Smoking device for ham sausage production

By setting up a step bracket and a filter layer assembly in the smoke outlet pipe of the smoke device, combined with a screw transmission system driven by a dual-axis motor, the effective filtration of the smoke and the convenient replacement of the filter layer is achieved, which solves the problem of insufficient environmental protection during the smoke process, and improves the environmental protection and practicality of the device.

CN223286521UActive Publication Date: 2025-09-02XINJIANG YIKANGYUAN FOOD CO LTD
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Patent Information

Application Number
CN202422782816.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-02
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The fine carbonaceous particles generated by existing smoke devices are suspended in the flue gas during the smoke, resulting in insufficient environmental protection and affecting the environment.

Method used

The step bracket and filter layer assembly are installed inside the smoke outlet pipe, and the screw transmission system driven by a dual-axis motor is used to automatically replace and reset the filter layer to ensure that the smoke is effectively filtered before being discharged.

Benefits of technology

It improves the environmental protection of the smoke device, avoids the impact of direct flue gas discharge on the environment, and simplifies the process of replacing the filter layer, enhancing the practicality and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ham sausage production, in particular to a smoking device for ham sausage production, which comprises a smoking device body, a top plate is arranged at the upper end of the smoking device body, a synchronous replacement structure is fixedly mounted at the upper end of the top plate, and the synchronous replacement structure comprises a double-shaft motor. A left-handed screw rod and a right-handed screw rod are fixedly installed on an output shaft of the double-shaft motor, the left-handed screw rod and the right-handed screw rod are rotationally installed on the smoke outlet pipeline, sliding grooves are symmetrically formed in the top plate, and a first limiting switch is arranged on the inner wall of the interior of each sliding groove. A left-handed screw rod and a right-handed screw rod of the double-shaft motor are in threaded transmission with the transmission block, so that the two sliding blocks and the transmission block get close to each other with the double-shaft motor as the center, the sliding blocks are driven to slide in the sliding grooves, and the two stepped supports are driven by the rubber attaching pieces to be pulled out of the side grooves at the same time; therefore, a worker can conveniently replace the filter layer assembly, and the practicability and the convenience are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ham sausage production, in particular to a smoking device for ham sausage production. Background Art

[0002] Sausage is a widely sold food. Some sausages are usually processed by smoking during production. The smoking process gives the sausage a special smoky flavor, which can stimulate consumers' sense of smell and taste nerves, adding a sense of layering to the product. The light smoky aroma blends with the meaty aroma of the sausage itself, making the taste richer and more diverse. The unique flavor can make the sausage stand out. Different smoking materials and processes can also create a variety of special flavors to meet the taste needs of different consumers.

[0003] Currently, an existing device (such as announcement number: CN217986540U) discloses a smoking device with controllable smoke quantity for smoking sausages. The device is configured by placing fuel into a box, tying the sausages to be smoked with a string, and wrapping the other end of the string around a hanging ring. The sliding door is then closed to prevent incomplete combustion of the fuel, so that the smoke generated by the fuel can smoke the sausages above. The handle is then turned, which drives a bidirectional screw to rotate. The bidirectional screw drives a baffle to move through a vertical plate, so that the baffle blocks a portion of the holes on the mesh plate. This reduces the amount of smoke that drifts upward, thereby saving time and effort.

[0004] However, during the implementation of the above technical solution, it was found that there are at least the following technical problems: when the device is smoking, since smoking requires incomplete combustion of wood, some fine carbonaceous particles will be generated in this case and suspended in the smoke, so that when the smoke is subsequently exhausted, the smoke is directly discharged through the smoke outlet, which makes the processing method of the sausage by the above device less environmentally friendly, and therefore its practicality needs to be improved. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the deficiencies in the prior art, the utility model provides a smoking device for ham sausage production, which solves the technical problem of insufficient practicality of the prior device.

[0007] (2) Technical solution

[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A smoking device for producing ham sausage, comprising a smoking device body, a top plate provided at the upper end of the smoking device body, smoke outlet pipes symmetrically provided at the upper end of the top plate, side grooves symmetrically provided inside the two smoke outlet pipes, a stepped bracket slidably mounted between each of the side grooves, and a filter layer assembly provided inside the stepped bracket;

[0010] A synchronous replacement structure is fixedly installed on the upper end of the top plate;

[0011] The synchronous replacement structure includes a dual-axis motor, and a left-hand screw and a right-hand screw are fixedly installed on the output shaft of the dual-axis motor respectively. The left-hand screw and the right-hand screw are both rotatably installed with the smoke outlet pipe. The top plate is symmetrically provided with sliding grooves, and the inner wall of each sliding groove is provided with a first limit switch. A slider is slidably installed inside each sliding groove.

