Composite forming device for anti-radiation composite fabric

By controlling the amount of glue and flow diversion design, the problem of excessive glue in the production of radiation-proof fabrics is solved, efficient use of glue and soft feel of the fabric are achieved, glue leakage is avoided, and production efficiency and product quality are improved.

CN223278712UActive Publication Date: 2025-08-29ZHEJIANG CHANGLONG TEXTILE CO LTD
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Patent Information

Application Number
CN202422611391.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-29
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The amount of glue applied to existing radiation-proof fabrics is too high during the production process, resulting in the problem of hard feel of the finished product, low edge glue leakage, and high glue utilization rate and high cost.

Method used

A composite molding device for radiation-proof composite fabric is adopted. By setting up a glue-up roller, a load-bearing roller and a pressure control mechanism, the amount of glue is controlled to make the glue evenly distributed in a dot-like shape, and the flow-dripping glue is used to guide the dripping glue to avoid overflow.

Benefits of technology

Effectively reduce glue consumption, improve the feel of the fabric, avoid edge glue leakage, keep the equipment clean, and improve bonding strength and glue quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a composite forming device for anti-radiation composite fabric. The device comprises a first leading-in roller, a gluing roller, a bearing roller, a second leading-in roller and a pressing roller set, the gluing roller comprises a mandrel and a hollow roller, a plurality of rib plates and shaft sleeves are arranged in the hollow roller, flow guide openings are formed in the rib plates, a sealing plate is sealed at one end of the hollow roller, an annular baffle is arranged at the other end of the hollow roller, and an annular opening is formed between the annular baffle and the shaft sleeves; a glue supplementing spray head extending into the annular opening is fixed at one end of the gluing roller; a plurality of pressure control mechanisms are densely distributed on the hollow roller, and each pressure control mechanism comprises an elastic piece, a plug, a touch head and a glue overflowing opening. According to the gluing device, the glue outlet amount of the gluing roller can be effectively controlled, and glue is uniformly distributed on fabric in a point shape, so that the consumption of the glue can be effectively reduced, the hand feeling of the fabric can be obviously improved, and the bonding strength of the fabric cannot be obviously reduced.
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Description

Technical Field

[0001] The utility model relates to a fabric composite device, in particular to a composite molding device for radiation-proof composite fabrics. Background Art

[0002] In some special locations, high levels of radiation are generated, such as near high-power communications equipment, CT / MRI equipment, and certain specialized military environments. Prolonged exposure to high-intensity, high-dose radiation can cause irreversible damage to the human body. To protect the health and safety of workers in these settings, radiation-resistant clothing has been developed. These garments are made of radiation-resistant fabrics. This fabric significantly reduces the amount of electromagnetic radiation passing through, ensuring wearer safety at work.

[0003] Existing radiation-proof fabrics primarily rely on metal shielding to achieve their radiation protection. Specifically, these fabrics utilize a variety of materials and processes to achieve this shielding effect, including metal fiber blends, metal micromesh structures, and metal coating technologies. Compared to the first two processes, metal-coated fabrics offer better protection, but they also offer lower breathability and are difficult to clean and maintain. Therefore, the first two methods, particularly metal fiber blends, are more commonly used in practice.

[0004] However, because the surface feel of these fabrics is less comfortable than that of ordinary fabrics, a fabric lamination process is often used to bond ordinary fabrics with metal fiber blends to increase wearing comfort. Existing adhesive lamination equipment generally applies too much glue, which not only makes the finished composite fabric feel harder, but also easily causes glue to bleed through the edges of the fabric during production, resulting in low glue utilization and increased glue costs. Summary of the Invention

[0005] The utility model provides a composite molding device for radiation-proof composite fabrics, which solves the problem in the prior art that the amount of glue applied is generally too much.

