Mixing device between conveyor belts

By designing a material guide mechanism that adapts to the angle of the conveyor belt and an efficient mixing mechanism, the problems of inconvenient maintenance and movement of the mixing device between the conveyor belts and low mixing efficiency are solved, and flexibility and mixing effect are improved.

CN223287971UActive Publication Date: 2025-09-02HUNAN YIFANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422550866.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, due to the limitation of the angle between the conveyor belts, the red mud mixing device is inconvenient during maintenance and movement, and the paddle-type stirring mechanism is inefficient in mixing when dealing with large-scale red mud.

Method used

A mixing device between the conveyor belt is designed, including a guide mechanism and a mixing mechanism. The guide mechanism adapts to different angles through sliders, limiting grooves, guide plates and extension plates. The mixing mechanism realizes preliminary mixing and stirring of materials through right-angle transmissions, bulk plates, screw tapes and mixing cones, and combines with the support mechanism to improve the stability and flexibility of the device.

Benefits of technology

The temporary adjustment according to the angle of the conveyor belt is achieved, the material mixing efficiency is improved, the resistance of the stirring mechanism is reduced, and the flexibility and mixing effect of the device are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material mixing device between conveyor belts, which belongs to the technical field of red mud environment-friendly treatment, and comprises a device main body and a material inlet, the material inlet is integrally arranged above the device main body, the lower part of the device main body is connected with a mixing cavity, and four corners of the bottom of the mixing cavity are respectively provided with a brake trundle. A discharging valve is embedded in the middle of the bottom of the mixing cavity, a material guiding mechanism capable of receiving materials is arranged above the feeding port, and a material mixing mechanism capable of mixing the materials is arranged in the middle of the device body. According to the angle of the conveying belt, the sliding block is moved, when the material guiding plate corresponds to a discharging opening of the conveying belt, the sliding block is locked, the material guiding plate is pulled to move in the limiting sliding groove at the moment, the material guiding plate is located below the conveying belt, then the extending plate is pulled out of the material guiding plate, and the extending plate is located at the top of the material dispersing plate; compared with an existing chute structure, the chute structure has the advantage that materials can be more conveniently received by the device.
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Description

Technical Field

[0001] The utility model belongs to the technical field of red mud environmental protection treatment, in particular to a mixing device between conveyor belts. Background Art

[0002] Red mud is an industrial solid waste produced when alumina is extracted in the aluminum industry. Its main components include iron oxide, silicate, etc. Due to its strong alkalinity and fine powdery structure, it will occupy a large amount of land and pollute the soil and groundwater when stored. At the same time, it will cause dust hazards when encountering strong winds.

[0003] Currently, red mud is generally treated by chemical reduction reaction. The mixed material is roasted to extract high-grade metals, and the remaining tailings are used for construction.

[0004] Before mixing the red mud, it needs to be dried, crushed, and then mixed with the material. During the mixing stage, the material is conveyed into a mixing device through a conveyor belt and mixed by stirring.

[0005] In actual use, due to the limitation of the construction area of ​​the factory and for cost considerations, it is impossible to install two or more conveyor belts end to end. Therefore, there is a certain angle between the two conveyor belts. Therefore, when the material body is sent out again, a chute is often needed to guide the material body, and the material body is mixed into a stirring device through the chute. This restricts the equipment during maintenance and movement, and it is not very convenient to use. In addition, the existing stirring device generally adopts a paddle stirring mechanism when mixing. When the paddle stirring mechanism encounters a large mass of red mud mixture, the resistance encountered becomes greater, which limits the quality of stirring and mixing. Now the mixing mechanism is improved to enhance the mixing efficiency. Utility Model Content

[0006] The purpose of the utility model is to provide a mixing device between conveyor belts in order to solve the above problems.

[0007] The technical solution adopted by the utility model is as follows: a mixing device between conveyor belts, comprising a device body and a feed inlet, wherein the feed inlet is integrally provided on the upper portion of the device body, a mixing chamber is connected to the lower portion of the device body, brake casters are installed at the four corners of the bottom of the mixing chamber, a discharge valve is embedded in the middle of the bottom of the mixing chamber, a material guide mechanism capable of receiving the material body is provided above the feed inlet, and a mixing mechanism capable of mixing the materials is provided in the middle of the device body;

[0008] The material guide mechanism includes: a slider, a limiting chute, a guide plate, and an extension plate. The slider is slidably connected to the upper edge of the feed port, and the upper end of the slider is integrally provided with a limiting chute. The limiting chute is slidably connected to the guide plate, and the guide plate is slidably connected to the inner portion of the guide plate.