[0012] Preferably, each of the sliders is adapted to the first limit switch, a transmission block is fixedly installed between each of the sliders, both transmission blocks are threadedly installed with the right-hand screw, and a ladder is provided on the side wall of the fumigation device body.

[0013] Preferably, a second limit switch is embedded in each of the side grooves, and a square groove is formed between each of the side grooves.

[0014] Preferably: each of the step brackets is adapted to the second limit switch, rubber fittings are fixedly installed on the side walls of the two step brackets, the two rubber fittings are fitted with the square grooves, the two rubber fittings are fixedly installed with the transmission block, and a control unit is provided at the upper end of the top plate.

[0015] (3) Beneficial effects

[0016] First, by providing a side groove and a stepped bracket inside the smoke outlet pipe, this sausage processing method can absorb the smoke from the smoker body during smoking by the filter layer assembly when the smoke passes through the smoke outlet pipe, thereby avoiding the direct discharge of smoke and the impact on the environment, thereby improving environmental protection. At the same time, by turning on the dual-axis motor, the left-hand screw and the right-hand screw of the dual-axis motor are threadedly driven with the transmission block, so that the two sliders and the transmission block are close to each other with the dual-axis motor as the center, driving the slider to slide inside the slide groove, thereby driving the two stepped brackets to be simultaneously dragged out from the inside of the side groove through the rubber fitting, thereby facilitating the staff to replace the filter layer assembly, improving practicality and convenience.

[0017] Second, by opening a square groove and arranging a rubber fitting on the step bracket, after the step bracket is reset, the second limit switch and the stability of the threaded transmission can ensure that the rubber fitting can fit into the square groove after the step bracket is reset into place, thereby avoiding the problem of smoke leakage caused by the sliding installation of the step bracket and the smoke outlet pipe, and improving reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0019] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0020] Figure 2 This is a three-dimensional exploded structural diagram of the utility model;

[0021] Figure 3 This is the exploded structural diagram of the top plate connection of the utility model;

[0022] Figure 4 This is a cross-sectional view of the smoke outlet pipe of the present utility model;

[0023] Figure 5 This is an exploded structural diagram of the ladder bracket connection of the utility model.

[0024] Legend: 11. Fumigation device body; 12. Smoke outlet pipe; 13. Dual-axis motor; 14. Left-hand screw; 15. Right-hand screw; 16. Slide; 17. First limit switch; 18. Slider; 19. Transmission block; 21. Side groove; 22. Second limit switch; 23. Square groove; 24. Step bracket; 25. Filter layer assembly; 26. Rubber fitting; 27. Top plate; 28. Ladder; 29. ​​Control unit. DETAILED DESCRIPTION

[0025] The embodiment of the present application provides a smoking device for ham sausage production, which effectively solves the technical problem of insufficient practicality of the existing device. By opening a side groove and arranging a stepped bracket inside the smoke outlet pipe, the smoke from the smoker body can be adsorbed by the filter layer assembly when the smoke passes through the smoke outlet pipe, thereby avoiding the direct discharge of smoke and the impact on the environment, thereby improving environmental protection. At the same time, by turning on the double-axis motor, the left-hand screw rod and the right-hand screw rod of the double-axis motor are threadedly driven with the transmission block, so that the two sliders and the transmission block are close to each other with the double-axis motor as the center. The slider is driven to slide inside the slide groove, thereby driving the two step brackets to be dragged out from the side groove at the same time through the rubber fitting, so as to facilitate the staff to replace the filter layer assembly, improve practicality and convenience, and by opening a square groove and arranging a rubber fitting on the step bracket, so that after the step bracket is reset, the second limit switch and the stability of the threaded transmission can ensure that after the step bracket is reset into place, the rubber fitting can fit the square groove, avoiding the problem of smoke leakage caused by the sliding installation of the step bracket and the smoke outlet pipe, thereby improving reliability.

