Automatic feeding and riveting mechanism for torsion-limiting shock absorber

By designing the automatic loading and riveting mechanism of the torque-limiting vibration damper, the automatic riveting between the friction plate and the corrugated plate is realized, solving the problems of low riveting efficiency and poor safety, and improving work efficiency and safety.

CN223288933UActive Publication Date: 2025-09-02WUHU DAJIE CLUTCH
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Patent Information

Application Number
CN202422643433.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-02
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

When the torque-limiting vibration damper is installed with friction plate and corrugated plate, the riveting efficiency is low and the safety is poor for the operator.

Method used

An automatic loading and riveting mechanism for torque-limiting vibration damper is designed. The first workbench and the second workbench are combined with the rotating electric machine and the hydraulic riveting mechanism to realize the automatic riveting of the friction plate and the corrugated plate. The automatic loading and riveting of the rivet is realized through the rotating loading plate and the rivet moving mechanism, reducing manual intervention.

Benefits of technology

It improves riveting efficiency and safety, reduces the risk of manual operation, and achieves an efficient and safe riveting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic feeding and riveting mechanism for a torsion-limiting shock absorber, which comprises a first workbench, a first rotating motor is arranged in the first workbench, the top of the first rotating motor is connected with a rotating platform, the top of the rotating platform is symmetrically provided with supporting discs, the tops of the supporting discs are connected with a riveting supporting disc, and the riveting supporting disc is connected with the rotating platform. A waveform piece and a friction disc are placed on the top of the riveting supporting disc, the side face of the first workbench is connected with a second workbench, a concave feeding table is arranged on the top of the second workbench, a rotary feeding disc is connected to the top of the concave feeding table, a feeding rail is arranged on the side face of the concave feeding table, and a hydraulic riveting mechanism is arranged at the rear end of the first workbench. Rivet moving mechanisms are arranged on the first workbench and the second workbench. The friction plate riveting device is used for solving the technical problems that at present, the friction plate riveting efficiency of a torsion limiting damper is low, and operators can be injured.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of riveting, in particular to an automatic feeding riveting mechanism for a torsion-limiting vibration damper. Background Art

[0002] A torque damper, also known as a torque damper, is generally used to connect the driving source and the driven source. Its main function is to protect the driving source by transmitting torque in the form of slipping when the driven source is overloaded. When the slip ends and the overload disappears, the transmission process is resumed.

[0003] During the manufacturing and installation process of the torque limiting vibration damper, there is a transmission mechanism inside. The important component of the transmission mechanism includes the friction plate. The friction plate needs to be installed on both sides of the corrugated plate and connected to the shock absorbing mechanism. When the friction plate and the corrugated plate are installed, multiple rivet interfaces are provided on them in a ring shape, and rivets are needed to connect the friction plate and the corrugated plate.

[0004] During the operation of the specific embodiment, the inventors found the following defects:

[0005] Since the friction plates are arranged in a ring on both sides of the corrugated plate, a riveting machine is required to rivet the friction plates one by one. After each riveting, the plates need to be rotated at a preset angle and riveted again. The riveting efficiency is low, and manual riveting operations are prone to cause damage to operators.

[0006] It should be noted that the above content belongs to the technical knowledge scope of the inventor. Since the technical content in this field is vast and too complicated, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0007] 1. Technical problems to be solved by the utility model:

[0008] The utility model provides an automatic feeding and riveting mechanism for a torque limiting vibration damper, which is used to solve the technical problems existing in the above-mentioned background technology.

[0009] 2. Technical solution:

[0010] The top of the support plate is connected to the top of the support plate, and the top of the support plate is connected to the rivet support plate. A corrugated plate and a friction plate are placed on the top of the riveted support plate. The side surface of the first workbench is connected to the second workbench, and the top of the second workbench is provided with a concave loading platform, the top of the concave loading platform is connected to the rotating loading plate, and the side surface of the concave loading platform is provided with a loading rail. A hydraulic riveting mechanism is provided at the rear end of the first workbench, and a rivet moving mechanism is provided on the first workbench and the second workbench. When the device is working, an operator places the corrugated plate and the friction plate on the riveted support plate on the side at the external working position of the first workbench, and there is connecting glue at the joint between the friction plate and the corrugated plate to improve the subsequent riveting accuracy. Then, the first rotating motor drives the riveted support plate on this side to rotate inward, rotates to the bottom of the hydraulic riveting mechanism, and the opposite side The friction sheet and the corrugated sheet on the riveting support plate are now riveted. After the operator takes the material, he places the new corrugated sheet and the friction sheet to be riveted on the rotating riveting support plate again and waits for the next round of operation. At the same time, the second workbench loads the rivets. The loading track can be manually loaded, that is, manually pushing the rivets into the loading track, or automatically loaded, that is, connecting the loading track to the rivet feeding vibration plate for loading. The vibration plate is an existing technology and will not be described in detail here. After loading, the rivets will be placed on the preset position of the rotating loading plate. Position distribution, at this time, the rivet moving mechanism on the top presses down to absorb and move all the rivets to the top of the riveting support plate on the side, and the rivets are placed in the holes corresponding to the corrugated plate and the friction plate and returned. Then the hydraulic riveting mechanism presses down again to complete the entire riveting operation. When riveting, this device does not need to press down the rivets separately, but instead rotates the loading tray and cooperates with the rivet moving mechanism to load the whole rivet. Finally, the rivets are formed at one time without the need for individual riveting. The work efficiency is high, and no operator intervention is required at the riveting point, which is highly safe.

