Tapping torque tester

By introducing limiting components and vacuuming components into the tapping torque tester, the problems of low efficiency of tapping position adjustment and inconvenient cleaning in the prior art are solved, efficient tapping position adjustment and synchronous cleaning are achieved, and testing accuracy and efficiency are improved.

CN223277286UActive Publication Date: 2025-08-29JIAXING SHUNCHENG FINE CHEM CO LTD
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Patent Information

Application Number
CN202422604167.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-29
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing tapping torque tester cannot simultaneously remove the bidirectional movement limit of the single unit when adjusting the tapping position, and the test efficiency is low, and cleaning the tapping inner wall requires manual operation, which cannot be carried out simultaneously with the tapping process, resulting in large errors.

Method used

A tapping torque tester is designed, using a mobile plate and a fixed plate structure, and the single unit is released from the bidirectional limit through the limiting component, and is equipped with a vacuum cleaner. The vacuum cleaner and the vacuum tube are synchronized to clean the debris during the tapping process.

Benefits of technology

Efficient adjustment and synchronous cleaning of tapping positions are achieved, testing efficiency is improved, and manual operation time and error are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of torque testers, and discloses a tapping torque tester which comprises an instrument base, a transverse sliding groove is formed in the top of the outer wall of the instrument base, a movable plate is connected to the top of the outer wall of the instrument base in a sliding mode, and a transverse sliding block is fixedly connected to the bottom of the outer wall of the movable plate. A vertical sliding groove is formed in the top of the outer wall of the movable plate, a fixed plate is slidably connected to the top of the outer wall of the movable plate, and a limiting assembly is arranged on the outer wall of the fixed plate. According to the utility model, through the arrangement of the movable plate, the fixed plate, the test plate, the bolt and the limiting assembly, when the tapping position of the test plate is adjusted, the limiting rod is manually pulled to drive the limiting block to release limiting, then the movable plate is manually transversely moved or the fixed plate is vertically moved to a required position, and then the limiting rod is rebounded into the limiting groove through the limiting spring to be fixed; and two groups of limiting are released by the single body, so that the tapping position is vertically and transversely adjusted at the same time, and the testing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of torque testers, in particular to a tapping torque tester. Background Art

[0002] The tapping torque tester is a device used to measure the torque required during the tapping process. It is widely used in the fields of mechanical processing and manufacturing. Tapping is the process of machining internal threads on materials using threading tools. In this process, the torque of the tool is an important parameter that directly affects the processing quality and tool life. This instrument is widely used in automotive manufacturing, aerospace, electronics and other industries that require high-precision thread processing, helping companies improve production efficiency and product quality.

[0003] Existing tapping torque testers usually use manual tightening and loosening bolts with the help of external tools to achieve the effect of changing the tapping position of the test plate. Some tapping torque testers also use manual secondary cleaning of the tapping inner wall. After the tapping is completed, the tapping inner wall is manually cleaned using a cotton swab and test fluid to prevent the tapping test from causing large errors due to burrs or debris.

[0004] On the one hand, the existing method of changing the tapping position by fixing with bolts is relatively cumbersome, requiring manual repeated loosening and tightening of two sets of bolts to change the horizontal and vertical movement positions. It is impossible to release the limit of bidirectional movement of a single unit at the same time, and the testing efficiency is low. On the other hand, the existing method of manually cleaning the inner wall of the tapping requires manual cleaning after the tapping is completed, and it is impossible to clean the inner wall simultaneously with the tapping process. Therefore, a tapping torque tester is proposed to solve the above problems. Utility Model Content

[0005] In order to remedy the above deficiencies, the present invention provides a tapping torque tester, which aims to improve the problem in the prior art that the tapping torque tester cannot simultaneously release the limit of bidirectional movement when adjusting the tapping position.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tapping torque tester, comprising an instrument base, a horizontal slide groove is provided on the top of the outer wall of the instrument base, a movable plate is slidably connected to the top of the outer wall of the instrument base, a horizontal slider is fixedly connected to the bottom of the outer wall of the movable plate, a vertical slide groove is provided on the top of the outer wall of the movable plate, a fixed plate is slidably connected to the top of the outer wall of the movable plate, a limiting assembly is provided on the outer wall of the fixed plate, a vertical slider is fixedly connected to the bottom of the outer wall of the fixed plate, the top of the fixed plate is fixedly connected to the test plate by bolts, and a tapping dust suction assembly is provided on the top of the outer wall of the instrument base.