[0026] Example

[0027] like Figure 1 - Figure 5 As shown, the technical solution in the embodiment of the present application effectively solves the technical problem of insufficient practicality of the existing device. The overall idea is as follows:

[0028] In response to the problems existing in the prior art, the present invention provides a smoking device for producing ham sausage, comprising a smoking device body 11, a top plate 27 being provided at the upper end of the smoking device body 11, and smoke outlet pipes 12 being symmetrically provided at the upper end of the top plate 27 (a valve is embedded and installed in the through groove between the top plate 27 and the smoke outlet pipes 12 for sealing the space between the smoke outlet pipes 12 and the smoking device body 11), side grooves 21 being symmetrically provided inside the two smoke outlet pipes 12, and stepped brackets 24 being slidably installed between each pair of side grooves 21, and a filter layer assembly 25 being provided inside the stepped brackets 24;

[0029] A synchronous replacement structure is fixedly mounted on the upper end of the top plate 27;

[0030] The synchronous replacement structure includes a dual-axis motor 13, on the output shaft of the dual-axis motor 13 are respectively fixedly mounted a left-hand screw rod 14 and a right-hand screw rod 15, both of which are rotatably mounted with the smoke outlet pipe 12, and a slide groove 16 is symmetrically opened inside the top plate 27, and the inner wall of each slide groove 16 is provided with a first limit switch 17, and a slider 18 is slidably installed inside each slide groove 16. By turning on the dual-axis motor 13, the left-hand screw rod 14 and the right-hand screw rod 15 of the dual-axis motor 13 are threadedly transmitted with the transmission block 19, so that the two sliders 18 and the transmission block 19 are close to each other with the dual-axis motor 13 as the center, driving the slider 18 to slide inside the slide groove 16, thereby driving the two step brackets 24 to be dragged out from the side groove 21 at the same time through the rubber fitting 26, thereby facilitating the staff to replace the filter layer assembly 25, improving practicality and convenience.

[0031] Each slider 18 is adapted to the first limit switch 17 (the second limit switch 22 and the first limit switch 17 are commonly used electrical control components, mainly used to detect the movement position of mechanical equipment and send a signal when reaching a specific position to control the operation or stop of the equipment). A transmission block 19 is fixedly installed between each slider 18. The two transmission blocks 19 are threadedly installed with the right-hand screw rod 15. A ladder 28 is provided on the side wall of the fumigation device body 11. The second limit switch 22 is embedded in each side groove 21. A square groove 23 is opened between each side groove 21. When the ladder bracket 24 is taken out, the two sliders 18 and the transmission block 19 are in a double-axis manner. The motors 13 are centered around each other and move close to each other, driving the slider 18 to slide inside the slide groove 16, thereby driving the step bracket 24 to be dragged out from the side groove 21 through the rubber fitting 26. When the slider 18 hits the first limit switch 17, the dual-axis motor 13 will be turned off, and when the step bracket 24 replaces the filter layer assembly 25 and resets, the dual-axis motor 13 will rotate in the opposite direction to the previous direction, causing the step bracket 24 to slide inside the side groove 21, and when the step bracket 24 hits the second limit switch 22, the dual-axis motor 13 will stop, thereby completing the automatic reset, further facilitating the staff to replace the filter layer assembly 25, improving automation and increasing practicality.

[0032] Each stepped bracket 24 is adapted to the second limit switch 22. By providing the side groove 21 and the stepped bracket 24 inside the smoke outlet pipe 12, when the sausage is smoked in this process, the smoke from the smoking device body 11 can be adsorbed by the filter layer assembly 25 when the smoke passes through the smoke outlet pipe 12, thereby avoiding the direct discharge of smoke and the impact on the environment, thereby improving environmental protection.

[0033] Rubber fittings 26 are fixedly installed on the side walls of the two step brackets 24. The two rubber fittings 26 are both fitted with the square grooves 23. The two rubber fittings 26 are fixedly installed with the transmission block 19. A control unit 29 is provided at the upper end of the top plate 27. By opening the square grooves 23 and arranging the rubber fittings 26 on the step brackets 24, after the step brackets 24 are reset, the second limit switch 22 and the stability of the threaded transmission can ensure that after the step brackets 24 are reset into place, the rubber fittings 26 can fit into the square grooves 23, thereby avoiding the problem of smoke leakage caused by the sliding installation of the step brackets 24 and the smoke outlet pipe 12, thereby improving reliability.