[0011] Furthermore, four first connecting holes are symmetrically opened on the support plate, and the first connecting holes are connected to the rotating platform through screws. Support tubes are distributed in a ring on the top of the support plate, and a lifting groove is opened on the top of the support tube. A first spring is provided in the lifting groove, and the first spring is matched and connected to the lifting column. The top of the lifting column is connected to the riveted support plate, and a lifting handle is symmetrically provided on the top of the support plate.

[0012] Furthermore, a riveted groove is provided in an annular shape on the top of the riveted support plate, and a positioning pin is provided in an annular shape inside the riveted groove.

[0013] Furthermore, a second rotating motor is provided at the bottom of the concave loading platform, the second rotating motor is connected to the rotating loading disk, a notch is provided on the side of the concave loading platform, the notch is aligned with the loading track, and a rivet placement groove is separated at the intersection of the rotating loading disk and the inner wall of the concave loading platform.

[0014] Furthermore, the rivet moving mechanism includes a fixed track, a sliding groove is opened on the side of the fixed track, the sliding groove is matched and connected to the movable support plate, the rear end of the movable support plate is connected to the sliding block, the sliding block is slidably connected to the sliding groove, the middle part of the sliding block is matched and connected to the rotating screw rod, and the bottom of the movable support plate is connected to the lifting and transport mechanism.

[0015] Furthermore, the lifting and transport mechanism includes a lifting cylinder, the bottom of the lifting cylinder is connected to a fixed plate, and electromagnetic suction cups are distributed in a ring on the fixed plate. The bottom of the electromagnetic suction cup is slidably connected to a rivet adsorption block, and the top of the rivet adsorption block is connected to the electromagnetic suction cup through a second spring.

[0016] Furthermore, the hydraulic riveting mechanism includes two groups of symmetrically arranged support columns, the top of the support column is connected to the support platform, the top of the support platform is provided with a hydraulic press, the hydraulic column at the bottom of the hydraulic press is connected to the lifting and lowering pressure plate, the four corners of the top of the lifting and lowering pressure plate are provided with guide columns, the bottom of the lifting and lowering pressure plate is connected to the crimping column, the bottom of the crimping column is connected to the inside of the rivet column through a third spring, the bottom of the rivet column is connected to the crimping disk, and the bottom of the crimping disk is arranged with a crimping joint in a ring.

[0017] 3.Beneficial effects:

[0018] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:

[0019] The utility model has a reasonable design. The rotating platform and the riveting support plate on the first workbench can cooperate with the operator to load and unload materials. Since the loading and unloading stations are not together with the riveting stations, the safety of the operators is improved.

[0020] By setting up a second workbench, cooperating with the rotating loading disc and loading track, the automatic loading operation of rivets can be realized. Finally, the rivet moving mechanism moves the arranged rivets to the top of the corrugated plate and the friction plate for one-time loading. The hydraulic riveting mechanism performs subsequent riveting and pressing operations, which improves the loading efficiency and crimping efficiency.

[0021] It should be noted that the structures not introduced in the present invention do not involve the design points and improvement directions of the present invention, and are the same as the existing technology or can be implemented by using the existing technology, so they will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1It is a structural diagram of the utility model;

[0023] Figure 2 This is a schematic structural diagram of the utility model from another angle;

[0024] Figure 3 This is a schematic structural diagram of the rivet moving mechanism of the present utility model;

[0025] Figure 4 This is a schematic diagram of the top structure of the concave loading platform of the present utility model;

[0026] Figure 5 This is a schematic diagram of the top structure of the rotating platform of the present utility model;

[0027] Figure 6 This is a schematic structural diagram of the hydraulic riveting mechanism of the present utility model.