[0007] As a further description of the above technical solution:

[0008] The tapping and dust collection assembly includes a tapping machine, the top of the outer wall of the tapping machine is fixedly connected to the lower surface of the top outer wall of the instrument base, a dust collector is fixedly connected to the right side of the outer wall of the tapping machine, a dust collection pipe is fixedly connected to the bottom of the outer wall of the dust collection machine, and the outer wall of the dust collection pipe is elastically connected to a protective cover through a compression spring.

[0009] As a further description of the above technical solution:

[0010] The limit assembly includes a limit plate, the end of the outer wall of the limit plate is fixedly connected to the outer wall of the fixed plate, a limit groove is provided on the top of the outer wall of the limit plate, the inner wall of the limit plate is slidably connected to the limit rod, the outer wall of the limit rod is fixedly connected to the limit block, the outer wall of the limit rod is elastically connected to the inner wall of the bottom of the movable plate through a limit spring, and a limit hole is provided on the top of the outer wall of the instrument base.

[0011] As a further description of the above technical solution:

[0012] The outer wall of the horizontal slider is slidably connected to the inner wall of the horizontal slide groove, the outer wall of the vertical slider is slidably connected to the inner wall of the vertical slide groove, the outer wall of the bolt is slidably connected to the inner wall of the test plate, and the bottom end of the outer wall of the bolt is threadedly connected to the top inner wall of the fixed plate.

[0013] As a further description of the above technical solution:

[0014] One end of the compression spring is fixedly connected to the outer wall end ring edge of the dust suction pipe, and the other end of the compression spring is fixedly connected to the top of the outer wall of the protective cover.

[0015] As a further description of the above technical solution:

[0016] The inner wall of the protective cover is slidably connected to the outer wall of the dust suction pipe, and the bottom of the outer wall of the protective cover is in contact with the top of the outer wall of the test plate.

[0017] As a further description of the above technical solution:

[0018] The bottom of the outer wall of the limiting plate is slidably connected to the top of the outer wall of the movable plate, the outer wall of the limiting block is clamped on the inner wall of the limiting groove, the outer wall of the limiting rod passes through and is slidably connected to the inner wall of the movable plate, and the bottom end of the outer wall of the limiting rod is clamped on the inner wall of the limiting hole.

[0019] As a further description of the above technical solution:

[0020] One end of the limit spring is fixedly connected to the inner wall of the bottom of the moving plate, and the other end of the limit spring is fixedly connected to the outer wall ring of the limit rod.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, a movable plate, a fixed plate, a test plate, bolts and a limit assembly are provided. When adjusting the tapping position of the test plate, the limit block is released by manually pulling the limit rod, and then the movable plate is manually moved horizontally or the fixed plate is moved vertically to the desired position, and then the limit rod is rebounded to the limit groove by the limit spring to be fixed, so that the two sets of limits are released by a single unit, and the tapping position can be adjusted vertically and horizontally at the same time, thereby improving the test efficiency.