[0034] Working principle:

[0035] The first step is sausage processing technology:

[0036] During use, the staff can first open the door of the smoking device body 11, hang the prepared sausages inside the smoking device body 11, and load the smoking fuel required for the process into the smoking device body 11. Then the staff can close the door of the smoking device body 11 and open the burner of the smoking device body 11 to burn the smoking fuel, so that the fuel can burn to generate smoke to smoke the sausages. After the smoking time reaches the process requirement standard, the staff can open the valve of the smoking device body 11 to allow the smoke to float out from the smoke outlet pipe 12. At the same time, the particles in the smoke will be adsorbed by the filter layer assembly 25, so that the sausages processed in this process can avoid the large number of particles carried by the smoke being directly discharged and affecting the environment.

[0037] The second step is to replace the filter layer assembly 25:

[0038] When the staff needs to replace the filter layer assembly 25, the staff can use the ladder 28 to move to the top plate 27, and then start the dual-axis motor 13 through the control unit 29, so that the left-hand screw rod 14 and the right-hand screw rod 15 of the dual-axis motor 13 are threaded with the transmission block 19, so that the two sliders 18 and the transmission block 19 are close to each other with the dual-axis motor 13 as the center, driving the slider 18 to slide inside the slide groove 16, thereby driving the ladder bracket 24 out of the side groove 21 through the rubber fitting 26. When the slider 18 hits the first limit switch 17, the dual-axis motor 13 will be turned off, and then the staff can replace the old filter. The layer assembly 25 (the filter layer assembly 25 is an existing structure, which is a structural layer with a specific filtering function, mainly composed of filter paper, activated carbon and quartz) is taken out and replaced with a new filter layer assembly 25. The staff can then reset the dual-axis motor 13, causing the dual-axis motor 13 to rotate in the opposite direction, thereby causing the slider 18 and the transmission block 19 to be threadedly transmitted with the left-hand screw 14 and the right-hand screw 15 again for reset, so that the step bracket 24 slides inside the side groove 21, and when the step bracket 24 hits the second limit switch 22, the dual-axis motor 13 will stop, and at the same time, the rubber fitting 26 will fit the inner wall of the square groove 23, and the replacement is completed at this time.

[0039] Finally, it should be noted that the above embodiments are merely examples for the purpose of illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to provide an exhaustive list of all possible embodiments. However, any obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A smoking device for producing ham sausage, comprising a smoking device body (11), wherein the upper end of the smoking device body (11) is provided with a top plate (27), characterized in that: The upper end of the top plate (27) is symmetrically provided with a smoke outlet pipe (12), and side grooves (21) are symmetrically opened inside the two smoke outlet pipes (12). A step bracket (24) is slidably installed between each of the side grooves (21), and a filter layer assembly (25) is provided inside the step bracket (24); A synchronous replacement structure is fixedly installed on the upper end of the top plate (27); The synchronous replacement structure includes a double-axis motor (13), and a left-hand screw rod (14) and a right-hand screw rod (15) are fixedly installed on the output shaft of the double-axis motor (13), and the left-hand screw rod (14) and the right-hand screw rod (15) are both rotatably installed with the smoke outlet pipe (12). The top plate (27) is symmetrically provided with sliding grooves (16), and the inner wall of each sliding groove (16) is provided with a first limit switch (17), and a slider (18) is slidably installed inside each sliding groove (16).

2. A smoking device for sausage production according to claim 1, characterized in that: Each of the sliders (18) is adapted to the first limit switch (17); Wherein, a transmission block (19) is fixedly installed between each of the sliders (18).

3. The smoking device for sausage production according to claim 2, characterized in that: The two transmission blocks (19) are both threadedly mounted on the right-hand screw rod (15), and a ladder (28) is provided on the side wall of the fumigation device body (11).

4. The smoking device for sausage production according to claim 3, characterized in that: A second limit switch (22) is embedded and installed inside each of the side grooves (21), and a square groove (23) is provided between each of the side grooves (21).

5. The smoking device for sausage production according to claim 4, characterized in that: Each of the step brackets (24) is adapted to the second limit switch (22); Wherein, rubber fittings (26) are fixedly mounted on the side walls of the two step brackets (24).

6. The smoking device for sausage production according to claim 5, characterized in that: The two rubber fittings (26) are both fitted with the square groove (23), and the two rubber fittings (26) are both fixedly mounted on the transmission block (19); Wherein, a control unit (29) is provided at the upper end of the top plate (27).

Citation Information

Patent Citations

  • Smoking device capable of controlling smoke amount for smoked ham sausages

    CN217986540U