[0009] The mixing mechanism includes: a right-angle transmission, a bulk material plate, a drive shaft, a linkage shaft, a scraper plate, a spiral ribbon, and a mixing cone. The right-angle transmission is installed inside the feed port, the bulk material plate is installed above the right-angle transmission through the output shaft, and the linkage shaft is installed below the right-angle transmission through the output shaft. The scraper plate, spiral ribbon, and mixing cone are installed on the surface of the linkage shaft in sequence, and the input shaft of the right-angle transmission is connected to the drive shaft.

[0010] Wherein, a support mechanism capable of adjusting the height of the device is provided above the mixing chamber;

[0011] The supporting mechanism includes: an anti-slip slide, a hydraulic supporting leg, a supporting foot, a force rod, and a handle. The four corners above the mixing chamber are fixedly installed with anti-slip slides, the anti-slip slide is slidably connected to the force rod, the top of the force rod is installed with a handle, the end of the force rod is installed with a hydraulic supporting leg, the bottom of the hydraulic supporting leg is rotatably connected to the supporting foot through a spherical rotating shaft, the upper surface of the anti-slip slide is provided with an opening, and the handle extends out of the opening on the upper surface of the anti-slip slide.

[0012] Wherein, the interior of the mixing chamber is rotatably connected with mixing teeth via a support shaft, and the number of the mixing teeth is several and arranged in a hollow ring shape.

[0013] The feed port is provided with a connecting ear near the edge of the slider, and the side edge of the slider is provided with a bolt hole. Bolts inserted into the bolt holes can interact with the connecting ear to lock the slider.

[0014] Wherein, positioning bolts are embedded in the bottom of the limiting slide groove and the surface of the guide plate.

[0015] The guide plate is in the shape of a plate with a groove in the middle. The extension plate fits with the guide plate and can be retracted into the guide plate.

[0016] Among them, the spiral ribbon is arranged in an "S" shape, and the spiral ribbon and the mixing cone are arranged crosswise. A plurality of triangular pieces are arranged on the surface of the mixing cone. The bulk plate is arranged in a conical shape, and irregular protrusions are arranged on the surface.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0018] 1. In the utility model, the slider is moved according to the angle of the conveyor belt. When the guide plate corresponds to the unloading port of the conveyor belt, the bolt inserted into the bolt hole can act on the connecting ear to lock the slider. At this time, the guide plate is pulled to move inside the limiting chute so that the guide plate is located below the transmission belt. The extension plate is then pulled out from the inside of the guide plate so that the extension plate is located on the top of the bulk plate. Compared with the existing chute structure, this design can make the device more convenient for receiving materials. It can be temporarily adjusted according to different conveyor belt angles, and the adaptability range is larger. When it encounters maintenance or movement, the movement of the entire device is also more flexible.

[0019] 2. In the utility model, the bulking plate and the linkage shaft rotate in opposite directions. The bulking plate is arranged in a cone shape and has irregular protrusions on the surface, which can break up the materials and make them fly out to all sides for preliminary mixing. The mixing cone that rotates in the opposite direction can stir and mix the materials. Since the spiral ribbon and the mixing cone are arranged longitudinally, the materials can be stirred and mixed in the process of falling under gravity. Compared with stirring with paddles after accumulation, the mixing effect is higher, the driving motor is less affected by the stress, and the practicality is stronger. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0022] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at point A;

[0023] Figure 4 This is a schematic diagram of the linkage shaft structure in the utility model;

[0024] Figure 5 This is a schematic structural diagram of the second embodiment of the material guide plate in the present utility model;

[0025] Figure 6 This is a schematic diagram of the partial perspective structure of the mixing chamber in the present invention.

