Cutting device of low-speed wire cutting machine
By designing a multi-directional cooling mechanism, the problem of uneven cooling of the slow-travel wire cutting machine when cutting thicker workpieces is solved, and flexible cooling of the upper and lower ends of the workpieces is achieved, improving cutting quality and efficiency.
Patent Information
- Application Number
- CN202422599433.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-28
AI Technical Summary
When existing slow-travel wire cutting machines cut thicker workpieces, the coolant cannot cool the lower end of the workpiece in time and effectively, resulting in overheating and affecting the cutting quality.
A cooling mechanism is designed, including an upper nozzle, a lower nozzle, an adjustable connecting hose, an upper water supply pipe, a lower water supply pipe and a main water pipe. The ball valve core rotation is controlled by a servo motor to realize the multi-directional flow of coolant, and the cooling liquid spraying method of the upper and lower nozzles is controlled separately or separately to meet the processing needs of different parts.
It improves the cooling effect of thicker workpieces, improves cutting quality and efficiency, and is convenient and fast to operate.
Smart Images

Figure CN223277291U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting devices, in particular to a cutting device for a slow-moving wire cutting machine. Background Art
[0002] Slow wire cutting, also known as low-speed wire cutting, is a CNC machining machine that uses a continuously moving thin metal wire as an electrode to perform pulse spark discharge on the workpiece, generating a high temperature of over 6000 degrees, etching the metal and cutting it into the workpiece.
[0003] In the existing technology, in order to ensure smooth cutting, coolant is often sprayed on the cutting point of the workpiece when necessary to ensure that the equipment maintains normal operating temperature to prevent the metal in the cutting area from overheating, thereby causing problems such as distortion, deformation, and cracking. The coolant can also reduce electrode wear, prevent electron evaporation and melting, and improve cutting efficiency.
[0004] However, the cooling structure of such cutting devices in the prior art generally has an upper limit for spraying coolant. Therefore, when cutting thicker plates, the lower end of the material cannot be cooled quickly and in a timely manner, and overheating is still prone to occur. Therefore, an improved cutting device of a slow-feed wire cutting machine is needed to address this problem. Utility Model Content
[0005] The purpose of the present invention is to provide a cutting device for a slow-moving wire-cutting machine to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a cutting device of a slow-moving wire cutting machine, comprising an upper wire guide, a lower wire guide is provided at the lower end of the upper wire guide, a cooling mechanism for cooling the cutting position is provided on the outer sides of the upper wire guide and the lower wire guide, the cooling mechanism comprises an upper nozzle, an adjustable connecting hose, a lower nozzle, an upper water supply pipe, a lower water supply pipe, and a main water pipe, the upper nozzle is fixedly provided on the outer surface of the upper wire guide, the adjustable connecting hose is fixedly provided on the surface of the lower wire guide, the lower nozzle is fixedly provided on the upper end of the adjustable connecting hose, the upper water supply pipe is fixedly provided on one side of the upper nozzle surface, the lower water supply pipe is fixedly provided on the lower end of the adjustable connecting hose, the main water pipe is fixedly provided on one end of the upper water supply pipe and the lower water supply pipe, and a control mechanism for controlling the flow direction of the coolant is provided between the main water pipe, the upper water supply pipe and the lower water supply pipe.
[0007] Preferably, the control mechanism includes a shell, a spherical valve core, and a flow channel. The shell is fixedly arranged between the main water pipe, the upper water supply pipe and the lower water supply pipe. A spherical valve core is movably arranged in the middle part of the inner side of the shell through a rotating shaft. A flow channel is opened inside the spherical valve core. The flow direction of the coolant can be controlled as needed through the control mechanism.
[0008] Preferably, the flow channel is "T" shaped, so that the "T" shaped flow channel is matched with the rotatable ball valve core, so that the control mechanism can be understood as a three-way ball valve, according to the different rotation directions of the "T" shaped flow channel, such as Figure 4 、 Figure 5 、 Figure 6 As shown, Figure 4 Make the coolant flow into the upper water supply pipe and the lower water supply pipe respectively: Figure 5 The coolant flows into the lower water supply pipe alone, and Figure 6 The coolant flows into the upper water supply pipe separately, which can provide a variety of coolant spraying methods for the device; so that the device can adapt to the processing cooling needs of different parts.