[0028] Reference numerals:

[0029] 1. First workbench; 2. Rotating platform; 3. Support plate; 31. First connecting hole; 32. Support tube; 33. Lifting column; 34. Lifting handle; 4. Riveting support plate; 5. Second workbench; 6. Concave loading platform; 61. Notch; 62. Rivet placement slot; 41. Riveting groove; 42. Locating pin; 7. Rotating loading plate; 8. Loading track; 9. Hydraulic riveting mechanism; 91. Support column; 92. Support platform; 93. Hydraulic press; 94. Lifting plate; 95. Guide column; 96. Crimp column; 97. Third spring; 98. Crimp plate; 99. Crimp head; 10. Rivet moving mechanism; 101. Fixed track; 102. Sliding groove; 103. Moving support plate; 104. Lifting and transporting mechanism; 105. Lifting cylinder; 106. Fixed plate; 107. Electromagnetic suction cup; 108. Rivet adsorption block; 109. Second spring. DETAILED DESCRIPTION

[0030] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0033] In this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," "provided with," "provided on," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances. Example

[0034] Refer to the attached Figure 1-6, an automatic feeding and riveting mechanism for a torque-limited vibration damper, comprising a first workbench 1, a first rotating motor is provided in the first workbench 1, the top of the first rotating motor is connected to a rotating platform 2, a support plate 3 is symmetrically provided on the top of the rotating platform 2, the top of the support plate 3 is connected to a riveting support plate 4, a corrugated sheet and a friction plate are placed on the top of the riveting support plate 4, the side of the first workbench 1 is connected to a second workbench 5, the top of the second workbench 5 is provided with a concave feeding platform 6, the top of the concave feeding platform 6 is connected to a rotating feeding plate 7, the concave feeding plate A loading track 8 is provided on the side of the material table 6, a hydraulic riveting mechanism 9 is provided at the rear end of the first workbench 1, and a rivet moving mechanism 10 is provided on the first workbench 1 and the second workbench 5. When the device is working, the operator places the corrugated sheet and the friction sheet on the riveting support plate 4 on this side at the external station of the first workbench 1. There is a connecting glue at the joint between the friction sheet and the corrugated sheet to improve the subsequent riveting accuracy. Then, the first rotating motor will drive the riveting support plate 4 on this side to rotate inward, rotate to the bottom of the hydraulic riveting mechanism 9, and the riveting support plate on the opposite side will rotate inward. The friction sheet and the corrugated sheet on the disk 4 are riveted at this time. After the operator takes the material, he places the new corrugated sheet and the friction sheet to be riveted on the rotating riveting support disk 4 again, waiting for the next round of operation. At the same time, the second workbench 5 loads the rivets. The loading track 8 can be manually loaded, that is, the rivets are pushed into the loading track 8 manually, or automatically loaded, that is, the loading track 8 is connected to the rivet loading vibration disk for loading. The vibration disk is an existing technology and will not be described in detail here. After loading is completed, the rivet will be at the preset position of the rotating loading disk 7 Distribution, at this time, the rivet moving mechanism 10 on the top presses down to absorb and move all the rivets to the top of the riveting support plate 4 on the side, and the rivets are placed in the holes corresponding to the corrugated plate and the friction plate and returned. Then the hydraulic riveting mechanism 9 is pressed down again to complete the entire riveting operation. When riveting, the device does not need to press down the rivets separately, but instead rotates the loading plate 7 to cooperate with the rivet moving mechanism 10 for overall loading, and finally rivets are formed at one time without the need for individual riveting. The work efficiency is high, and no operator intervention is required at the riveting point, which is highly safe.

[0035] Four first connecting holes 31 are symmetrically provided on the support plate 3, and the first connecting holes 31 are connected to the rotating platform 2 by screws. A support tube 32 is distributed in an annular manner on the top of the support plate 3, and a lifting groove is provided on the top of the support tube 32. A first spring is provided in the lifting groove, and the first spring is matched and connected to a lifting column 33. The top of the lifting column 33 is connected to the riveted support plate 4. A lifting handle 34 is symmetrically provided on the top of the support plate 3. The support plate 3 can be disassembled and replaced on the rotating platform 2 according to corrugated sheets of different specifications. When disassembling, it is only necessary to remove the screws and use the lifting handle 34 to transfer it. The connection of the lifting column 33 by the first spring can play a buffering effect and thereby improve the riveting effect of the hydraulic riveting mechanism 9 when it is working.