[0026] Markings in the figure: 1. Device body; 101. Feed inlet; 102. Brake caster; 2. Slider; 201. Limiting slide; 3. Guide plate; 301. Extension plate; 4. Right-angle transmission; 5. Bulk plate; 6. Drive shaft; 7. Linkage shaft; 701. Scraper plate; 702. Screw ribbon; 703. Mixing cone; 8. Mixing chamber; 801. Mixing teeth; 9. Anti-slip slide; 901. Hydraulic support leg; 902. Support foot; 903. Force rod; 9031. Handle; 10. Discharge valve. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] In this utility model:

[0029] Reference Figure 1-6 ,

[0030] Embodiment 1: A mixing device between conveyor belts, comprising a device body 1 and a feed port 101, wherein the feed port 101 is integrally provided on the top of the device body 1, and a mixing chamber 8 is connected to the bottom of the device body 1, and mixing teeth 801 are rotatably connected to the inside of the mixing chamber 8 through a support shaft. There are several mixing teeth 801 arranged in a hollow ring. The mixing teeth 801 rotate under the action of a motor, and can further stir and mix the materials in the mixing chamber 8 to improve the degree of mixing. Brake casters 102 are installed at the four corners of the bottom of the mixing chamber 8. According to the position of the conveyor belt, the brake casters 102 are used to move the device so that the device is located below the two conveyor belts. A discharge valve 10 is embedded in the middle of the bottom of the mixing chamber 8, and the material is discharged at a uniform speed and in a uniform amount through the discharge valve 10. A material guide mechanism that can receive the material body is provided above the feed port 101, and a mixing mechanism that can mix the material is provided in the middle of the device body 1;

[0031] The material guiding mechanism includes: a slider 2, a limiting chute 201, a guide plate 3, and an extension plate 301. The slider 2 is slidably connected to the upper edge of the feed port 101. A connecting ear is provided near the edge of the feed port 101 near the slider 2. A bolt hole is provided on the side of the slider 2. The bolt is inserted into the bolt hole to act with the connecting ear to lock the slider 2. According to the angle of the conveyor belt, the slider 2 is moved. When the guide plate 3 corresponds to the conveyor belt discharge port, the bolt is inserted into the bolt hole to act with the connecting ear to lock the slider 2. The upper end of the slider 2 is integrated with a limiting chute 201. The guide plate 3 is slidably connected inside the limiting chute 201. The guide plate 3 is inside the guide plate 3. The bottom of the limiting chute 201 and the surface of the guide plate 3 are both embedded with positioning bolts. The guide plate 3 is pulled to move inside the limiting chute 201 so that the guide plate 3 is located under the transmission belt. The positioning bolt is then screwed into the limiting chute 201 to lock the limiting chute 201. The extension plate 301 is then pulled out from the guide plate 3 so that the extension plate 301 is located on the top of the bulk plate 5. The positioning bolt is then screwed into the guide plate 3 to lock the extension plate 301. This can make the device more convenient for receiving materials and can be temporarily adjusted according to different angles of the conveyor belt, with a wider range of adaptability.

[0032] The mixing mechanism includes: a right-angle transmission 4, a bulk plate 5, a driving shaft 6, a linkage shaft 7, a scraper plate 701, a spiral belt 702, and a mixing cone 703. The right-angle transmission 4 is installed inside the feeding port 101. The bulk plate 5 is installed above the right-angle transmission 4 through the output shaft. The linkage shaft 7 is installed below the right-angle transmission 4 through the output shaft. The scraper plate 701, the spiral belt 702, and the mixing cone 703 are installed on the surface of the linkage shaft 7 in sequence. The input shaft of the right-angle transmission 4 is connected to the driving shaft 6. The external motor drives the driving shaft 6 to rotate. At this time, the right-angle transmission Under the dual action of the actuator 4, the upper and lower output bearings can rotate in opposite directions. The spiral ribbon 702 is arranged in an "S" shape, and the spiral ribbon 702 and the mixing cone 703 are arranged crosswise. The surface of the mixing cone 703 is provided with multiple triangular pieces. The spiral ribbon 702 is arranged in an "S" shape, and the spiral ribbon 702 and the mixing cone 703 are arranged crosswise. The surface of the mixing cone 703 is provided with multiple triangular pieces. The scraper plate 701 and the spiral ribbon 702 can scrape up the material stuck to the inner wall of the device, thereby improving the contact between the material and the mixing cone 703.

