Extrusion cooling device
By designing extrusion cooling devices for movable spray components, wiper components and wastewater recycling components, the problems of uneven cooling of PVC pipes and waste water resources are solved, and cooling efficiency and resource utilization are improved.
Patent Information
- Application Number
- CN202422559624.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing PVC pipe cooling methods cannot cool evenly, the cooling efficiency is low, and the cooling water cannot be recycled, affecting production efficiency and cost.
An extrusion cooling device is designed including a spray assembly, a wiper assembly and a wastewater recycling assembly. The spray assembly is movable to spray, the wiper assembly removes excess moisture, the wastewater recycling assembly recycles cooling water, and combines the drive motor and fan blade to accelerate the cooling water cooling.
It realizes multi-angle spray cooling, quickly scraping away moisture, facilitates drying, saves water resources, and reduces production costs.
Smart Images

Figure CN223290296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC production, in particular to an extrusion cooling device. Background Art
[0002] PVC, known in Chinese as "polyvinyl chloride," is a commonly used thermoplastic formed by the polymerization of vinyl chloride monomer. Its trade name is abbreviated as "chlorinated plastic." Pure PVC resin is a hard thermoplastic with a decomposition temperature very close to its plasticizing temperature and poor mechanical strength. Therefore, it cannot be used to mold products. Plasticizers, stabilizers, and fillers must be added to improve its properties to create PVC plastic, which is then processed into various products. PVC is categorized as rigid PVC and soft PVC depending on the amount of plasticizer added.
[0003] PVC pipes are typically produced using extruders. Due to the thermoplastic nature of PVC, the high-temperature PVC plastic needs to be cooled before it can be shaped. Existing PVC cooling methods typically involve directly placing the high-temperature pipe in water, which rapidly reduces the surface temperature of the PVC. This limits the area of the PVC pipe that receives spray cooling, and the fixed spray angle prevents uniform cooling of the PVC pipe surface, impacting cooling efficiency. Furthermore, the cooling water cannot be quickly recycled. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, the present application provides an extrusion cooling device.
[0005] The present application provides an extrusion cooling device, which adopts the following technical solution:
[0006] An extrusion cooling device includes a support frame and a water trough, wherein the water trough is arranged on the top of the support frame, and slide rails are arranged on both side walls of the water trough along its own length direction. A cooling water delivery pipe is arranged on one outer wall of the water trough, and a spray assembly for cooling the PVC pipe is arranged between the two slide rails. One end of the water trough is connected to a drain box, and a scraper assembly for scraping moisture on the surface of the PVC pipe is arranged in the drain box. A wastewater recovery assembly is arranged on one side of the support frame.
[0007] By adopting the above technical solution, the spray assembly can move along the length direction of the slide rail, so as to facilitate the adjustment of the spray position of the PVC pipe, and the spray assembly can spray the PVC pipe from multiple angles at the same time. When the cooled PVC pipe passes over the drain box, the wiper assembly will scrape the cooling water on the surface of the PVC pipe, so as to facilitate the subsequent air drying of the PVC pipe. At the same time, the wastewater recovery assembly can recycle the used cooling water, thereby saving resources and reducing production costs.
[0008] Optionally, the spray assembly includes a plurality of arc-shaped spray pipes, and the plurality of spray pipes are arranged along the length direction of the water tank. The spray pipes are evenly connected with a plurality of nozzles, and the plurality of nozzles spray clean water toward the center of the spray pipe. Both ends of the spray pipe are provided with sliders, and the two sliders are respectively slid on two slide rails. The sliders are provided with fixing components for fixing themselves. One side of the spray pipe is connected with a connecting hose, and the connecting hose is provided with a quick-connect male connector. The cooling water delivery pipe is evenly provided with quick-connect female connectors along its length direction, and the quick-connect male connector is inserted on the quick-connect female connector.
[0009] By adopting the above technical solution, workers can easily adjust the positions of multiple spray pipes, thereby improving the cooling effect on PVC pipes.