[0036] A riveting groove 41 is provided in a ring shape on the top of the riveting support plate 4, and a positioning pin 42 is provided in a ring shape inside the riveting groove 41. The riveting groove 41 is adapted to the rivet to facilitate subsequent riveting operations. The positioning pin 42 is adapted to the hole on the inner side of the corrugated sheet to be processed. When loading the material, the operator only needs to align the hole on the corrugated sheet with the positioning pin 42. In this way, displacement of the corrugated sheet, which may cause riveting failure, can be prevented during subsequent riveting.

[0037] The concave loading platform 6 is provided with a second rotating motor at the bottom, and the second rotating motor is connected to the rotating loading disc 7. A notch 61 is provided on the side of the concave loading platform 6, and the notch 61 is aligned with the loading track 8. The intersection of the rotating loading disc 7 and the inner wall of the concave loading platform 6 is separated by rivet placement grooves 62. The concave loading platform 6 cooperates with the rotating loading disc 7 to distribute the rivets in the rivet placement grooves 62. The layout shape of the rivet placement grooves 62 corresponds one-to-one to the holes to be riveted on the corrugated sheet. During loading, the rivet will enter the rivet placement grooves 62 through the loading track 8. After entering a rivet, the second rotating motor drives the rotating loading disc 7 to rotate a preset angle so that the second rivet placement groove 62 is aligned with the loading track 8 for loading. The above operation is repeated until all rivet placement grooves 62 are placed with rivets, and the next round of loading operation can be carried out after the subsequent rivet moving mechanism 10 takes away all the rivets.

[0038] The rivet moving mechanism 10 includes a fixed rail 101, a sliding groove 102 is opened on the side of the fixed rail 101, and the sliding groove 102 is matched and connected to the moving support plate 103, the rear end of the moving support plate 103 is connected to the sliding block, the sliding block is slidably connected to the sliding groove 102, and the middle of the sliding block is matched and connected to the rotating screw rod, and the bottom of the moving support plate 103 is connected to the lifting and transportation mechanism 104. The rivet moving mechanism 10 can take out the rivets loaded on the bottom rotating loading tray 7 as a whole and send them into the riveting support tray 4. When the rivet placement grooves 62 of the rotating loading tray 7 are all put into the rivets, the rotating screw rod drives the moving plate to move to the top of the rotating loading tray 7, and then the lifting and transportation mechanism 104 will descend, and the rivets on the bottom rotating loading tray 7 will be adsorbed, and then lifted by the lifting and transportation mechanism 104. The rotating screw rod drives the moving plate to the top of the riveting support tray 4 again, and the lifting and transportation mechanism 104 descends to put the rivets into the corresponding position of the corrugated sheet and then lifts and resets, waiting for the next round of transportation operation.

[0039] The lifting and transporting mechanism 104 includes a lifting cylinder 105, the bottom of which is connected to a fixed plate 106, and an electromagnetic suction cup 107 is distributed in an annular manner on the fixed plate 106. The bottom of the electromagnetic suction cup 107 is slidably connected to the rivet adsorption block 108, and the top of the rivet adsorption block 108 is connected to the electromagnetic suction cup 107 through a second spring 109. When the loaded rivet needs to be transferred to the corresponding hole of the corrugated sheet, the lifting cylinder 105 first descends to the bottom, so that the rivet adsorption block 108 enters the rivet in the rivet placement groove 62, and the electromagnetic suction cup 107 is energized to adsorb the rivet, and then rises to the top, and then the screw rod is rotated to drive the lifting cylinder 105 to move to the top of the riveting support plate 4, and the lifting cylinder 105 descends again, so that all the rivets enter the holes in the corrugated sheet that need to be riveted, and the electromagnetic suction cup 107 is powered off. Under the action of gravity, the rivets automatically enter the corresponding position and wait for subsequent riveting operations.

[0040] The hydraulic riveting mechanism 9 includes two groups of support columns 91 set up symmetrically, the top of the support column 91 is connected to the support platform 92, the top of the support platform 92 is provided with a hydraulic press 93, the hydraulic column at the bottom of the hydraulic press 93 is connected to the lifting and lowering pressure plate 94, the four corners of the top of the lifting and lowering pressure plate 94 are provided with guide columns 95, the bottom of the lifting and lowering pressure plate 94 is connected to the crimping column 96, the bottom of the crimping column 96 is connected to the inside of the riveting column through the third spring 97, the bottom of the riveting column is connected to the crimping disk 98, and the bottom of the crimping disk 98 is arranged in a ring with a crimping joint 99. When there are rivets in the corrugated plate and the friction plate at the bottom, the hydraulic press 93 at the top drives the lifting and lowering pressure plate 94 to descend, and then drives all the crimping joints 99 at the bottom to align with the rivets for riveting forming operations. The third spring 97 can play a buffering role, and the crimping joints 99 can drive the rivets at the corresponding positions at the bottom to perform riveting operations.