[0033] Preferably, a support mechanism capable of adjusting the height of the device is provided above the mixing chamber 8;

[0034] The supporting mechanism includes: an anti-slip chute 9, a hydraulic support leg 901, a supporting foot 902, a force rod 903, and a handle 9031. The four corners above the mixing chamber 8 are fixedly installed with an anti-slip chute 9, and the anti-slip chute 9 is slidably connected to the force rod 903. The handle 9031 is installed on the top of the force rod 903. The upper surface of the anti-slip chute 9 is provided with an opening, and the handle 9031 extends out of the opening on the upper surface of the anti-slip chute 9. The end of the force rod 903 is installed with a hydraulic support leg 901, and the bottom of the hydraulic support leg 901 is rotatably connected to the support leg through a spherical shaft. The support leg 902 is moved by the brake caster 102 according to the position of the conveyor belt so that the device is located under the two conveyor belts. At this time, the handle 9031 is used to pull the force rod 903 out of the anti-slip chute 9, so that the contact range of the four hydraulic support legs 901 with the ground becomes larger, and then the hydraulic support legs 901 are extended to make the support legs 902 contact with the ground, and at the same time the distance between the feed port 101 and the conveyor belt is directly adjusted. This setting can make the entire device more stable, and at the same time it is easy to adjust the height and the coordination with the conveyor belt is more perfect.

[0035] Preferably, the material guide plate 3 is plate-shaped with a groove in the middle. The extension plate 301 fits with the material guide plate 3, and the extension plate 301 can be retracted into the inside of the material guide plate 3. The groove-shaped extension plate 301 and the material guide plate 3 can better receive the material, facilitate the conduction of the material, and avoid leakage.

[0036] Preferably, the bulk plate 5 is arranged in a conical shape, and irregular protrusions are provided on the surface, which can break up the materials and make them fly out to all sides for preliminary mixing.

[0037] Preferably, the axis of the drive shaft 6, mixing teeth 801, and discharge valve 10 are all connected to the external motor output shaft through a transmission rod, and the electric fish is electrically connected to the external power supply through the control panel. At the same time, the hydraulic support leg 901 is connected to the external hydraulic station through a pipeline.

[0038] Reference Figure 2 、 5 ,

[0039] Example 2:

[0040] Furthermore, in addition to the implementation method in which the guide plate 3 is plate-shaped with a groove in the middle, the extension plate 301 fits with the guide plate 3, and the extension plate 301 can be retracted into the guide plate 3, there is another implementation method in which the guide plate 3 and the extension plate 301 are both arranged in a conical arc shape, and the extension plate 301 can be retracted into the guide plate 3. The arc-shaped setting has a greater depth than the plate-shaped setting, and can receive materials. At the same time, the two guide plates 3 can achieve a complementary effect when moving, and can reduce the angle between the two guide plates 3, which is more suitable for conveyor belts with small angles.

