Automatic riveting device for red copper pipe

By designing the automatic riveting device of the copper tube, the automatic riveting of the copper tube on the main valve body is achieved, solving the problems of time-consuming and labor-intensive manual operation and poor product, and improving operating efficiency and product quality.

CN223288934UActive Publication Date: 2025-09-02ZHEJIANG CHUNHUI INTELLIGENT CONTROL CO LTD
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Patent Information

Application Number
CN202422447752.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-02
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the prior art, manual tapping and riveting are time-consuming and labor-intensive and easy to cause product defects when installing on the main valve body.

Method used

An automatic riveting device for copper tube is designed, including bottom plate, guide rail, guide table, fixed block, center seat, riveting head, pressure cylinder and other components, and the riveting device is driven by a controller with one-click drive for automatic operation.

Benefits of technology

Improves operational simplicity and work efficiency and improves product yield.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223288934U_ABST
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Abstract

The utility model discloses an automatic riveting device for a red copper pipe. The riveting device comprises a bottom plate, a guide rail, a guide table, a fixing block, a center base, a copper pipe, a main valve body, a supporting column, a riveting head, a top plate, a pressure air cylinder, an air cylinder electromagnetic valve, a controller, a displacement air cylinder and an air cylinder supporting base. A guide rail and a cylinder supporting seat are fixed on the bottom plate; the guide table is matched with the guide rail; the displacement cylinder is fixed on the cylinder supporting seat, and a piston rod of the displacement cylinder is connected with the guide table; the fixing block and the center base are fixed to the guide table, and the copper pipe and the main valve body can be fixed. The top plate is connected with the bottom plate through the four supporting columns. The pressure cylinder is fixed on the top plate, and a piston rod of the pressure cylinder is connected with the riveting head; the cylinder electromagnetic valve is connected with the pressure cylinder and the displacement cylinder; and the controller is connected with the air cylinder electromagnetic valve. The riveting device is driven by the controller in a one-key mode, operation is easy, and the working efficiency and the product yield are improved.
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Description

Technical Field

[0001] The utility model relates to an automatic riveting and pressing device for a copper tube, in particular to an automatic riveting and pressing device for a copper tube on a main valve body. Background Art

[0002] When installing copper tubes on the main valve body, riveting is typically used to secure them. Currently, we manually tap the rivet head to deform and expand one end of the copper tube to secure it. This operation is time-consuming and labor-intensive, and can easily result in product defects, so improvements are needed. Utility Model Content

[0003] Based on the accumulation of long-term production practice experience and technical exploration, this utility model provides an automatic riveting device for copper tubes, which specifically adopts the following technical solutions:

[0004] An automatic riveting device for copper tubes. It includes a base plate, guide rails, a guide platform, a fixed block, a center seat, a copper tube, a main valve body, support columns, a riveting head, a top plate, a pressure cylinder, a cylinder solenoid valve, a controller, a displacement cylinder, and a cylinder support seat. The base plate is fixed with a guide rail and a cylinder support seat; the guide platform cooperates with the guide rail; the displacement cylinder is fixed to the cylinder support seat, and its piston rod is connected to the guide platform; the fixed block and center seat are fixed to the guide platform, and can fix the copper tube and the main valve body; the top plate is connected to the base plate via four support columns; the pressure cylinder is fixed to the top plate, and its piston rod is connected to the riveting head; the cylinder solenoid valve connects the pressure cylinder and the displacement cylinder; and the controller is connected to the cylinder solenoid valve.

[0005] Compared with the original method of manually hammering the riveting head to rivet the copper tube, the utility model is beneficial in that: the utility model drives the riveting device with one button of the controller, which is not only simple to operate, but also improves work efficiency and product yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0007] Figure 2 It is a schematic diagram of a specific embodiment of the present utility model;

[0008] Figure 3 It is a front view of a specific embodiment of the utility model;

[0009] Figure 4 It is a cross-sectional view of a specific embodiment of the present utility model.

[0010] Among them: 1-base plate, 2-guide rail, 3-guide platform, 4-fixed block, 5-center seat, 6-copper tube, 7-main valve body, 8-support column, 9-rivet head, 10-top plate, 11-pressure cylinder, 12-cylinder solenoid valve, 13-controller, 14-displacement cylinder, 15-cylinder support seat. DETAILED DESCRIPTION

[0011] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings.

[0012] like Figure 1 The illustrated automatic riveting device for copper tubes features a guide rail 2 and a cylinder support 15 fixed to a base plate 1. A guide platform 3 engages with the guide rail 2 and can slide along it. A displacement cylinder 14 is fixed to the cylinder support 15, with its piston rod connected to the guide platform 3. Extension and contraction of the displacement cylinder 14 drives the guide platform 3 to slide along the guide rail 2. A fixing block 4 and a center seat 5 are fixed to the guide platform 3 and are used to secure the copper tube 6 and main valve body 7 to be riveted. A top plate 10 is secured to the base plate 1 via four support columns 8. A pressure cylinder 11 is fixed to the top plate 10, with its piston rod extending and contracting through a hole in the center of the top plate 10 and connected to a riveting head 9. This extension and contraction of the pressure cylinder 11 drives the riveting head 9 to provide pressure for riveting the copper tube 6. A controller 13, via a cylinder solenoid valve 12, controls the extension and contraction of the pressure cylinder 11 and displacement cylinder 14 when both power and air are supplied.

[0013] Combine Figure 1-4 The working principle of the automatic riveting device for copper tubes provided by the utility model is as follows: first, insert the copper tube 6 into the center seat 5; then put the main valve body 7 on it, paying attention to inserting the copper tube 6 into the corresponding hole of the main valve body 7 and making one end of the main valve body 7 lean against the fixed block 4; next, press the start button on the controller 13, at this time the device is started, and the action steps are: the piston rod of the displacement cylinder 14 retracts to drive the guide table 3 to align the riveting head 9 with the riveting part, the piston rod of the pressure cylinder 11 extends to drive the riveting head 9 to apply pressure to the riveting part to expand and deform one end of the copper tube 6 to complete the riveting, the piston rod of the pressure cylinder 11 retracts, the piston rod of the displacement cylinder 14 extends, and the device is reset; finally, take out the main valve body 7, at this time the copper tube 6 has been riveted to the main valve body 7.

[0014] The utility model is simple to operate and has high riveting efficiency. It has been used in production practice, with a significant improvement in product yield and good implementation effect.

[0015] In summary, in industrial applications, the automatic riveting device for copper tubes provided by the present invention can replace riveting heads and center seats of various specifications to meet the riveting requirements of metal tubes of different materials and diameters in product holes.

Claims

1. An automatic riveting device for copper tubes, characterized by: A guide rail (2) and a cylinder support seat (15) are fixed on the bottom plate (1); the guide platform (3) is matched with the guide rail (2); the displacement cylinder (14) is fixed on the cylinder support seat (15), and its piston rod is connected to the guide platform (3); the fixing block (4) and the center seat (5) are fixed on the guide platform (3), and the copper tube (6) and the main valve body (7) can be fixed; the top plate (10) is connected to the bottom plate (1) through four support columns (8); the pressure cylinder (11) is fixed on the top plate (10), and its piston rod is connected to the riveting head (9); the cylinder solenoid valve (12) is connected to the pressure cylinder (11) and the displacement cylinder (14); and the controller (13) is connected to the cylinder solenoid valve (12).

2. The automatic riveting device for copper tubes according to claim 1, characterized in that: The extension and contraction of the displacement cylinder (14) can drive the guide platform (3) to slide along the guide rail (2).