Limestone dry powder sampling device
By designing a limestone dry powder sampling device, using dry powder interception and filtration mechanism, the problem of dust pollution is solved and a safe and efficient sampling operation is achieved.
Patent Information
- Application Number
- CN202421791015.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-26
AI Technical Summary
There is dust pollution and harm to the environment and personnel's health during the sampling process of existing limestone dry powder. The existing sampling method leads to splashing of limestone dry powder.
A limestone dry powder sampling device is designed, using a dry powder intercepting mechanism and a dry powder filtering mechanism. The intercept and filtration of dry powder are achieved by flipping the ring frame and cylinder drive assembly. Combined with the optimized structure of the sampling tank, the dry powder is prevented from entering the exhaust pipe, and filtering and exhausting is used to filter and exhaust the gas by using a filtered water tank.
It effectively avoids the occurrence of dust during the sampling process, ensures the convenience and safety of sampling operations, and reduces environmental pollution and health risks.
Smart Images

Figure CN223283952U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sampling device, in particular to a limestone dry powder sampling device. Background Art
[0002] Currently, limestone powder is typically delivered via sealed dump trucks and pumped into limestone silos for storage. This requires sampling and testing of each truckload. The existing sampling method involves connecting a sampling tube to the conveying pipeline connecting the tanker to the limestone silo and installing a manual valve on the sampling tube. Multiple sampling is required per tanker, and for each sampling, the sampler opens the manual valve, allowing the dry limestone powder to be discharged from the sampling tube. Because the conveying pipeline is pressurized, opening the sampling tube can cause splashing of dry limestone powder, polluting the environment and affecting the health of the samplers.
[0003] Based on the above technical problems, the inventor was inspired by the flap gate structure to improve the sampling method and proposed a limestone dry powder sampling device, which can effectively reduce the dust problem during sampling. Utility Model Content
[0004] The utility model aims to solve the deficiencies of the prior art and provides a limestone dry powder sampling device.
[0005] The utility model is realized through the following technical scheme, which provides a limestone dry powder sampling device, including a dry powder conveying tank truck and a dry powder silo, the dry powder conveying tank truck and the dry powder silo are connected by a dry powder conveying pipe, a sampling tube is connected to the dry powder conveying pipe, the other end of the sampling tube is communicated with the sampling tank body, and a feed valve is installed on the sampling tube; the bottom of the sampling tank body is connected to a discharge pipe, and a discharge valve is installed on the discharge pipe; an exhaust pipe is connected to the side wall of the sampling tank body, and the end of the exhaust pipe is connected to a dry powder filtering mechanism; a dry powder intercepting mechanism is provided in the sampling tank body, which is used to intercept and prevent dry powder from entering the exhaust pipe and can flip the dry powder to fall into the discharge pipe.
[0006] Preferably, the dry powder interception mechanism includes a circular frame adapted to the cross-sectional size of the sampling tank body, the filter screen is installed on the circular frame, and the circular frame is rotatably connected to the inner wall of the sampling tank body through a rotating shaft, wherein the rotating shaft on one side passes through the sampling tank body and is connected to the drive assembly.
[0007] Preferably, the drive assembly includes a cylinder and a rack, wherein the cylinder body is fixed to the outer wall of the sampling tank body, the rack is fixed to the piston rod of the cylinder, and a gear meshing with the rack is mounted on the rotating shaft. The cylinder provides power to achieve the displacement of the rack, and the lifting and lowering of the rack can drive the annular frame to flip, thereby achieving unloading.
[0008] Preferably, the dry powder filtration mechanism includes a filtered water tank, with the end of an exhaust pipe extending into the filtered water tank and positioned below the water surface; an exhaust port is provided on the top surface of the filtered water tank, and a sewage outlet is provided on the bottom surface of the filtered water tank. The exhaust pipe serves to relieve exhaust and pressure, and a small amount of dry limestone powder carried by the exhaust pipe remains in the filtered water tank, while clean air is discharged through the exhaust port.
[0009] Preferably, a valve switch is installed on the sewage outlet.
[0010] Preferably, the connection position between the exhaust pipe and the sampling tank body is located below the circular frame.
[0011] Preferably, in order to facilitate the collection of limestone dry powder into the discharge pipe, the upper end of the discharge pipe is connected to the collecting bucket, and the upper end of the collecting bucket is connected to the sampling tank.
[0012] The beneficial effects of the utility model are:
[0013] This application uses a dry powder interception mechanism and a dry powder filtering mechanism in conjunction with the structural optimization design of the sampling tank, so that the generation of dust can be effectively avoided during the sampling process, and sampling is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the connection between the dry powder delivery tank truck and the dry powder silo of the utility model;
[0015] Figure 2 This is a schematic diagram of the sampling tank structure of the utility model;
[0016] As shown in the figure:
[0017] 1. Dry powder silo, 2. Dry powder delivery tank truck, 3. Sampling tank, 4. Dry powder delivery pipeline, 5. Sampling tube, 6. Feed valve, 7. Ring frame, 8. Filter, 9. Rack, 10. Gear, 11. Cylinder, 12. Collecting bucket, 13. Discharge valve, 14. Discharge pipe, 15. Exhaust pipe, 16. Filter water tank, 17. Exhaust port, 18. Sewage outlet. DETAILED DESCRIPTION
[0018] In order to clearly illustrate the technical features of this solution, this solution is described below through specific implementation methods.
