displacement during pipe transportation.
[0024] See also Figure 1 One end of the supporting foot 1 extends to the interior of the laser cutting device, and a data collection device is provided inside the laser cutting device. The supporting foot 1 extends to the laser cutting device, and the laser cutting device can cut the pipe into different lengths, and use the data collection device to collect information about the cut pipe. At the same time, when the cut pipe moves to different areas on the upper part of the conveying equipment body 2, different separation devices can be controlled to separate pipes of different lengths according to the different moving gaps of the pipe. At the same time, the laser cutting device and the data collection device are both existing technologies, and are not improved in this application, so they are not explained.
[0025] See also Figure 1 and Figure 3A groove is opened inside the conveying equipment body 2, and the first bracket 5 is sleeved inside the groove, and the first bracket 5 is arranged outside the two sets of rollers 4. By opening a groove inside the conveying equipment body 2 and controlling the first bracket 5 to be installed as a whole inside the conveying equipment body 2, that is, the first bracket 5 can then disassemble the separation equipment as a whole according to different needs, thereby improving the convenience of installation and replacement of the separation equipment.
[0026] See also Figure 3 The outside of the sprocket 10 is sleeved with a chain 11, and the inside of the chain 11 is installed with a motor 12. The motor 12 is arranged at the lower end of the first bracket 5. By starting the motor 12, the motor 12 drives the chain 11 to rotate. At the same time, the chain 11 drives the sprocket 10 to rotate, and the sprocket 10 drives the cross bar 6 to rotate. The cross bar 6 can drive the separation plate 7 to flip. After the separation plate 7 is flipped, the separation plate 7 can drive the pipe fitting to move to the other side, which can drive the pipe fitting to be taken out from the inside of the first bracket 5, and then drive the pipe fitting to be separated.
[0027] See also Figure 3 The support plate 9 is arranged at the lower part of the front end of the separation plate 7, and the separation plate 7 is installed between the two sets of rollers 4. A pipe placement rack is installed at the rear end of the separation plate 7. The support plate 9 is arranged at the front end of the separation plate 7. Under normal conditions, the support plate 9 assists in supporting the position of the separation plate 7, thereby improving the stability of the separation plate 7 when supported under normal conditions. At the same time, the material can be transported to the pipe placement rack through the separation plate 7, and the pipe placement rack collects and processes the separated pipes.
[0028] See also Figure 5 A telescopic rod 17 is provided inside the hydraulic equipment 16, and a second limit baffle 18 is fixedly connected to the top of the telescopic rod 17. The laser sensor 14 is provided in the middle of one side of the first bracket 5, and the laser sensor 14 is kept parallel to the pipe. The second limit baffle 18 is provided on the side of the first bracket 5, and the laser sensor 14 is driven by the vertical rod 13 to be installed on one side of the first bracket 5. When the corresponding pipe is detected to move to the upper part of the first bracket 5, the laser sensor 14 detects the pipe and controls the hydraulic equipment 16 to start. The hydraulic equipment 16 controls the telescopic rod 17 to extend and retract. At this point, the telescopic rod 17 pushes the second limit baffle 18 to move upward. At the same time, the second limit baffle 18 limits the end of the pipe to prevent the pipe from continuing to move to the other side, and provides power when the separation mechanism is started.
[0029] Working principle: When in use, the supporting foot 1 is installed on the cutting device, and the cut pipe is transported to the upper part of the roller 4. The roller 4 pushes the pipe to the other side. When the pipe moves to the upper part of the first bracket 5, the laser sensor 14 detects the passing pipe. The laser sensor 14 controls the hydraulic equipment 16 to start. The hydraulic equipment 16 drives the telescopic rod 17 to move upward, and the telescopic rod 17 pushes the second limit baffle 18 to move upward. The second limit baffle 18 limits the position of the pipe and starts the motor 12. The motor 12 drives the separation plate 7 to rotate, and the separation plate 7 drives the pipe to flip, that is, the pipe is transported to the pipe collection device through the separation plate 7, and then the pipe can be quickly separated.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A long and short material separation mechanism for processing marine pipe fittings, comprising a support foot (1), the upper portion of the support foot (1) is fixedly connected to a conveying device body (2), the upper portion of the conveying device body (2) is fixedly connected to brackets (3) at equal intervals, the upper end of the bracket (3) is mounted with a roller (4), and the interior of the conveying device body (2) is movably sleeved with a first bracket (5), characterized in that: The upper part of one side of the first bracket (5) is fixedly connected to a cross bar (6), the outside of the cross bar (6) is fixedly connected to a separation plate (7), the upper part of the other end of the separation plate (7) is fixedly connected to a first limit baffle (8), the upper part of the other side of the first bracket (5) is fixedly connected to a support plate (9), the side of the cross bar (6) is fixedly connected to a sprocket (10), the middle part of the other side of the first bracket (5) is fixedly connected to a vertical bar (13), the top end of the vertical bar (13) is fixedly connected to a laser sensor (14), and a second bracket (15) is installed on the upper part of the conveying equipment body (2) and on one side of the first bracket (5), and a hydraulic device (16) is installed inside the second bracket (15).
2. The long and short material separation mechanism for processing marine pipe fittings according to claim 1, characterized in that: A motor is provided on the outside of the roller (4), and the middle portion of the roller (4) is recessed inwards.
3. The long and short material separation mechanism for processing marine pipe fittings according to claim 1, characterized in that: One end of the supporting foot (1) extends into the interior of the laser cutting device, and a data collection device is provided inside the laser cutting device.
4. The long and short material separation mechanism for processing marine pipe fittings according to claim 1, characterized in that: A groove is provided inside the conveying device body (2), and the first bracket (5) is sleeved inside the groove, and the first bracket (5) is arranged outside the two groups of rollers (4).
5. The long and short material separation mechanism for processing marine pipe fittings according to claim 1, characterized in that: The chain (11) is sleeved on the outside of the sprocket (10), and a motor (12) is installed on the inside of the chain (11). The motor (12) is arranged at the lower end of the first bracket (5).
6. The long and short material separation mechanism for processing marine pipe fittings according to claim 1, characterized in that: The support plate (9) is arranged at the lower part of the front end of the separation plate (7), and the separation plate (7) is installed between the two groups of rollers (4). A pipe placement rack is installed at the rear end of the separation plate (7).
7. The long and short material separation mechanism for processing marine pipe fittings according to claim 1, characterized in that: A telescopic rod (17) is provided inside the hydraulic device (16), and a second limit baffle (18) is fixedly connected to the top end of the telescopic rod (17). The laser sensor (14) is provided in the middle of one side of the first bracket (5), and the laser sensor (14) is maintained in a parallel state with the pipe fitting. The second limit baffle (18) is provided on the side of the first bracket (5).