[0023] 2. In the utility model, a tapping machine, a vacuum cleaner, a vacuum tube, a compression spring, and a protective cover are provided. While the tapping operation is in progress, the tapping machine is lowered to drive the vacuum tube to enter the inner wall of the tapping hole at intervals for cleaning. At the same time, the compression spring is used to make the protective cover fit the test plate to prevent debris from splashing, thereby greatly reducing the test time and improving the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an overall three-dimensional schematic diagram of a tapping torque tester proposed by the utility model;

[0025] Figure 2 This is a cutaway perspective diagram of a protective cover of a tapping torque tester proposed in the present invention;

[0026] Figure 3 This is a schematic sectional perspective diagram of a moving plate of a tapping torque tester proposed in the present invention;

[0027] Figure 4 A tapping torque tester proposed by the utility model Figure 2 The enlarged three-dimensional schematic diagram of part A in the middle;

[0028] Figure 5 A tapping torque tester proposed by the utility model Figure 3 Part B is an enlarged three-dimensional schematic diagram.

[0029] Legend:

[0030] 1. Instrument base; 2. Horizontal slide; 3. Movable plate; 4. Horizontal slider; 5. Vertical slide; 6. Fixed plate; 7. Vertical slider; 8. Test plate; 9. Bolt; 10. Tapping machine; 11. Vacuum cleaner; 12. Vacuum tube; 13. Compression spring; 14. Protective cover; 15. Limit plate; 16. Limit groove; 17. Limit rod; 18. Limit block; 19. Limit spring; 20. Limit hole. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1-Figure 3 , an embodiment of the present invention provides: a tapping torque tester, including an instrument base 1, a horizontal slide groove 2 is provided on the top of the outer wall of the instrument base 1, and the horizontal slide groove 2 is provided with an inwardly concave T-shape, which is used to clamp the horizontal slider 4 to keep it moving stably, and a movable plate 3 is slidably connected to the top of the outer wall of the instrument base 1, and the movable plate 3 is used to move the test plate 8 transversely to change the tapping position, and the bottom of the outer wall of the movable plate 3 is fixedly connected to the horizontal slider 4, and the horizontal slider 4 is used to clamp the horizontal slide groove 2 to keep the movable plate 3 moving transversely stably, and a vertical slide groove 5 is provided on the top of the outer wall of the movable plate 3, and the vertical slide groove 5 is provided with an inwardly concave T-shape, which is used to clamp the vertical slider 7 to keep it moving stably, and the top of the outer wall of the movable plate 3 is slidably connected to the fixed plate 6, and the fixed plate 6 is used to fix the test plate 8 and drive the test plate 8 to move vertically stably. A limit assembly is provided on the outer wall of the fixed plate 6. The bottom of the outer wall of the fixed plate 6 is fixedly connected with a vertical slider 7. The vertical slider 7 is used to clamp the vertical slide 5 to keep the fixed plate 6 moving vertically stably. The top of the fixed plate 6 is fixedly connected with the test plate 8 by a bolt 9. The test plate 8 is a prior art, and a hole is provided on the top to reduce the tapping resistance. A tapping dust suction assembly is provided on the top of the outer wall of the instrument base 1. The outer wall of the horizontal slider 4 is slidably connected to the inner wall of the horizontal slide 2, and the outer wall of the vertical slider 7 is slidably connected to the inner wall of the vertical slide 5. The outer wall of the bolt 9 is slidably connected to the inner wall of the test plate 8, and the bottom end of the outer wall of the bolt 9 is threadedly connected to the top inner wall of the fixed plate 6.

