Automatic testing device integrating electrical testing, air tightness and laser

Automatic insertion and removal through the airtight joint and test probe on the integrated block, combined with the sliding table cylinder and fixed test components, the problem of manual division of multiple workstations in the existing technology is solved, and efficient automatic detection is achieved.

CN223284259UActive Publication Date: 2025-08-29KUNSHAN GRAND INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422369393.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-29
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In the prior art, electrical testing, airtightness and laser coding operations require manual completion of multiple stations, resulting in low detection efficiency, high labor cost, and difficulty in plugging and unplugging the plug.

Method used

An automatic testing device integrating electrical testing, airtightness and laser was designed. It can automatically insert and unplug it through the airtightness joint and test probe on the integrated block. Combining the sliding table cylinder and fixed test components, it can realize the automation of airtightness detection and electrical testing. The laser coding is completed by the laser machine.

Benefits of technology

It realizes the automated integration of electrical testing, airtightness detection and laser coding, reduces manual operations, improves detection efficiency, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic testing device integrating electrical testing, air tightness and laser, which comprises a testing machine platform, an air tightness testing platform and a laser testing platform, a laser machine is arranged on the laser machine supporting seat, and the laser machine is used for printing codes on the products; the product carrier is provided with a product to be tested; the movable testing assembly comprises a sliding table air cylinder, a movable block and an integrated block, after the sliding table air cylinder drives the integrated block to be in butt joint with the to-be-tested product on the product carrier, the air tightness connector is used for air tightness detection of the to-be-tested product, and the testing probe is used for electrical testing of the to-be-tested product; and the fixed test assembly is used for electrically testing the to-be-tested product on the product carrier. According to the automatic testing device integrating electrical testing, air tightness and laser, the secondary testing device is adopted, air tightness, electrical testing and laser work can be automatically carried out at the same time, the manual burden can be relieved, the number of workers can be reduced, and testing can be achieved through one-time plugging and unplugging.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic testing, in particular to an automatic testing device integrating electrical testing, airtightness and laser. Background Art

[0002] After a component is manufactured, the reliability verification project in the testing phase mainly requires testing the product through electrical testing, air tightness and laser marking. The electrical test requires the component to be connected to an electrical testing machine through wires to measure parameters such as the product's resistance, insulation, and impedance. The air tightness test inserts the airtight connector into the product and inflates and pressurizes the product. When the pressure reaches a certain specified value, the switch valve on the air compressor tooling is closed and a constant pressure state is maintained for a certain period of time. On the automated assembly line, after completing the electrical test and air tightness test, the product also needs to be laser coded to mark the subsequent process of the product.

[0003] The above-mentioned electrical testing, air tightness and laser coding are all completed manually in multiple workstations. First, a person needs to manually insert the product into the test head to measure the air tightness. After the air tightness is measured, the test head is unplugged, and then the electrical test head is inserted to test the product. Finally, the laser coding mark is applied. However, due to the high air tightness requirements, it is very difficult to insert or unplug the plug, and the efficiency is very low, which requires a lot of manpower to perform the above tests. Utility Model Content

[0004] To this end, the technical problem to be solved by the present invention is to overcome the problem in the existing technology of manual electrical testing and air tightness testing of products, which results in complicated procedures, low testing efficiency, high labor costs and time costs, and is not conducive to production development.

[0005] In order to solve the above technical problems, the utility model provides an automatic testing device integrating electrical testing, airtightness and laser, including: a testing machine platform, on which a testing plate for testing is provided; a laser machine support seat, which is fixedly arranged on the testing machine platform, and a laser machine is provided on the laser machine support seat, and the laser machine is used to code the product; a product carrier, which is fixedly arranged on the testing plate, and the product carrier is provided with a product to be tested; a mobile testing assembly, which includes a slide cylinder, a moving block and an integrated block, the slide cylinder is fixedly arranged on the testing plate, the moving block is mounted on the slider of the slide cylinder, the integrated block is mounted on the moving block, and the moving block is provided with an airtight joint and a test probe, after the slide cylinder drives the integrated block to dock with the product to be tested on the product carrier, the airtight joint is used for airtightness detection of the product to be tested, and the test probe is used for electrical testing of the product to be tested; a fixed testing assembly, which is arranged on the testing plate, and the fixed testing assembly performs electrical testing on the product to be tested on the product carrier.