[0006] The above technical problems of the present invention are mainly solved by the following technical solutions: a composite molding device for radiation-proof composite fabrics, comprising a first introduction roller, a glue roller, a bearing roller, a second introduction roller and a pressing roller group, wherein the bearing roller is located below the glue roller and abuts against each other, and the bearing roller and the glue roller rotate synchronously in opposite directions, and the glue roller comprises a core shaft and a hollow roller coaxially fixed relative to the core shaft, and a plurality of ribs and sleeves are provided inside the hollow roller, the ribs are connected and fixed between the sleeves and the hollow roller, and the sleeves are fixedly sleeved on the core shaft, and a guide port is provided on the ribs and close to the side of the hollow roller, one end of the hollow roller is sealed with a sealing plate, and the other end is provided with an annular baffle, and the annular baffle An annular opening is formed between the sleeve and the upper glue roller, and a glue replenishing nozzle extending into the annular opening is fixed to one end of the upper glue roller, and the glue replenishing nozzle can replenish glue into the hollow drum; a number of pressure control mechanisms are densely distributed on the hollow drum, and the pressure control mechanism includes an elastic member, a plug, a touch head and a glue overflow port, and the glue overflow port is provided on the hollow drum and passes through inside and outside, and the pressure control mechanism is located as a whole inside the hollow drum, one end of the elastic member is fixed to the inner wall of the hollow drum, and the other end is connected and fixed to the plug, and the touch head is fixed to the plug, and the elastic member can push the plug to abut against the inner end of the glue overflow port, and the touch head passes through the glue overflow port and protrudes from the outer end portion of the glue overflow port.

[0007] The first inlet roller is used to introduce the first fabric, and the second inlet roller is used to introduce the second fabric. The first fabric also flows through the upper glue roller and the supporting roller. The pressure control mechanism on the upper glue roller has the function of controlling the glue discharge. When the touch head contacts the fabric, the touch head will drive the plug to retract inward as a whole. At this time, the overflow port loses its blockage, and the glue in the hollow drum flows out of the overflow port under the action of gravity, forming glue dots on the fabric. Then, when the touch head turns away from the fabric, the plug re-seals the overflow port under the action of the elastic member to prevent further glue discharge from the overflow port. At the same time, the inner cavity of the hollow drum is connected to the guide port, so that the glue inside the rotating hollow drum will continue to flow under the action of gravity and remain in the bottom area during rotation. The function of the annular baffle is to block the glue and prevent it from overflowing. The glue replenishing nozzle is used to replenish the glue.

[0008] The utility model utilizes the above-mentioned technical solution to effectively control the amount of glue delivered by the glue roller, distributing the glue evenly on the fabric in a dotted pattern. The glue is then pressed together by the pressing rollers, bonding the two fabrics together. This method of gluing not only effectively reduces glue consumption but also significantly improves the fabric's feel. Glue is virtually eliminated from the edges of the composite fabrics, helping to keep the equipment clean and preventing a significant decrease in the bonding strength of the fabrics.

[0009] Furthermore, a guide tile is fixed to one end of the upper glue roller near the annular opening. The guide tile is composed of a fixed plate, an oblique baffle, a guide plate, and an inner baffle. The guide plate and the inner baffle are located on the inner side of the annular baffle, and the cross-section of the guide plate is an inverted arc. During the rotation process, the annular baffle located on the upper side is likely to produce glue dripping downwards. This glue will drip onto the core shaft or the annular baffle below, which will easily cause glue to flow out. This not only causes glue waste, but also contaminates the machine body and even the fabric. To this end, the utility model sets a guide tile to guide the flow of dripping glue, causing it to drip from the open space on both sides of the core shaft, avoiding the core shaft and the annular baffle below.

