Valve clamping device
By designing valve clamping devices with structures such as flexible rubber contact blocks and anti-slip teeth, the problem of unstable valve fixation in existing devices is solved, multi-angle fixation and diversity adaptation are achieved, and processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422719540.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The valve clamping device of the existing coal mine comprehensive hydraulic support structure control valve has limited bottom fixing effect during the fixing process, which is prone to sliding inclination, and is single, which affects processing efficiency and accuracy.
A valve clamping device is designed, including fixing components and bracket structures. It uses contact blocks made of flexible rubber material, anti-slip teeth, wedge plates and other structures, combined with the push head and adjustment plate driven by the electric cylinder, to achieve multi-angle fixation of the valve, prevent tilting, and can be detachably adapted to different models of valves.
It improves the fixing effect and processing accuracy of the valve, expands the scope of application of the clamping device, enhances the adaptability to different types of valves, and improves processing efficiency.
Smart Images

Figure CN223277853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve fixing, in particular to a valve clamping device. Background Art
[0002] Coal mine comprehensive mining hydraulic support structure control valves mainly include safety valves, hydraulically controlled one-way valves, operating valves and other types. These valves play a key role in the hydraulic support structure system to ensure the normal operation and safety of the hydraulic support structure. The coal mine comprehensive mining hydraulic support structure control valve is a complex system used to ensure the safe, stable and efficient operation of the hydraulic support structure. After the valve body casting is produced and formed, it is necessary to drill or tap the end opening. In order to ensure the stability of the valve during the processing, it is often necessary to place the valve on a clamping device to clamp and fix it, so as to improve the stability of the valve and the processing efficiency. The valve clamping device commonly used on the market for coal mine comprehensive mining hydraulic support structure control valves has limited fixing effect on the bottom of the valve during the fixing process. If it encounters a collision, it is very easy to slide and tilt slightly, affecting the processing efficiency. In addition, the clamping device can only be used to process and fix the coal mine comprehensive mining hydraulic support structure control valve. The fixed valve model is relatively single and its use is limited. Utility Model Content
[0003] The disclosed embodiment relates to a valve clamping device, which will be idle when the control valve of the coal mine comprehensive mining hydraulic support structure is not being processed. The device can dismantle the pressure plate structure, control the fixed installation of an ordinary valve, and make the bottom of both ends of the valve be embedded in the interior of the positioning groove for anti-slip fixation. At the same time, the pushing head is inserted into the top of the ordinary valve through the fixing ring structure, and the valve is pressed down vertically to fix it, so that the valve cannot rotate, thereby improving the fixing effect, increasing the diversity of use of the clamping device, and improving the utilization rate.
[0004] The first aspect of the present disclosure provides a valve clamping device, which specifically includes: a fixing assembly; a fixing hole is provided on the side of the fixing assembly, and a fixing bolt is inserted into the inside of the fixing hole; a bottom plate assembly is fixed to the top of the fixing assembly by welding the bottom piece and the fixing plate assembly; a contact block is embedded and installed in the middle position of the top end of the bottom plate assembly; the contact block made of flexible rubber can be deformed under pressure; two rows of evenly arranged anti-slip teeth are fixed on the top of the bottom plate assembly, and the anti-slip teeth of the pyramidal structure are on both sides of the contact block; a bracket structure; the bracket structure is fixed to the middle position of the top end of the fixing assembly by bolts, and a pushing head is installed on the bracket structure through an electric cylinder, and a pressure plate structure is fixed to the bottom end of the pushing head by bolts, and an adjustment plate structure that can move freely laterally is installed on the side of the pressure plate structure through a slide groove, and the adjustment plate structure with an H-shaped structure at the inner end contacts with the upper sides of the control valve of the coal mine comprehensive mining hydraulic support structure after moving downward.
[0005] In at least some embodiments, the top of the fixing assembly is fixed with two fixing plate assemblies by bolts, and the two fixing plate assemblies are welded and fixed to the two sides of the bottom of the two bottom pieces, and the fixing plate assembly is a T-shaped structure; a mounting groove is provided in the middle position of the top of the bottom piece, the middle position of the mounting groove is a V-shaped structure, and the two ends of the mounting groove are T-shaped structures, and the bottom plate assembly is a U-shaped structure, and a V-shaped groove is provided above the two sides of the top of the bottom plate assembly, and an inclined plate is fixed at an inner angle position of the bottom plate assembly; a contact plate assembly made of flexible rubber material is embedded in the interior of the mounting groove, and the bottom end of the contact plate assembly is a wedge-shaped structure, and a positioning groove is provided at the top of the contact plate assembly, and an anti-slip groove is provided in the middle position of the bottom of the arc-shaped positioning groove.