[0006] In one embodiment of the present invention, a plug connector is provided at one end of the integrated block close to the product carrier, the plug connector is a male plug, and a test probe is provided inside the plug connector.

[0007] In one embodiment of the present invention, a channel 1 communicating with the airtight joint is provided inside the plug connector.

[0008] In one embodiment of the present invention, a sealing ring installation groove is provided on the outer wall of the plug connector, the sealing ring installation groove is used to install a sealing ring, and the sealing ring at the position of the sealing ring installation groove is used to seal between the plug connector and the product to be tested.

[0009] In one embodiment of the present invention, a buffer assembly is provided on the moving block, and the buffer assembly includes a buffer rod, a buffer spring, a sliding sleeve, a limit nut and a top block. The sliding sleeve is fixedly set on the moving block, the buffer rod passes through the sliding sleeve, and the moving blocks extend from both ends of the buffer rod. The top block is fixedly set at one end of the buffer rod close to the product carrier, and the limit nut is set at the other end of the buffer rod away from the top block. The buffer spring is ejected on the buffer rod, and the buffer spring is located between the moving block and the top block.

[0010] In one embodiment of the present invention, the product carrier includes a product ejection cylinder, a product positioning block and a product limit block. The product ejection cylinder is fixedly set on the test plate, and the piston rod of the product ejection cylinder is connected to the product positioning block. The product positioning block and the test plate are slidably connected. The product limit block is set on the product positioning block, and the product limit block is used to limit the movement of the product positioning block.

[0011] In one embodiment of the present invention, a linear guide rail is provided on the test plate, a slider is connected to the product positioning block, the slider is provided on the linear guide rail, and the slider can slide along the linear guide rail.

[0012] In one embodiment of the present invention, a product slot is provided on the product positioning block, and one end of the product to be tested is placed in the product slot.

[0013] In one embodiment of the present invention, the fixed test assembly includes a fixed vertical plate and at least one probe head, the fixed vertical plate is fixedly set on the test flat plate, the probe head is set on the fixed vertical plate, and the product ejection cylinder drives the product to be tested on the product positioning block to connect with the probe head to realize electrical testing.

[0014] In one embodiment of the present invention, the material of the integrated block is PEEK.

[0015] The above technical solution of the utility model has the following beneficial effects compared with the prior art:

[0016] The automatic testing device integrating electrical measurement, airtightness and laser as described in the utility model only needs to place the product in the product carrier and fix it, press the start switch, and the test head integrated with airtightness and electrical measurement is directly inserted into the product through the cylinder, and the airtightness instrument and the electric tester are remotely controlled to perform electrical measurement, airtightness test and laser on the product at the same time. After passing the test, the test head is automatically pulled out. If it fails to pass the test, the prompt light will light up, and the test head needs to be manually controlled to exit and classify the defective products. The use of this testing device can automatically perform the three tasks of airtightness, electrical measurement and laser at the same time, which can reduce the labor burden, reduce the number of workers, and solve the test problem with one plug and unplug. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the content of the utility model easier to understand, the utility model is further described in detail below based on the specific embodiments of the utility model and in conjunction with the accompanying drawings, wherein

[0018] Figure 1 This is a schematic diagram of the overall structure of an automatic test device integrating electrical measurement, airtightness and laser in a preferred embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the structure of an automatic testing device integrating electrical testing, airtightness and laser in a preferred embodiment of the present utility model;

[0020] Figure 3 This is a structural diagram of a product carrier, a mobile test assembly, and a fixed test assembly in a preferred embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the mobile test component in the preferred embodiment of the utility model. Figure 1 ;

[0022] Figure 5 This is a schematic diagram of the structure of the mobile test component in the preferred embodiment of the utility model. Figure 2 ;

[0023] Figure 6 This is a schematic diagram of the structure of the product carrier and the fixed test assembly in the preferred embodiment of the utility model. Figure 1 ;

[0024] Figure 7 This is a schematic diagram of the structure of the product carrier and the fixed test assembly in the preferred embodiment of the utility model. Figure 2 .