[0009] Preferably, a servo motor is fixedly provided on one side of the shell surface, and the output shaft end of the servo motor is transmission-connected to the rotating shaft where the spherical valve core is located, so that the servo motor can drive the spherical valve core to rotate, thereby changing the direction of the flow channel.
[0010] Preferably, a mounting plate is fixedly provided on the outer surface of the upper wire guide and the lower wire guide, and the upper wire guide and the lower wire guide can be conveniently installed at the target position of the wire cutting machine through the mounting plate, so that the wire cutting machine can drive the upper wire guide and the lower wire guide to move.
[0011] Preferably, the outer surface of the mounting plate is provided with mounting holes, through which the mounting plate can be conveniently fixed by bolts.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. When the utility model is cutting a thicker workpiece, the upper nozzle sprays coolant to cool the upper end of the workpiece, while the lower end is cooled by the lower nozzle spraying coolant. The lower nozzle can be adjusted to a certain angle and height using an adjustable connecting hose as needed. In this way, when cutting thicker workpieces, the cooling effect of the device can be greatly improved, thereby improving the cutting quality.
[0014] 2. The upper nozzle and the lower nozzle of the utility model can be easily controlled to work. The servo motor is used to drive the ball valve core to rotate so that the flow channel forms different states, so that the upper nozzle and the lower nozzle can work simultaneously or separately, which makes the operation of the device convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a cutting device of a slow-moving wire cutting machine of the present invention;
[0016] Figure 2This is a bottom view of a cutting device of a wire-cutting machine according to the present invention;
[0017] Figure 3 This is a front view of a cutting device of a slow-moving wire-cutting machine according to the present invention;
[0018] Figure 4 This is a flow channel state visual display of the cutting device of a slow wire cutting machine Figure 1 ;
[0019] Figure 5 This is a flow channel state visual display of the cutting device of a slow wire cutting machine Figure 2 ;
[0020] Figure 6 This is a flow channel state visual display of the cutting device of a slow wire cutting machine Figure 3 .
[0021] In the figure: 1. Upper wire guide; 2. Lower wire guide; 3. Upper nozzle; 4. Adjustable connecting hose; 5. Lower nozzle; 6. Upper water supply pipe; 7. Lower water supply pipe; 8. Main water pipe; 9. Housing; 10. Ball valve core; 11. Flow channel; 12. Servo motor; 13. Mounting plate; 14. Mounting hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-6 The utility model provides a technical solution: a cutting device of a slow-moving wire cutting machine, comprising an upper wire guide 1, a lower wire guide 2 is provided at the lower end of the upper wire guide 1, and a cooling mechanism for cooling the cutting position is provided on the outer side of the upper wire guide 1 and the lower wire guide 2, wherein the cooling mechanism comprises an upper nozzle 3, an adjustable connecting hose 4, a lower nozzle 5, an upper water supply pipe 6, a lower water supply pipe 7, and a main water pipe 8. The outer surface of the upper wire guide 1 is fixedly provided with an upper nozzle 3, the surface of the lower wire guide 2 is fixedly provided with an adjustable connecting hose 4, the upper end of the adjustable connecting hose 4 is fixedly provided with a lower nozzle 5, one side of the surface of the upper nozzle 3 is fixedly provided with an upper water supply pipe 6, the lower end of the adjustable connecting hose 4 is fixedly provided with a lower water supply pipe 7, and one end of the upper water supply pipe 6 and the lower water supply pipe 7 is fixedly provided with a main water pipe 8, and a control mechanism for controlling the flow direction of the coolant is provided between the main water pipe 8, the upper water supply pipe 6 and the lower water supply pipe 7.
[0024] The control mechanism includes a housing 9, a ball valve core 10, and a flow channel 11. The housing 9 is fixedly arranged between the main water pipe 8, the upper water supply pipe 6, and the lower water supply pipe 7. The middle part of the inner side of the housing 9 is provided with a ball valve core 10 movably provided by a rotating shaft. The flow channel 11 is opened inside the ball valve core 10. The control mechanism can control the flow direction of the coolant as needed.