[0010] Therefore, compared with the prior art, the present invention has the following characteristics: 1. The present invention can effectively control the amount of glue output by the glue roller, and the glue is evenly distributed on the fabric in a dotted shape, which not only effectively reduces the consumption of glue, but also significantly improves the feel of the fabric. There is almost no glue output at the composite edges of the fabric, which is beneficial to keeping the equipment clean, and the bonding strength of the fabric will not be significantly reduced; 2. The present invention guides the flow of dripping glue by setting guide tiles, so that it drips from the open space on both sides of the core shaft, avoiding the core shaft and the annular baffle below, to prevent the glue from flowing out or contaminating the machine body. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Attachment Figure 1 It is a structural schematic diagram of the utility model;

[0012] Attachment Figure 2 It is attached Figure 1 A magnified view of part A;

[0013] Attachment Figure 3 It is an axial cross-sectional view of the rubber roller;

[0014] Attachment Figure 4 It is attached Figure 3 A magnified view of part B;

[0015] Attachment Figure 5 It is a structural diagram of the guide shoe. DETAILED DESCRIPTION

[0016] The technical solution of the present invention will be further specifically described below with reference to embodiments and in conjunction with the accompanying drawings.

[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0018] Example 1: See Figure 1 、 Figure 2 and Figure 3 , a composite molding device for radiation-proof composite fabrics, including a first introduction roller 10, a glue roller 100, a carrying roller 20, two second introduction rollers 30 and three to five groups of pressing rollers 40, the carrying rollers are located below the glue roller and abut against each other, the carrying rollers and the glue rollers rotate synchronously in opposite directions, the glue roller includes a core shaft 110 and a hollow roller 120 fixed coaxially relative to the core shaft, 6 to 8 ribs 130 and two sleeves 140 are provided inside the hollow roller, the ribs are connected and fixed between the sleeves and the hollow roller, the sleeves are fixedly sleeved on the core shaft, a guide port 131 is provided on the ribs and close to the side of the hollow roller, one end of the hollow roller is sealed with a sealing plate 150, and the other end is provided with an annular baffle 160, an annular opening 170 is formed between the annular baffle and the sleeve, and one end of the glue roller is fixed with a The glue replenishing nozzle 180 in the annular opening can replenish glue into the hollow drum, and the glue replenishing nozzle is connected to the glue pumping device; the hollow drum is densely covered with a number of pressure control mechanisms 190, the pressure control mechanism includes an elastic member 191, a plug 192, a touch head 193 and a glue overflow port 194, the glue overflow port is provided on the hollow drum and is connected inside and outside, the pressure control mechanism is located inside the hollow drum as a whole, one end of the elastic member is fixed on the inner wall of the hollow drum, and the other end is connected and fixed to the plug, the touch head is fixed on the plug, the elastic member can push the plug to abut against the inner end of the glue overflow port, the touch head passes through the glue overflow port and protrudes from the outer end part of the glue overflow port, a truncated cone-shaped rubber plug 195 is provided on the plug, and the inner end contour of the glue overflow port is adapted to the rubber plug; the outer diameter of the touch head is smaller than the inner diameter of the glue overflow port.

[0019] The first inlet roller is used to introduce the first fabric, and the second inlet roller is used to introduce the second fabric. The first fabric also flows through the upper glue roller and the supporting roller. The pressure control mechanism on the upper glue roller has the function of controlling the glue discharge. When the touch head contacts the fabric, the touch head will drive the plug to retract inward as a whole. At this time, the overflow port loses its blockage, and the glue in the hollow drum flows out of the overflow port under the action of gravity, forming glue dots on the fabric. Then, when the touch head turns away from the fabric, the plug re-seals the overflow port under the action of the elastic member to prevent further glue discharge from the overflow port. At the same time, the inner cavity of the hollow drum is connected to the guide port, so that the glue inside the rotating hollow drum will continue to flow under the action of gravity and remain in the bottom area during rotation. The function of the annular baffle is to block the glue and prevent it from overflowing. The glue replenishing nozzle is used to replenish the glue.

[0020] This embodiment utilizes the above-mentioned technical solution to effectively control the amount of glue dispensed by the glue roller, distributing the glue evenly across the fabric in a dotted pattern. The glue is then pressed together by the laminating rollers, bonding the two fabrics together. This gluing method not only effectively reduces glue consumption but also significantly improves the fabric's feel. Glue leakage is virtually eliminated from the edges of the composite fabrics, keeping the equipment clean and preventing a significant decrease in the bonding strength of the fabrics.