[0006] In at least some embodiments, an electric cylinder is fixed to the top of the bracket structure, and a telescopic end is provided at the bottom end of the electric cylinder. The bottom end of the telescopic end is connected to the pushing head, and controls the pushing head, the pressure plate structure and the adjustment plate structure to move up and down together; a fixed ring structure made of flexible rubber material is bonded and fixed to the outside of the pushing head, and the cross-section of the fixed ring structure of the circular ring structure is a triangular structure. The bottom of the pushing head contacts the top of the pressure plate structure, and a bottom groove for inserting a bolt is provided in the middle position of the bottom of the pressure plate structure; a T-shaped sliding groove is provided on both sides of the pressure plate structure, and a fixing bolt is fixed to the top of the adjustment plate structure. A nut is installed on the outside of the top of the fixing bolt through a thread, and the adjustment plate structure and the fixing bolt are inserted into the inside of the sliding groove and slide freely.
[0007] The utility model provides a valve clamping device, which has the following beneficial effects:
[0008] After the bracket structure controls the adjustment plate structure to move downward, the adjustment plate structure contacts both sides of the valve body, pressing the valve body to move downward and fix it, and the bottom of the valve body contacts the contact block. The contact block is deformed under pressure, so that the bottom of the valve body is in anti-slip contact with the anti-slip teeth, wedge plate and both sides of the upper part of the bottom plate assembly, which is convenient for processing the valve body. If there is an operation error and the bottom of the valve body is collided, the bottom of the valve body will not tilt, which will not cause the valve body to be dislocated, affecting the processing efficiency and accuracy.
[0009] When the control valve of the hydraulic support structure of coal mine comprehensive mining is not being processed, the clamping device will be idle. This device can disassemble the pressure plate structure and control the fixed installation of the ordinary valve, so that the bottom of both ends of the valve are embedded in the internal anti-slip fixation of the positioning groove. At the same time, the push head is inserted into the top of the ordinary valve through the fixed ring structure, and the valve is pressed down vertically to fix it, so that the valve cannot rotate, thereby improving the fixing effect, increasing the diversity of the use of the clamping device, and improving the utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.
[0011] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0012] In the attached figure:
[0013] Figure 1 Shows a schematic diagram of the three-dimensional structure of the present application;
[0014] Figure 2 Shows a schematic diagram of the exploded three-dimensional structure of the present application;
[0015] Figure 3 Shows a schematic diagram of the exploded bottom-up structure of the present application;
[0016] Figure 4 Shows an exploded perspective view and a partially enlarged structural diagram of the fixing assembly of the present application;
[0017] Figure 5 Shows a schematic diagram of the exploded three-dimensional structure of the bracket structure of the present application;
[0018] Figure 6 The figure shows a schematic diagram of the exploded bottom view of the bracket structure of the present application;
[0019] Reference Signs List
[0020] 1. Fixing assembly; 101. Bottom piece; 102. Fixing plate assembly; 103. Mounting slot; 104. Contact plate assembly; 105. Positioning slot; 106. Bottom plate assembly; 107. Contact block; 108. Anti-slip teeth;
[0021] 2. Bracket structure; 201. Electric cylinder; 202. Push head; 203. Fixed ring structure; 204. Pressure plate structure; 205. Bottom groove; 206. Slide groove; 207. Adjustment plate structure; 208. Fixing bolt. DETAILED DESCRIPTION
[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figures 1 to 6 :
[0024] The utility model proposes a valve clamping device, comprising: a fixing component 1; a fixing hole is provided on the side of the fixing component 1, and a fixing bolt is inserted into the inside of the fixing hole to limit and fix the fixing component 1, and a bottom plate component 106 is welded and fixed to the top of the fixing component 1 through a bottom piece 101 and a fixing plate component 102, and a contact block 107 is embedded and installed in the middle position of the top of the bottom plate component 106. The contact block 107 made of flexible rubber material can be deformed under pressure and is used to make anti-slip contact with the bottom of the valve, thereby improving the fixing effect of the bottom of the coal mine comprehensive mining hydraulic support structure control valve, and the top of the bottom plate component 106 is fixed with two rows of evenly arranged anti-slip teeth 108, and the anti-slip teeth 108 of the pyramidal structure are located on both sides of the contact block 107, which are used to make anti-slip contact and fix with the bottom of the coal mine comprehensive mining hydraulic support structure control valve, so that the coal mine comprehensive mining When the bottom of the hydraulic support structure control valve encounters a collision, it will not tilt, which improves the fixing effect and processing accuracy; support structure 2; support structure 2 is fixed to the middle position of the top of the fixing component 1 by bolts, and the support structure 2 is installed with a push head 202 through an electric cylinder 201. The bottom end of the push head 202 is fixed with a pressure plate structure 204 by bolts. The pressure plate structure 204 can be removed by bolts, so that the push head 202 can be directly inserted into the internal fixation of an ordinary valve, so that this device can improve the diversity of valve fixation. The side of the pressure plate structure 204 is installed with a freely movable horizontal adjustment plate structure 207 through a slide groove 206. After the adjustment plate structure 207 with an H-shaped structure at the inner end moves downward, it contacts the upper sides of the coal mine comprehensive mining hydraulic support structure control valve to fix the coal mine comprehensive mining hydraulic support structure control valve.