[0025] Explanation of the reference numerals in the specification: test machine 1, test plate 11, linear guide rail 111, limit bolt 112, laser machine support base 2, laser machine 3, product carrier 4, product ejection cylinder 41, product positioning block 42, slider 421, product slot 422, wear-resistant block 423, product limit block 43, mobile test assembly 5, slide cylinder 51, moving block 52, integrated block 53, plug connector 531, channel 1 532, sealing ring mounting groove 533, airtight joint 54, test probe 55, buffer assembly 56, buffer rod 561, buffer spring 562, sliding sleeve 563, limit nut 564, ejector block 565, fixed test assembly 6, fixed vertical plate 61, probe head 62. DETAILED DESCRIPTION

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0027] Reference Figure 1-3 As shown, the automatic test device of the present invention integrating electrical measurement, airtightness and laser testing comprises: a test machine 1, a laser machine support base 2, a laser machine 3, a product carrier 4, a mobile test assembly 5 and a fixed test assembly 6; the test machine 1 is provided with a test plate 11 for testing; the laser machine support base 2 is fixedly arranged on the test machine 1, and the laser machine 3 is provided on the laser machine support base 2, and the laser machine 3 is used to code the product; the product carrier 4 is fixedly arranged on the test plate 11, and the product to be tested is provided on the product carrier 4; the mobile test assembly 5 comprises a slide cylinder 51, a moving block 52 and a set The block 53 is formed, the slide cylinder 51 is fixedly set on the test plate 11, the moving block 52 is installed on the slider of the slide cylinder 51, the integrated block 53 is installed on the moving block 52, and the moving block 52 is provided with an airtight joint 54 and a test probe 55. After the slide cylinder 51 drives the integrated block 53 to dock with the product to be tested on the product carrier 4, the airtight joint 54 is used for airtightness detection of the product to be tested, and the test probe 55 is used for electrical measurement of the product to be tested; the fixed test component 6 is set on the test plate 11, and the fixed test component 6 performs electrical measurement on the product to be tested on the product carrier 4.

[0028] Reference Figure 4 、 5As shown, the manifold 53 has a male connector 531 at one end near the product carrier 4. A test probe 55 is located within the connector 531. A channel 1 532 is located within the connector 531, communicating with the airtight connector 54. A sealing ring mounting groove 533 is provided on the outer wall of the connector 531 for mounting a sealing ring. The sealing ring in the groove 533 is used to seal the connector 531 against the product to be tested.

[0029] In the above structure, the probe and the airtight joint are integrated into a component integrated block 53, which has a simple structure. Since the probe is conductive, the integrated block 53 is made of PEEK material to ensure high strength and insulation.

[0030] Reference Figure 4 As shown, a buffer assembly 56 is provided on the moving block 52, and the buffer assembly 56 includes a buffer rod 561, a buffer spring 562, a sliding sleeve 563, a limiting nut 564 and a top block 565. The sliding sleeve 563 is fixedly set on the moving block 52, the buffer rod 561 passes through the sliding sleeve 563, and both ends of the buffer rod 561 extend out of the moving block 52, the top block 565 is fixedly set on one end of the buffer rod 561 close to the product carrier 4, the limiting nut 564 is set on the other end of the buffer rod 561 away from the top block 565, the buffer spring 562 is ejected on the buffer rod 561, and the buffer spring 562 is located between the moving block 52 and the top block 565.

[0031] Reference Figure 6 、 7 As shown, the product carrier 4 includes a product ejection cylinder 41, a product positioning block 42, and a product stopper 43. The product ejection cylinder 41 is fixedly mounted on the test plate 11, and the piston rod of the product ejection cylinder 41 is connected to the product positioning block 42. The product positioning block 42 is slidably connected to the test plate 11. The product stopper 43 is mounted on the product positioning block 42 and is used to limit the movement of the product positioning block 42. The product positioning block 42 is provided with a product slot 422, into which one end of the product to be tested is placed.

[0032] In the above structure, the test plate 11 is provided with a linear guide rail 111 , and the product positioning block 42 is connected with a slider 421 . The slider 421 is provided on the linear guide rail 111 and can slide along the linear guide rail 111 .

[0033] In the above structure, a limiting bolt 112 is provided on the test plate 11, and a wear-resistant block 423 is provided on the product positioning block 42. When the product ejection cylinder 41 drives the product positioning block 42 to move, the limiting bolt 112 limits the moving position of the product positioning block 42 when it contacts the wear-resistant block 423.