[0010] Optionally, the fixing assembly includes a screw and a handwheel, the screw is arranged on the slider along the vertical direction, and the screw is threadedly connected to the slider, and the handwheel is coaxially arranged on the top of the screw.
[0011] By adopting the above technical solution, the staff can easily fix the position of the slider.
[0012] Optionally, the wiper assembly includes two fixed blocks, and mounting plates are horizontally provided on both side walls of the drain box. A plurality of mounting holes are evenly opened on the mounting plates along their own lengths. The two fixed blocks are respectively provided on the two mounting plates, and the fixing blocks are provided with fixing bolts for fixing their own positions. The screws of the fixing bolts are inserted into the mounting holes, and sponge blocks are bonded to the two fixing blocks toward one end close to the PVC pipe.
[0013] By adopting the above technical solution, the sponge block on the fixed block can scrape off and absorb the water attached to the surface of the PVC pipe, making the surface of the PVC pipe easier to dry. The scraped water will fall to the bottom of the drain box and then flow into the sink for subsequent recycling.
[0014] Optionally, water adding buckets are provided on the water trough and on both sides of the drain box, a water adding pipe is provided at the other end of the water adding bucket, and the end of the water adding pipe away from the water adding bucket is connected to the cooling water delivery pipe. Water wheel blades are rotatably provided on the water trough and at one end of the drain box, a power motor is fixed on the water trough, and the output shaft of the power motor is coaxially connected to the water wheel blades.
[0015] By adopting the above technical solution, cooling water flows out from the water adding bucket, and the flow direction of the cooling water in the water tank is opposite to the forward direction of the PVC pipe, thereby better cooling the PVC pipe.
[0016] Optionally, the wastewater recovery component includes a wastewater collection box, which is arranged at one end of the sink away from the drain tank, and the bottom of the wastewater collection box is connected to a wastewater collection pipe, and the end of the wastewater collection pipe away from the wastewater collection box is connected to a cooling water pipe, the cooling water pipe is spirally arranged, and a plurality of heat sinks are evenly arranged on the cooling water pipe, and the end of the cooling water pipe away from the wastewater collection pipe is connected to a water collecting tank, and a water pump is provided on one side of the water collecting tank, the water inlet of the water pump is connected to the water collecting tank, and the water outlet of the water pump is connected to a supply pipe, and one end of the supply pipe is connected to the cooling water delivery pipe.
[0017] By adopting the above technical solution, the cooling water in the water tank flows into the wastewater collection tank, and then flows into the water collection tank for storage after being cooled through the cooling water pipe. The water pump then pumps the recovered and cooled cooling water into the cooling water delivery pipe for reuse of the cooling water.
[0018] Optionally, fan blades are rotatably provided on the support frame, a drive motor is fixedly provided on the support frame, and an output shaft of the drive motor is coaxially connected to the fan blades.
[0019] By adopting the above technical solution, the air circulation will be accelerated during the rotation of the fan blades, thereby accelerating the heat exchange between the air and the multiple heat sinks, so that the cooling water can be cooled more quickly.
[0020] Optionally, a water guide plate is provided at the bottom of the drain box, and the installation height of the water guide plate close to one end of the water tank is lower than that of the other end of the water guide plate.
[0021] By adopting the above technical solution, under the action of the water guide plate, the cooling water will gradually flow into the water tank for easy recycling and saving water resources.