[0025] In the embodiment of the present disclosure, Figure 3 and Figure 4 As shown, the top of the fixing assembly 1 is fixed with two fixing plate assemblies 102 by bolts, which drives the bottom piece 101 to be limited and fixed. The two fixing plate assemblies 102 are welded and fixed to the bottom sides of the two bottom pieces 101. The fixing plate assembly 102 is a T-shaped structure; a mounting groove 103 is provided at the middle position of the top of the bottom piece 101. The middle position of the mounting groove 103 is a V-shaped structure. The two ends of the mounting groove 103 are T-shaped structures for embedding the contact plate assembly 104 for fixed use. The bottom plate assembly 106 is a U-shaped structure. A V-shaped groove is provided on both sides above the top of the bottom plate assembly 106. An inclined plate is fixed at the inner angle position of the bottom plate assembly 106 to improve the anti-slip fixing effect; a contact plate assembly 104 made of flexible rubber is embedded in the interior of the mounting groove 103. The bottom end of the contact plate assembly 104 is a wedge-shaped structure for anti-slip contact and fixation with an ordinary valve. A positioning groove 105 is provided at the top of the contact plate assembly 104. The bottom middle position of the arc-shaped positioning groove 105 is provided with an anti-slip groove to improve the anti-slip fixing effect.
[0026] In the embodiment of the present disclosure, Figure 5 and Figure 6 As shown, an electric cylinder 201 is fixed to the top of the bracket structure 2, and a telescopic end is provided at the bottom end of the electric cylinder 201. The bottom end of the telescopic end is connected to the push head 202, and controls the push head 202, the pressure plate structure 204 and the adjustment plate structure 207 to move up and down together, thereby generating a force to press down and fix the valve, thereby improving the clamping and fixing effect of the valve; a fixed ring structure 203 made of flexible rubber material is bonded and fixed to the outside of the push head 202. The cross section of the fixed ring structure 203 of the circular ring structure is a triangular structure, which is used to contact and fix with the top of the ordinary valve in an anti-slip manner. The bottom of the push head 202 is in contact with the top of the pressure plate structure 204. A bottom groove 205 for inserting bolts is provided in the middle of the bottom of the pressure plate structure 204, so that the pressure plate structure 204 is fixedly connected to the push head 202 for use; a T-shaped slide groove 206 is provided on both sides of the pressure plate structure 204, and a fixing bolt 208 is fixed to the top of the adjusting plate structure 207, and a nut is installed on the outside of the top of the fixing bolt 208 through a thread. The adjusting plate structure 207 and the fixing bolt 208 are inserted into the inside of the slide groove 206 and slide freely, so that the adjusting plate structure 207 can freely adjust its position, which is convenient for clamping and fixing the control valves of the coal mine comprehensive mining hydraulic support structure of different widths.
[0027] The working principle of this embodiment: when it is necessary to process the control valve of the coal mine comprehensive mining hydraulic support structure, first control the fixed component 1 to limit and fix it, and at the same time control the pressure plate structure 204 to be fixedly connected to the bottom of the push head 202, drive the adjustment plate structure 207 to be fixed together, control the adjustment plate structure 207 to slide horizontally, so that the positions of the two adjustment plate structures 207 correspond to the upper positions on both sides of the coal mine comprehensive mining hydraulic support structure control valve, control the nut to tighten, limit and fix the fixing bolts 208 and the adjustment plate structure 207, and then control the coal mine comprehensive mining hydraulic support structure control valve to be placed above the bottom plate component 106, control the electric cylinder 201 to operate, so that the pressure plate structure 204 drives the adjustment plate structure 207 to move downward together, so that the bottom of the adjustment plate structure 207 is aligned with the coal mine comprehensive mining liquid The two sides of the pressure support structure control valve are in contact, so that the coal mine comprehensive mining hydraulic support structure control valve is pressed and fixed, and the bottom of the coal mine comprehensive mining hydraulic support structure control valve is anti-slip and fixed with the contact block 107, wedge plate and anti-slip teeth 108, so that after the bottom of the coal mine comprehensive mining hydraulic support structure control valve encounters a collision, the coal mine comprehensive mining hydraulic support structure control valve will not tilt, thereby improving the fixing effect. If it is necessary to fix an ordinary valve, the pressure plate structure 204 can be controlled to be disassembled, and the installation of different valve bodies can be controlled so that the two ends of the valve body are embedded in the inside of the positioning groove 105, and then the electric cylinder 201 is controlled to operate so that the push head 202 is inserted into the top of the valve body to improve the fixing effect, so that this device can fix both the coal mine comprehensive mining hydraulic support structure control valve and the ordinary valve.