[0034] Reference Figure 6 、 7 As shown, the fixed test assembly 6 includes a fixed vertical plate 61 and at least one probe head 62. The fixed vertical plate 61 is fixedly set on the test flat plate 11, and the probe head 62 is set on the fixed vertical plate 61. The product ejection cylinder 41 drives the product to be tested on the product positioning block 42 to connect with the probe head 62 to realize electrical testing.

[0035] The working principle of the automatic test device integrating electrical measurement, airtightness and laser is as follows:

[0036] Manually place the product to be tested on the product carrier 4, press the start button on the test machine 1 with both hands, and the slide cylinder 51 with the movable plug connector 531 pushes the product to be tested into the fixed probe head 62. After it is in place, a signal is given to the instrument, and the three instruments work simultaneously. After passing the test, the slide cylinder 51 first withdraws with the movable plug connector 531, and then the product ejection cylinder 41 ejects the product to be tested from the fixed probe head 62. The product is manually taken out, and the next product to be tested is placed, and the operation is repeated.

[0037] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. An automatic test device integrating electrical measurement, airtightness and laser, characterized by: include, A testing machine, on which a testing plate for testing is provided; A laser machine support base is fixedly arranged on the test machine platform, and a laser machine is provided on the laser machine support base, and the laser machine is used to code the product; A product carrier, which is fixedly mounted on the test plate and carries a product to be tested; A mobile test assembly includes a slide cylinder, a moving block, and an integrated block. The slide cylinder is fixedly mounted on a test plate, the moving block is mounted on a slider of the slide cylinder, and the integrated block is mounted on the moving block. An airtight joint and a test probe are provided on the moving block. After the slide cylinder drives the integrated block to dock with the product to be tested on the product carrier, the airtight joint is used for airtightness detection of the product to be tested, and the test probe is used for electrical testing of the product to be tested. The fixed test component is arranged on the test plate, and the fixed test component performs electrical testing on the product to be tested on the product carrier.

2. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 1, characterized in that: The integrated block is provided with a plug connector at one end close to the product carrier. The plug connector is a male plug and a test probe is provided inside the plug connector.

3. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 2, characterized in that: A passage 1 communicating with the airtight joint is provided inside the plug connector.

4. The automatic test device integrating electrical testing, airtightness testing and laser testing according to claim 2, characterized in that: A sealing ring installation groove is provided on the outer wall of the plug connector, and the sealing ring installation groove is used to install a sealing ring. The sealing ring at the position of the sealing ring installation groove is used to seal between the plug connector and the product to be tested.

5. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 1, characterized in that: A buffer assembly is provided on the moving block, and the buffer assembly includes a buffer rod, a buffer spring, a sliding sleeve, a limit nut and a top block. The sliding sleeve is fixedly set on the moving block, the buffer rod passes through the sliding sleeve, and the moving block extends from both ends of the buffer rod. The top block is fixedly set at one end of the buffer rod close to the product carrier, and the limit nut is set at the other end of the buffer rod away from the top block. The buffer spring is ejected on the buffer rod, and the buffer spring is located between the moving block and the top block.

6. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 1, characterized in that: The product carrier includes a product ejection cylinder, a product positioning block and a product limit block. The product ejection cylinder is fixedly set on the test plate, and the piston rod of the product ejection cylinder is connected to the product positioning block. The product positioning block is slidably connected to the test plate. The product limit block is set on the product positioning block and is used to limit the movement of the product positioning block.

7. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 6, characterized in that: A linear guide rail is provided on the test flat plate, and a slider is connected to the product positioning block. The slider is arranged on the linear guide rail and can slide along the linear guide rail.

8. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 7, characterized in that: The product positioning block is provided with a product slot, and one end of the product to be tested is placed in the product slot.

9. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 6, characterized in that: The fixed test assembly includes a fixed vertical plate and at least one probe head. The fixed vertical plate is fixedly set on the test flat plate. The probe head is set on the fixed vertical plate. The product ejection cylinder drives the product to be tested on the product positioning block to plug into the probe head to realize electrical testing.

10. The automatic test device integrating electrical testing, airtightness and laser detection according to claim 1, characterized in that: The material of the integrated block is PEEK.