[0022] The utility model has the following advantages:
[0023] 1. By sliding multiple spray pipes on the slide rail and installing a wastewater recovery component on one side of the support frame, the PVC pipe can be sprayed from multiple angles at the same time, and the cooling water can be quickly recycled;
[0024] 2. By setting up a scraper component, the moisture on the surface of the PVC pipe can be scraped off, thereby making it easier for the surface of the PVC pipe to be dried;
[0025] 3. By setting up a drive motor and fan blades, the recovered cooling water can be cooled faster. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the installation structure of the wiper assembly of the utility model;
[0028] Figure 3 This is a schematic diagram of the installation structure of the spray assembly of the utility model;
[0029] In the figure: 1. Support frame; 11. Water tank; 12. Slide rail; 13. Cooling water delivery pipe; 14. Drain box; 141. Water guide plate; 15. Water adding bucket; 16. Water adding pipe; 17. Water wheel blade; 18. Power motor; 19. Fan blade; 191. Drive motor; 2. Spray assembly; 21. Spray pipe; 22. Spray head; 23. Slider; 24. Connecting hose; 25. Quick plug male connector; 26. Quick plug female connector; 3. Wiper assembly; 31. Fixing block; 32. Mounting plate; 33. Mounting hole; 34. Fixing bolt; 35. Sponge block; 4. Wastewater recovery assembly; 41. Wastewater collection box; 42. Wastewater collection pipe; 43. Cooling water pipe; 44. Heat sink; 45. Water collecting tank; 46. Water pump; 47. Supply pipe; 5. Fixing assembly; 51. Screw; 52. Handwheel DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0031] like Figures 1 to 3As shown, an extrusion cooling device includes a support frame 1 and a water tank 11. The water tank 11 is installed on the top of the support frame 1. Slide rails 12 are installed on both side walls of the water tank 11 along its own length direction, and the two slide rails 12 are parallel to each other. A cooling water delivery pipe 13 is installed on the outer wall of one side of the water tank 11. A spray assembly 2 for cooling the PVC pipe is installed between the two slide rails 12. One end of the water tank 11 is connected to a drain box 14. A wiper assembly 3 for scraping moisture on the surface of the PVC pipe is installed in the drain box 14. A wastewater recovery assembly 4 is installed on one side of the support frame 1. When the PVC pipe needs to be cooled in time after being extruded from the extruder, after the PVC pipe passes through the water tank 11, the water on the water tank 11 The spray component 2 sprays cooling water onto the surface of the PVC pipe, thereby cooling the PVC pipe. At the same time, the bottom of the PVC pipe is located inside the water tank 11. The cooling water in the water tank 11 will continuously cool the bottom of the PVC pipe, so that the PVC pipe can be cooled better. The cooled PVC pipe will pass through the drain box 14. The scraper component 3 located in the drain box 14 can scrape off excess water on the surface of the PVC pipe to facilitate the subsequent processing steps to dry the surface of the PVC pipe. The water scraped off from the surface of the PVC pipe will be discharged into the water tank 11 through the drain box 14, and then reused after cooling treatment through the wastewater recovery component 4, thereby saving production costs and reducing the consumption of water resources.
[0032] like Figures 1 to 3As shown, the spray assembly 2 includes a plurality of arc-shaped spray pipes 21, and the plurality of spray pipes 21 are arranged along the length direction of the water tank 11. The spray pipes 21 are evenly connected and installed with a plurality of nozzles 22. The plurality of nozzles 22 spray clean water toward the center of the spray pipe 21, so that the PVC pipe can be sprayed from multiple angles at the same time, thereby improving the cleaning of the surface of the PVC pipe. Sliders 23 are installed at both ends of the spray pipe 21. The two slides 23 are respectively slidably installed on the two slide rails 12. The slides 23 A fixing assembly 5 for fixing itself is installed on it, a connecting hose 24 is installed on one side of the spray pipe 21, a quick plug male 25 is installed on the connecting hose 24, and a quick plug female 26 is evenly connected and installed on the cooling water delivery pipe 13 along its length direction. The quick plug male 25 is plugged into the quick plug female 26. Since the quick plug male 25 and the quick plug female 26 both adopt the existing technology, in this embodiment, the quick plug male 25 and the quick plug female 26 are not connected. The specific composition of the PVC pipe is described in detail one by one; after the PVC pipe is extruded by the extruder, it enters the water tank 11 for cooling. The temperature of the end of the PVC pipe just entering the water tank 11 will be higher than the height of the end of the PVC pipe leaving the water tank 11. In order to improve the cooling effect of the PVC pipe, the spray pipe 21 is slidably installed on the slide rail 12 through the slider 23, so that the mobile spray pipe 21 can be conveniently installed, and then multiple spray pipes 21 are installed in the water tank 11 near the end of the extruder, so as to cool the PVC pipe. Rapid cooling and improved cooling effect. When installing the spray pipe 21, slide the slider 23 from one end of the slide rail 12 into the slide rail 12, and then move the position of the spray pipe 21. When the movement is completed, use the fixing component 5 to fix the current position of the slider 23, thereby improving the stability of the spray pipe 21 during operation; insert the quick-connect male connector 25 on the connecting hose 24 into the quick-connect female connector 26 on the cooling water delivery pipe 13, so that the connecting hose 24 can be connected to the cooling water delivery pipe 13 quickly and conveniently.