[0033] Reference Figure 2-Figure 4The tapping dust collection assembly includes a tapping machine 10. The top of the outer wall of the tapping machine 10 is fixedly connected to the lower surface of the top of the outer wall of the instrument base 1. The tapping machine 10 is a prior art and will not be described in detail. It is used to drive the tapping tool to rotate and move downward. A dust collector 11 is fixedly connected to the right side of the outer wall of the tapping machine 10. The dust collector 11 is a prior art and will not be described in detail. It is used to move up and down synchronously with the tapping machine 10. A dust collection pipe 12 is fixedly connected to the bottom of the outer wall of the dust collection machine 11. The outer diameter of the dust collection pipe 12 is set to be smaller than the inner diameter of the tapping hole, and is used to suck tapping debris. The outer wall of the dust collection pipe 12 passes through The compression spring 13 is elastically connected to the protective cover 14, which is used to prevent residual debris from splashing during tapping. One end of the compression spring 13 is fixedly connected to the outer wall end ring eaves of the dust suction pipe 12, and the other end of the compression spring 13 is fixedly connected to the top of the outer wall of the protective cover 14. Through the opposite extrusion force between the compression spring 13 and the dust suction pipe 12, the protective cover 14 is always in contact with the test plate 8 without being affected by external forces, avoiding the splashing of debris. The inner wall of the protective cover 14 is slidably connected to the outer wall of the dust suction pipe 12, and the bottom of the outer wall of the protective cover 14 is in contact with the top of the outer wall of the test plate 8.

[0034] Reference Figure 3-Figure 5 The limit assembly includes a limit plate 15, the end of the outer wall of the limit plate 15 is fixedly connected to the outer wall of the fixed plate 6, and a limit groove 16 is provided on the top of the outer wall of the limit plate 15. The limit groove 16 is provided with several groups for multi-position clamping limit blocks 18 to fix the moving distance of the fixed plate 6. The inner wall of the limit plate 15 is slidably connected to the limit rod 17, and the middle end of the limit rod 17 is provided with a flat block shape, which is used to keep the limit rod 17 sliding stably on the inner wall of the limit plate 15 to prevent the limit rod 17 from rotating due to external force, resulting in the limit being unable to be clamped. The outer wall of the limit rod 17 is fixedly connected to the limit block 18, and the limit block 18 is provided with two opposite groups for bidirectional clamping limit groove 16 to prevent uneven force from causing the limit rod 17 to rotate, resulting in deformation and distortion of the limit spring 19. The outer wall of the limit rod 17 is elastically connected to the inner wall of the bottom of the movable plate 3 through the limit spring 19, and the top of the outer wall of the instrument base 1 is provided with a limit hole 2 The outer wall of the limiting rod 17 passes through and is slidably connected to the inner wall of the movable plate 3, and the bottom end of the outer wall of the limiting rod 17 is clamped on the inner wall of the limiting hole 20. One end of the limiting spring 19 is fixedly connected to the bottom inner wall of the movable plate 3. The opposing extrusion force between the limiting spring 19 and the movable plate 3 ensures that the limiting rod 17 is always clamped on the inner wall of the limiting hole 20 without being affected by external forces. The other end of the limiting spring 19 is fixedly connected to the outer wall ring eaves of the limiting rod 17. The opposing extrusion force between the limiting spring 19 and the movable plate 3 ensures that the limiting block 18 is always clamped on the inner wall of the limiting groove 16 without being affected by external forces.

[0035] Working principle: When adjusting the tapping position of the test plate 8, the limit is released by manually pulling the limit rod 17 out of the limit hole 20, and at the same time, the limit block 18 is driven to disengage from the limit groove 16 to release the limit. Then, the movable plate 3 is manually moved horizontally or the fixed plate 6 is moved vertically to the required tapping position. After that, the limit rod 17 is released and the limit spring 19 is used to rebound the limit rod 17 to the corresponding inner wall of the limit hole 20 for engagement. At the same time, the limit block 18 is driven to rebound to the inner wall of the corresponding limit groove 16 for engagement through the limit rod 17, thereby realizing the single-unit release of two sets of limits, and providing for the simultaneous vertical and horizontal adjustment of the tapping position, thereby greatly improving the test efficiency.