[0021] See Figure 4 and Figure 5 A guide tile 50 is fixed to one end of the upper glue roller near the annular opening. The guide tile is composed of a fixed plate 51, an oblique baffle 52, a guide plate 53, and an inner baffle 54. The guide plate and the inner baffle are located on the inner side of the annular baffle, and the cross-section of the guide plate is an inverted arc. During the rotation process, the annular baffle on the upper side is likely to produce glue dripping downwards. This glue will drip onto the core shaft or the annular baffle below, which will easily cause glue to flow out. This not only causes glue waste, but also contaminates the machine body and even the fabric. To this end, this embodiment sets a guide tile to guide the flow of dripping glue, so that it drips from the open space on both sides of the core shaft, avoiding the core shaft and the annular baffle below.

[0022] The pressure control mechanism is distributed in a matrix, the diameter of the glue overflow port is between 3 and 6 mm, the length of the contact head protruding from the outer end of the glue overflow port is between 1 and 3 mm; the distance between adjacent glue overflow ports is between 15 and 30 mm.

[0023] See Figure 4 A rubber retaining ring 141 is also provided on the shaft sleeve located on one side of the annular baffle. The glue will flow onto the shaft sleeve through the ribs and overflow to the outside. The rubber retaining ring can avoid this situation.

[0024] It is obvious to those skilled in the art that the present invention can be modified in many ways, and such modifications are not considered to depart from the scope of the present invention. All such modifications obvious to those skilled in the art are intended to be included within the scope of the present claims.

Claims

1. A composite molding device for radiation-proof composite fabrics, comprising a first introduction roller, a glue roller, a carrier roller, a second introduction roller, and a pressing roller group, characterized in that: The carrying roller is located below the upper rubber roller and abuts against each other. The upper rubber roller includes a core shaft and a hollow roller fixed coaxially relative to the core shaft. A plurality of ribs and sleeves are provided inside the hollow roller. The ribs are connected and fixed between the sleeve and the hollow roller. The sleeve is fixedly sleeved on the core shaft. A guide port is provided on the rib and close to the side of the hollow roller. One end of the hollow roller is sealed with a sealing plate and the other end is provided with an annular baffle. An annular opening is formed between the annular baffle and the sleeve. One end of the upper rubber roller is fixed with a plate extending into the annular opening. The glue filling nozzle inside; the hollow drum is densely covered with a number of pressure control mechanisms, which include an elastic member, a plug, a touch head and a glue overflow port. The glue overflow port is provided on the hollow drum and is passed through inside and outside. The pressure control mechanism is located inside the hollow drum as a whole. One end of the elastic member is fixed to the inner wall of the hollow drum, and the other end is connected and fixed to the plug. The touch head is fixed to the plug. The elastic member can push the plug to abut against the inner end of the glue overflow port. The touch head passes through the glue overflow port and protrudes from the outer end portion of the glue overflow port.

2. The composite molding device for radiation-proof composite fabric according to claim 1, characterized in that: A guide shoe is also fixed to one end of the upper glue roller close to the annular opening. The guide shoe is composed of a fixed plate, an oblique baffle, a guide plate and an inner baffle. The guide plate and the inner baffle are located on the inner side of the annular baffle. The cross section of the guide plate is an inverted arc.

3. The composite molding device for radiation-proof composite fabric according to claim 1, characterized in that: The plug is provided with a truncated cone-shaped rubber plug, and the inner end contour of the glue overflow port is adapted to the rubber plug; the outer diameter of the touch head is smaller than the inner diameter of the glue overflow port.

4. The composite molding device for radiation-proof composite fabric according to claim 3, characterized in that: The diameter of the glue overflow port is between 3 and 6 mm, the protrusion length of the contact head from the outer end of the glue overflow port is between 1 and 3 mm, and the distance between adjacent glue overflow ports is between 15 and 30 mm.