[0033] like Figures 1 to 3 As shown, the fixing assembly 5 includes a screw 51 and a handwheel 52. The screw 51 is installed on the slider 23 in the vertical direction, and the screw 51 is threadedly connected to the slider 23, and the handwheel 52 is coaxially installed on the top of the screw 51; when the staff moves the spray pipe 21 and the slider 23 to a suitable position, the handwheel 52 is turned, and the handwheel 52 will drive the screw 51 to rotate during the rotation of the handwheel 52. During the rotation of the screw 51, the bottom of the screw 51 will abut against the bottom wall of the slide rail 12, so that the slider 23 will not be able to continue to move along the length direction of the slide rail 12, and the current position of the slider 23 is fixed, so that the spray pipe 21 can work better.
[0034] like Figures 1 to 3As shown, the wiper assembly 3 includes two fixing blocks 31, and mounting plates 32 are horizontally installed on the two side walls of the drain tank 11. A plurality of mounting holes 33 are evenly opened on the mounting plates 32 along their own length. The two fixing blocks 31 are respectively installed on the two mounting plates 32, and fixing bolts 34 for fixing themselves on the mounting plates 32 are installed on the fixing blocks 31. The screw 51 of the fixing bolt 34 is inserted into the mounting plates 32. Sponge blocks 35 are bonded and installed on the ends of the two fixing blocks 31 close to the PVC pipe. After cooling, the PVC pipe will gradually move between the two fixing blocks 31, and the sponge blocks 35 on the fixing blocks 31 can The water attached to the surface of the PVC pipe is scraped off and absorbed, making the surface of the PVC pipe easier to dry. The scraped water will fall into the bottom of the drain box 14 and then flow into the water tank 11 for subsequent recycling. Different PVC pipes have different diameters. In order to be able to scrape off the surface moisture of PVC pipes of different sizes, the staff will move the fixing plate to a suitable position, insert the screw 51 of the fixing bolt 34 into the mounting hole 33 corresponding to the current position, and then use the nut of the fixing bolt 34 to lock it, that is, the position of the fixing block 31 can be fixed, thereby improving the stability of the fixing block 31 during operation.
[0035] like Figures 1 to 3 As shown, a water adding bucket 15 is connected and installed on both sides of the drain box 14 on the water trough 11, and a water adding pipe 16 is connected and installed on the other end of the water adding bucket 15. The end of the water adding pipe 16 away from the water adding bucket 15 is connected to the cooling water delivery pipe 13. A water wheel blade 17 is rotatably installed on the water trough 11 and on one end of the drain box 14. A power motor 18 is fixedly installed on the water trough 11, and the output shaft of the power motor 18 is coaxially connected to the water wheel blade 17. When the PVC pipe is cooled in the water trough 11, the cooling water passes through the cooling water pipe 13. The cooling water delivery pipe 13 is input into the water adding pipe 16, and then the cooling water in the water adding pipe 16 flows out from the water adding bucket 15. The flow direction of the cooling water in the water tank 11 is opposite to the forward direction of the PVC pipe, thereby better cooling the PVC pipe. In addition, in order to improve the cooling effect on the PVC pipe, the power motor 18 is started. The power motor 18 will drive the water wheel blades 17 to rotate during the rotation. The water wheel blades 17 will accelerate the movement speed of the water flow during the rotation, thereby improving the cooling effect on the PVC pipe.