[0025] The flow channel 11 is T-shaped. The T-shaped flow channel 11 is matched with the rotatable ball valve core 10, so that the control mechanism can be understood as a three-way ball valve. According to the different rotation directions of the T-shaped flow channel 11, such as Figure 4 、 Figure 5 、 Figure 6 As shown, Figure 4 Make the coolant flow into the upper water supply pipe 6 and the lower water supply pipe 7 respectively: Figure 5 The coolant flows into the lower water supply pipe 7 alone, and Figure 6 The coolant flows into the upper water supply pipe 6 separately, which can provide a variety of coolant spraying methods for the device; so that the device can adapt to the processing cooling requirements of different parts;
[0026] A servo motor 12 is fixedly mounted on one side of the housing 9. The output shaft of the servo motor 12 is in transmission connection with the rotating shaft of the ball valve core 10. The servo motor 12 can drive the ball valve core 10 to rotate, thereby changing the direction of the flow channel 11.
[0027] The outer surfaces of the upper wire guide 1 and the lower wire guide 2 are fixedly provided with a mounting plate 13, and the upper wire guide 1 and the lower wire guide 2 can be conveniently mounted on the target position of the wire cutting machine through the mounting plate 13, so that the wire cutting machine can drive the upper wire guide 1 and the lower wire guide 2 to move;
[0028] The outer surface of the mounting plate 13 is provided with mounting holes 14 , which facilitate the fixing of the mounting plate 13 by bolts.
[0029] Working principle: When using this device, nozzles are provided at both the upper wire guide 1 and the lower wire guide 2. When cutting thicker workpieces, the upper nozzle 3 sprays coolant to cool the upper end of the workpiece, while the lower end is cooled by the lower nozzle 5. The lower nozzle 5 can be adjusted to a certain angle and height as needed using the adjustable connecting hose 4. This greatly improves the cooling effect of the device when cutting thicker workpieces, thereby improving the cutting quality.
[0030] The operation of the upper nozzle 3 and the lower nozzle 5 of the device can be easily controlled by simply rotating the ball valve core 10 through the servo motor 12 so that the flow channel 11 forms different states, thereby making the upper nozzle 3 and the lower nozzle 5 work simultaneously or individually, making the operation of the device convenient and quick.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for a wire cutting machine, comprising an upper wire guide (1), characterized in that: A lower wire guide (2) is provided at the lower end of the upper wire guide (1), and a cooling mechanism for cooling the cutting position is provided on the outer sides of the upper wire guide (1) and the lower wire guide (2), and the cooling mechanism comprises an upper nozzle (3), an adjustable connecting hose (4), a lower nozzle (5), an upper water supply pipe (6), a lower water supply pipe (7), and a main water pipe (8). The upper nozzle (3) is fixedly provided on the outer surface of the upper wire guide (1), and the adjustable connecting hose (4) is fixedly provided on the surface of the lower wire guide (2). A connecting hose (4) is provided, wherein a lower nozzle (5) is fixedly provided at the upper end of the adjustable connecting hose (4), an upper water supply pipe (6) is fixedly provided on one side of the surface of the upper nozzle (3), a lower water supply pipe (7) is fixedly provided at the lower end of the adjustable connecting hose (4), a main water pipe (8) is fixedly provided at one end of the upper water supply pipe (6) and the lower water supply pipe (7), and a control mechanism for controlling the flow direction of the coolant is provided between the main water pipe (8), the upper water supply pipe (6) and the lower water supply pipe (7).
2. The cutting device of the wire cutting machine according to claim 1, characterized in that: The control mechanism comprises a housing (9), a spherical valve core (10), and a flow channel (11); the housing (9) is fixedly arranged between the main water pipe (8), the upper water supply pipe (6), and the lower water supply pipe (7); a spherical valve core (10) is movably arranged in the middle of the inner side of the housing (9) via a rotating shaft; and a flow channel (11) is provided inside the spherical valve core (10).
3. The cutting device of the wire cutting machine according to claim 2, characterized in that: The flow channel (11) is T-shaped.
4. The cutting device of the wire cutting machine according to claim 2, characterized in that: A servo motor (12) is fixedly provided on one side of the surface of the housing (9), and an output shaft end of the servo motor (12) is transmission-connected to a rotating shaft where the ball valve core (10) is located.
5. The cutting device of the wire-cutting machine according to claim 1, characterized in that: A mounting plate (13) is fixedly provided on the outer surfaces of the upper wire guide (1) and the lower wire guide (2).
6. The cutting device of the wire-cutting machine according to claim 5, characterized in that: The outer surface of the mounting plate (13) is provided with a mounting hole (14).