[0041] The above-mentioned embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, which all fall within the scope of protection of the utility model. Therefore, the scope of protection of the utility model patent shall be based on the attached claims.

Claims

1. An automatic feeding and riveting mechanism for a torque limiting vibration damper, characterized by: The invention comprises a first workbench (1), wherein a first rotating motor is provided in the first workbench (1), the top of the first rotating motor is connected to a rotating platform (2), a support plate (3) is symmetrically provided on the top of the rotating platform (2), the top of the support plate (3) is connected to a riveting support plate (4), a corrugated sheet and a friction plate are placed on the top of the riveting support plate (4), the side of the first workbench (1) is connected to a second workbench (5), the top of the second workbench (5) is provided with a concave loading platform (6), the top of the concave loading platform (6) is connected to a rotating loading plate (7), the side of the concave loading platform (6) is provided with a loading track (8), the rear end of the first workbench (1) is provided with a hydraulic riveting mechanism (9), and the first workbench (1) and the second workbench (5) are provided with a rivet moving mechanism (10).

2. The automatic feeding and riveting mechanism for a torque limiting vibration damper according to claim 1, characterized in that: Four first connection holes (31) are symmetrically provided on the support plate (3), and the first connection holes (31) are connected to the rotating platform (2) through screws. A support tube (32) is distributed in an annular shape on the top of the support plate (3), and a lifting groove is provided on the top of the support tube (32). A first spring is provided in the lifting groove, and the first spring is matched and connected to a lifting column (33). The top of the lifting column (33) is connected to the riveted support plate (4), and a lifting handle (34) is symmetrically provided on the top of the support plate (3).

3. The automatic feeding and riveting mechanism for a torque limiting vibration damper according to claim 1, characterized in that: A riveting groove (41) is provided in an annular manner on the top of the riveted support plate (4), and a positioning pin (42) is provided in an annular manner inside the riveted groove (41).

4. The automatic feeding and riveting mechanism for a torque limiting vibration damper according to claim 1, characterized in that: A second rotating motor is provided at the bottom of the concave loading platform (6), and the second rotating motor is connected to the rotating loading disc (7). A notch (61) is provided on the side of the concave loading platform (6), and the notch (61) is aligned with the loading track (8). A rivet placement groove (62) is provided at the intersection of the rotating loading disc (7) and the inner wall of the concave loading platform (6).

5. The automatic feeding and riveting mechanism for a torque limiting vibration damper according to claim 1, characterized in that: The rivet moving mechanism (10) comprises a fixed rail (101), a sliding groove (102) is formed on a side of the fixed rail (101), the sliding groove (102) is matched and connected to a movable support plate (103), the rear end of the movable support plate (103) is connected to a sliding block, the sliding block is slidably connected to the sliding groove (102), the middle of the sliding block is matched and connected to a rotating screw rod, and the bottom of the movable support plate (103) is connected to a lifting and transporting mechanism (104).

6. The automatic feeding and riveting mechanism for a torque limiting vibration damper according to claim 5, characterized in that: The lifting and transporting mechanism (104) includes a lifting cylinder (105), the bottom of the lifting cylinder (105) is connected to a fixed plate (106), an electromagnetic suction cup (107) is distributed in an annular manner on the fixed plate (106), the bottom of the electromagnetic suction cup (107) is slidably connected to a rivet adsorption block (108), and the top of the rivet adsorption block (108) is connected to the electromagnetic suction cup (107) via a second spring (109).

7. The automatic feeding and riveting mechanism for a torque limiting vibration damper according to claim 6, characterized in that: The hydraulic riveting mechanism (9) comprises two groups of support columns (91) symmetrically arranged, wherein the top of the support column (91) is connected to the support platform (92), the top of the support platform (92) is provided with a hydraulic press (93), the hydraulic column at the bottom of the hydraulic press (93) is connected to the lifting and lowering plate (94), the four corners of the top of the lifting and lowering plate (94) are provided with guide columns (95), the bottom of the lifting and lowering plate (94) is connected to the pressing column (96), the bottom of the pressing column (96) is connected to the inside of the riveting column through a third spring (97), the bottom of the riveting column is connected to the pressing disk (98), and the bottom of the pressing disk (98) is provided with a pressing joint (99) in a ring.