[0041] Working principle: First, according to the position of the conveyor belt, use the brake caster 102 to move the device so that the device is located under the two conveyor belts. At this time, use the handle 9031 to pull the force rod 903 out of the anti-slip chute 9, so that the four hydraulic support legs 901 can contact the ground more widely. Then use the hydraulic support legs 901 to extend, drive the support legs 902 to contact the ground, and at the same time make the distance between the feed port 101 and the conveyor belt directly adjustable. This setting can make the entire device more stable, and at the same time facilitate the height adjustment, and the coordination with the conveyor belt is more perfect. Then, according to the The angle of the conveyor belt is adjusted by moving the slider 2. When the guide plate 3 corresponds to the discharge port of the conveyor belt, a bolt is inserted into the bolt hole to act on the connecting ear to lock the slider 2. At this time, the guide plate 3 is pulled to move inside the limiting chute 201, so that the guide plate 3 is located under the transmission belt. Then, the positioning bolt is screwed into the limiting chute 201 to lock the limiting chute 201, and then the extension plate 301 is pulled out from the guide plate 3 so that the extension plate 301 is located on the top of the bulk plate 5. The positioning bolt is screwed into the guide plate 3 to lock the extension plate 301, so that the device can receive the material. It is more convenient and can be temporarily adjusted according to the angle of different conveyor belts, with a wider range of adaptability. At this time, the external motor drives the drive shaft 6 to rotate. At this time, under the split action of the right-angle transmission device 4, the upper and lower output bearings can rotate in opposite directions. When the material passes through the guide plate 3 and contacts the bulk plate 5, the bulk plate 5 is set in a conical shape and has irregular protrusions on the surface, which can break up the material and make it fly out to all sides for preliminary mixing. The mixing cone 703 rotating in the opposite direction can stir and mix the material. Since the spiral ribbon 702 is in an "S" shape, the material is mixed evenly. " shape, and the spiral ribbon 702 and the mixing cone 703 are arranged in a cross pattern. The surface of the mixing cone 703 is provided with multiple triangular pieces. The scraper plate 701 and the spiral ribbon 702 can scrape up the material adhering to the inner wall of the device to improve the contact between the material and the mixing cone 703. Then, the material enters the mixing chamber 8, and the mixing teeth 801 rotate under the action of the motor. The mixing teeth 801 are several in number and arranged in a hollow ring, which can further stir and mix the materials in the mixing chamber 8 and improve the mixing degree. Finally, the material is discharged at a uniform speed and in a uniform amount through the discharge valve 10.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A mixing device between conveyor belts, comprising a device body (1) and a material inlet (101), wherein the material inlet (101) is integrally provided above the device body (1), and characterized in that: A mixing chamber (8) is connected to the bottom of the device body (1), brake casters (102) are installed at the four corners of the bottom of the mixing chamber (8), a discharge valve (10) is embedded in the middle of the bottom of the mixing chamber (8), a material guide mechanism capable of receiving the material is provided above the feed inlet (101), and a mixing mechanism capable of mixing the materials is provided in the middle of the device body (1); The material guide mechanism comprises: a slider (2), a limiting chute (201), a material guide plate (3), and an extension plate (301); the slider (2) is slidably connected to the upper edge of the feed port (101); the limiting chute (201) is integrally provided on the upper end of the slider (2); the limiting chute (201) is internally slidably connected to the material guide plate (3); and the material guide plate (3) is internally slidably connected to the extension plate (301); The mixing mechanism comprises: a right-angle transmission (4), a bulking plate (5), a driving shaft (6), a linkage shaft (7), a scraping plate (701), a spiral belt (702), and a mixing cone (703); the right-angle transmission (4) is installed inside the feeding port (101); the bulking plate (5) is installed above the right-angle transmission (4) via an output shaft; the linkage shaft (7) is installed below the right-angle transmission (4) via the output shaft; the scraping plate (701), the spiral belt (702), and the mixing cone (703) are installed on the surface of the linkage shaft (7) in sequence; and the input shaft of the right-angle transmission (4) is connected to the driving shaft (6).

2. A mixing device between conveyor belts as claimed in claim 1, characterized in that: A support mechanism capable of adjusting the height of the device is provided above the mixing chamber (8); The supporting mechanism comprises: an anti-slip chute (9), a hydraulic support leg (901), a supporting foot (902), a force rod (903), and a handle (9031); the anti-slip chute (9) is fixedly installed at the four corners above the mixing chamber (8); the force rod (903) is slidably connected inside the anti-slip chute (9); the top of the force rod (903) is installed with a handle (9031); the end of the force rod (903) is installed with a hydraulic support leg (901); the bottom of the hydraulic support leg (901) is rotatably connected to the supporting foot (902) through a spherical rotating shaft.

3. A mixing device between conveyor belts as claimed in claim 1, characterized in that: The interior of the mixing chamber (8) is rotatably connected to a mixing tooth (801) via a support shaft. The mixing teeth (801) are multiple in number and arranged in a hollow ring shape.

4. A mixing device between conveyor belts as claimed in claim 1, characterized in that: The feed port (101) is provided with a connecting ear near the edge of the slider (2), and a bolt hole is provided on the side edge of the slider (2). Bolts inserted into the bolt holes can interact with the connecting ear to lock the slider (2).

5. A mixing device between conveyor belts as claimed in claim 1, characterized in that: Positioning bolts are embedded in the bottom of the limiting slide groove (201) and the surface of the guide plate (3).

6. A mixing device between conveyor belts as claimed in claim 1, characterized in that: The guide plate (3) is plate-shaped and has a groove in the middle. The extension plate (301) fits with the guide plate (3), and the extension plate (301) can be received into the guide plate (3).

7. A mixing device between conveyor belts as claimed in claim 2, characterized in that: The upper surface of the anti-slip slide groove (9) is provided with an opening, and the handle (9031) extends out of the opening on the upper surface of the anti-slip slide groove (9).

8. The mixing device between conveyor belts according to claim 1, characterized in that: The spiral ribbon (702) is arranged in an "S" shape, and the spiral ribbon (702) and the mixing cone (703) are arranged in a cross-arrangement, and a plurality of triangular pieces are arranged on the surface of the mixing cone (703).

9. A mixing device between conveyor belts as claimed in claim 1, characterized in that: The bulk material plate (5) is arranged in a conical shape, and irregular protrusions are arranged on the surface.