[0036] During the tapping operation, the tapping machine 10 and the vacuum cleaner 11 are turned on, the tapping operation is performed by lowering the tapping machine 10, and then the vacuum cleaner 11 is driven to lower by the tapping machine 10, and the vacuum cleaner 11 drives the dust collection pipe 12 to enter the tapped inner wall at intervals of one tapping hole to perform suction and cleaning operations, so that the debris generated by the tapping is sucked out of the tapped inner wall, and at the same time, the protective cover 14 is made to fit the test plate 8 by compressing the spring 13 to avoid the debris generated by the tapping from splashing, thereby reducing the time for manual cleaning and testing and improving the test efficiency.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tapping torque tester, comprising an instrument base (1), characterized in that: The top of the outer wall of the instrument base (1) is provided with a transverse sliding groove (2), the top of the outer wall of the instrument base (1) is slidably connected to a movable plate (3), the bottom of the outer wall of the movable plate (3) is fixedly connected to a transverse sliding block (4), the top of the outer wall of the movable plate (3) is provided with a vertical sliding groove (5), the top of the outer wall of the movable plate (3) is slidably connected to a fixed plate (6), the outer wall of the fixed plate (6) is provided with a limiting component, the bottom of the outer wall of the fixed plate (6) is fixedly connected to a vertical sliding block (7), the top of the fixed plate (6) is fixedly connected to a test plate (8) by means of bolts (9), and the top of the outer wall of the instrument base (1) is provided with a tapping dust collection component.

2. A tapping torque tester according to claim 1, characterized in that: The tapping dust collection assembly comprises a tapping machine (10), the top of the outer wall of the tapping machine (10) is fixedly connected to the lower surface of the top of the outer wall of the instrument base (1), a dust collector (11) is fixedly connected to the right side of the outer wall of the tapping machine (10), a dust collection pipe (12) is fixedly connected to the bottom of the outer wall of the dust collection pipe (11), and the outer wall of the dust collection pipe (12) is elastically connected to a protective cover (14) via a compression spring (13).

3. The tapping torque tester according to claim 1, characterized in that: The limiting assembly comprises a limiting plate (15), the outer wall end of the limiting plate (15) is fixedly connected to the outer wall of the fixed plate (6), a limiting groove (16) is provided on the top of the outer wall of the limiting plate (15), the inner wall of the limiting plate (15) is slidably connected to the limiting rod (17), the outer wall of the limiting rod (17) is fixedly connected to the limiting block (18), the outer wall of the limiting rod (17) is elastically connected to the inner wall of the bottom of the movable plate (3) through a limiting spring (19), and a limiting hole (20) is provided on the top of the outer wall of the instrument base (1).

4. The tapping torque tester according to claim 1, characterized in that: The outer wall of the horizontal slider (4) is slidably connected to the inner wall of the horizontal slide groove (2), the outer wall of the vertical slider (7) is slidably connected to the inner wall of the vertical slide groove (5), the outer wall of the bolt (9) is slidably connected to the inner wall of the test plate (8), and the bottom end of the outer wall of the bolt (9) is threadedly connected to the top inner wall of the fixed plate (6).

5. The tapping torque tester according to claim 2, characterized in that: One end of the compression spring (13) is fixedly connected to the outer wall end ring edge of the dust suction pipe (12), and the other end of the compression spring (13) is fixedly connected to the outer wall top of the protective cover (14).

6. The tapping torque tester according to claim 2, characterized in that: The inner wall of the protective cover (14) is slidably connected to the outer wall of the dust suction pipe (12), and the bottom of the outer wall of the protective cover (14) is in contact with the top of the outer wall of the test plate (8).

7. The tapping torque tester according to claim 3, characterized in that: The bottom of the outer wall of the limiting plate (15) is slidably connected to the top of the outer wall of the movable plate (3); the outer wall of the limiting block (18) is clamped on the inner wall of the limiting groove (16); the outer wall of the limiting rod (17) passes through and is slidably connected to the inner wall of the movable plate (3); the bottom end of the outer wall of the limiting rod (17) is clamped on the inner wall of the limiting hole (20).

8. The tapping torque tester according to claim 3, characterized in that: One end of the limit spring (19) is fixedly connected to the bottom inner wall of the movable plate (3), and the other end of the limit spring (19) is fixedly connected to the outer wall of the limit rod (17).