[0019] like Figure 1 、 2As shown, the present invention includes a dry powder delivery tanker 2 and a dry powder silo 1. The dry powder delivery tanker 2 and the dry powder silo 1 are connected by a dry powder delivery pipe 4. A sampling pipe 5 is connected to the dry powder delivery pipe 4. The other end of the sampling pipe 5 is connected to the sampling tank body 3. A feed valve 6 is installed on the sampling pipe 5. The bottom of the sampling tank body 3 is connected to a discharge pipe 14, and a discharge valve 13 is installed on the discharge pipe 14. An exhaust pipe 15 is connected to the side wall of the sampling tank body 3, and the end of the exhaust pipe 15 is connected to a dry powder filtering mechanism. A dry powder interception mechanism is provided in the sampling tank body 3 to prevent dry powder from entering the exhaust pipe 15 and can be flipped to allow the dry powder to fall into the discharge pipe 14.
[0020] The dry powder interception mechanism includes a circular frame 7 adapted to the cross-sectional size of the sampling tank body 3, and a filter screen 8 is installed on the circular frame 7. The circular frame 7 is rotatably connected to the inner wall of the sampling tank body 3 through a rotating shaft, and the rotating shaft on one side passes through the sampling tank body 3 and is connected to the drive assembly.
[0021] In this embodiment, the drive assembly includes a cylinder 11 and a rack 9. The cylinder body of the cylinder 11 is fixed to the outer wall of the sampling tank 3, and the rack 9 is fixed to the piston rod of the cylinder 11. A gear 10 is mounted on the rotating shaft and meshes with the rack 9. The cylinder 11 provides power to move the rack 9. When the rack 9 is raised or lowered, it drives the annular frame 7 to flip, thereby achieving unloading.
[0022] In this embodiment, the dry powder filtration mechanism includes a filtered water tank 16. The end of an exhaust pipe 15 extends into the filtered water tank 16 and is located below the water surface. An exhaust port 17 is provided on the top surface of the filtered water tank 16, and a sewage outlet 18 is provided on the bottom surface of the filtered water tank 16. Exhaust pipe 15 serves to relieve exhaust and pressure. A small amount of dry limestone powder carried by exhaust pipe 15 remains in the filtered water tank 16, while clean air is discharged through exhaust port 17. Furthermore, a valve is installed on sewage outlet 18.
[0023] In this embodiment, the connection position between the exhaust pipe 15 and the sampling tank body 3 is located below the circular frame 7 .
[0024] In this embodiment, in order to facilitate the collection of dry limestone powder into the discharge pipe 14 , the upper end of the discharge pipe 14 is connected to the collecting hopper 12 , and the upper end of the collecting hopper 12 is connected to the sampling tank 3 .
[0025] During sampling, the feed valve 6 is opened and the discharge valve 13 is closed. Air carrying dry limestone powder enters the sampling tank 3 through the sampling tube 5. The filter 8 intercepts the dry limestone powder, preventing it from entering the exhaust pipe 15 in large quantities. The filtered air is then discharged through the exhaust pipe 15. After multiple samplings, the feed valve 6 is closed and the discharge valve 13 is opened. A certain amount of dry limestone powder is collected on the filter 8. The drive assembly then rotates the annular frame 7, causing the dry powder to fall into the discharge pipe 14, completing the sampling operation.
[0026] The present application utilizes the dry powder intercepting mechanism and the dry powder filtering mechanism in conjunction with the structural optimization design of the sampling tank 3, thereby effectively avoiding the generation of dust during the sampling process and facilitating sampling.
[0027] Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved through or by adopting existing technologies, and will not be repeated here. The above embodiments and drawings are only used to illustrate the technical solution of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not depart from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.
Claims
1. Limestone dry powder sampling device, characterized by: It includes a dry powder delivery tank truck and a dry powder silo, which are connected by a dry powder delivery pipe, a sampling tube is connected to the dry powder delivery pipe, the other end of the sampling tube is connected to the sampling tank body, and a feed valve is installed on the sampling tube; the bottom of the sampling tank body is connected to a discharge pipe, and a discharge valve is installed on the discharge pipe; an exhaust pipe is connected to the side wall of the sampling tank body, and the end of the exhaust pipe is connected to a dry powder filtering mechanism; a dry powder intercepting mechanism is provided in the sampling tank body, which is used to intercept and prevent dry powder from entering the exhaust pipe and can be flipped to make the dry powder fall into the discharge pipe; the upper end of the discharge pipe is connected to the collecting bucket, and the upper end of the collecting bucket is connected to the sampling tank body.
2. The limestone dry powder sampling device according to claim 1, characterized in that: The dry powder interception mechanism includes a circular frame adapted to the cross-sectional size of the sampling tank body, the filter screen is installed on the circular frame, and the circular frame is rotatably connected to the inner wall of the sampling tank body through a rotating shaft, wherein the rotating shaft on one side passes through the sampling tank body and is connected to the drive assembly.
3. The limestone dry powder sampling device according to claim 2, characterized in that: The driving assembly includes a cylinder and a rack. The cylinder body of the cylinder is fixed to the outer wall of the sampling tank body, the rack is fixed to the piston rod of the cylinder, and a gear meshing with the rack is installed on the rotating shaft.
4. The limestone dry powder sampling device according to claim 1, characterized in that: The dry powder filtering mechanism includes a filtering water tank, the end of the exhaust pipe extends into the filtering water tank and is located below the water surface; an exhaust port is provided on the top surface of the filtering water tank, and a sewage outlet is provided on the bottom surface of the filtering water tank.
5. The limestone dry powder sampling device according to claim 4, characterized in that: Install a valve switch on the sewage outlet.
6. The limestone dry powder sampling device according to claim 2, characterized in that: The connection position between the exhaust pipe and the sampling tank is located below the circular frame.