[0028] In this article, there are several points to note:
[0029] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.
[0030] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.
[0031] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.
Claims
1. A valve clamping device comprising: A fixing assembly (1); a fixing hole is provided on the side of the fixing assembly (1), and a fixing bolt is inserted into the fixing hole. The fixing assembly (1) is characterized in that a bottom plate assembly (106) is fixed to the top of the fixing assembly (1) by welding the bottom piece (101) and the fixing plate assembly (102), a contact block (107) is embedded and installed in the middle position of the top of the bottom plate assembly (106), and the contact block (107) made of flexible rubber material can be deformed under pressure. Two rows of evenly arranged anti-slip teeth (108) are fixed to the top of the bottom plate assembly (106), and the anti-slip teeth (108) with a pyramidal structure are in contact with each other. The support structure (2) is fixed to the middle position of the top of the fixed component (1) by bolts, and the support structure (2) is installed with a push head (202) through an electric cylinder (201), and the bottom end of the push head (202) is fixed with a pressure plate structure (204) by bolts, and the side of the pressure plate structure (204) is installed with an adjustment plate structure (207) that can move freely laterally through a slide groove (206), and after the adjustment plate structure (207) with an H-shaped structure at the inner end moves downward, it contacts the upper sides of the control valve of the coal mine fully-mechanized mining hydraulic support structure.
2. A valve clamping device according to claim 1, characterized in that: The top of the fixing assembly (1) is fixed with two fixing plate assemblies (102) by bolts. The two fixing plate assemblies (102) are welded and fixed to the bottom sides of the two bottom pieces (101). The fixing plate assemblies (102) are T-shaped structures.
3. A valve clamping device according to claim 2, characterized in that: A mounting groove (103) is provided at the middle position of the top end of the bottom member (101), the middle position of the mounting groove (103) is a V-shaped structure, and both ends of the mounting groove (103) are T-shaped structures. The bottom plate assembly (106) is a U-shaped structure, and a V-shaped groove is provided above both sides of the top end of the bottom plate assembly (106). An inclined plate arranged in an inclined manner is fixed at the inner angle position of the bottom plate assembly (106).
4. A valve clamping device according to claim 3, characterized in that: A contact plate assembly (104) made of flexible rubber is embedded in the installation groove (103). The bottom end of the contact plate assembly (104) is a wedge-shaped structure. A positioning groove (105) is provided at the top end of the contact plate assembly (104). An anti-slip groove is provided at the middle position of the bottom of the arc-shaped positioning groove (105).
5. A valve clamping device according to claim 4, characterized in that: An electric cylinder (201) is fixed to the top of the support structure (2), and a telescopic end is provided at the bottom of the electric cylinder (201). The bottom of the telescopic end is connected to the push head (202) and controls the push head (202), the pressure plate structure (204) and the adjustment plate structure (207) to move up and down together.
6. A valve clamping device according to claim 5, characterized in that: A fixed ring structure (203) made of flexible rubber material is bonded and fixed to the outside of the pushing head (202); the cross section of the fixed ring structure (203) having a circular ring structure is a triangular structure; the bottom of the pushing head (202) contacts the top of the pressure plate structure (204); and a bottom groove (205) for inserting a bolt is provided in the middle of the bottom of the pressure plate structure (204).
7. A valve clamping device according to claim 6, characterized in that: A T-shaped sliding groove (206) is provided on both sides of the pressure plate structure (204), and a fixing bolt (208) is fixed to the top of the adjustment plate structure (207). A nut is installed on the outside of the top of the fixing bolt (208) through a thread. The adjustment plate structure (207) and the fixing bolt (208) are inserted into the interior of the sliding groove (206) and slide freely.