[0036] like Figures 1 to 3As shown, the wastewater recovery component 4 includes a wastewater collection box 41, which is installed at one end of the water tank 11 away from the drain tank 14. The bottom of the wastewater collection box 41 is connected to a wastewater collection pipe 42, and the end of the wastewater collection pipe 42 away from the wastewater collection box 41 is connected to a cooling water pipe 43. The cooling water pipe 43 is spirally arranged, and a plurality of heat sinks 44 are evenly installed on the cooling water pipe 43. The plurality of heat sinks 44 are arranged parallel to each other. The end of the cooling water pipe 43 away from the wastewater collection pipe 42 is connected to a water collecting box 45, and a water pump 46 is fixedly installed on one side of the water collecting box 45. The water inlet of the water pump 46 is connected to the water collecting box 45, and the water outlet of the water pump 46 is connected to a supply pipe 47. One end of the supply pipe 47 is connected to the cooling water delivery pipe 13 ; When the PVC pipe is cooled inside the water tank 11, the cooling water in the water tank 11 will flow out from the water adding bucket 15 and multiple nozzles 22 to cool the PVC pipe, and then flow into the wastewater collection tank 41 for collection. The collected cooling water is sent to the cooling water pipe 43 through the wastewater collection pipe 42. Since multiple heat sinks 44 are evenly installed on the cooling water pipe 43, the recovered cooling water can be quickly cooled. The cooled cooling water flows into the water collecting tank 45, and then the recovered and cooled cooling water is pumped 46 into the cooling water delivery pipe 13 by the water pump 46 to facilitate the reuse of the cooling water; in this embodiment, in order to improve the cooling effect of the cooling water, the cooling water pipe 43 and the heat sink 44 are made of copper.
[0037] like Figures 1 to 3 As shown, a fan blade 19 is rotatably installed on the support frame 1, and a drive motor 191 is fixedly installed on the support frame 1, and the output shaft of the drive motor 191 is coaxially connected to the fan blade 19; when the drive motor 191 is started, the fan blade 19 will be driven to rotate during the rotation of the drive motor 191, and the rotation of the fan blade 19 will accelerate the circulation of air, thereby accelerating the heat exchange between the air and the multiple heat sinks 44, so that the cooling water can be cooled more quickly.
[0038] like Figures 1 to 3 As shown, a water guide plate 141 is installed at the bottom of the drain box 14, and the installation height of the water guide plate 141 near one end of the water trough 11 is lower than the other end of the water guide plate 141; when the cooling water on the surface of the PVC pipe is scraped off by the scraping assembly 3, the scraped cooling water falls to the bottom of the drain box 14 under the action of its own gravity. Since the water guide plate 141 is installed at an angle on the bottom of the drain box 14, under the action of the water guide plate 141, the cooling water will gradually flow into the water trough 11 for easy recycling and saving water resources.
[0039] The implementation principle of this embodiment is as follows: when the PVC pipe is extruded from the extruder, it needs to be cooled in time. After the PVC pipe passes through the water tank 11, the spray component 2 on the water tank 11 sprays cooling water onto the surface of the PVC pipe, thereby cooling the PVC pipe. At the same time, the bottom of the PVC pipe is located inside the water tank 11. The cooling water in the water tank 11 will continuously cool the bottom of the PVC pipe, so that the PVC pipe can be cooled better. The cooled PVC pipe will pass through the drain box 14. The scraper component 3 located in the drain box 14 can scrape off excess water on the surface of the PVC pipe, so as to facilitate the subsequent processing steps to dry the surface of the PVC pipe. The water scraped off from the surface of the PVC pipe will be discharged into the water tank 11 through the drain box 14, and then reused after cooling treatment through the wastewater recovery component 4, thereby saving production costs and reducing the consumption of water resources.
[0040] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation on the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the above-described technical content to make many possible changes and modifications to the present invention, or modify it into an equivalent embodiment with equivalent variations. Therefore, any changes, modifications, equivalent variations, and modifications made to the above embodiments based on the technology of the present invention that do not depart from the content of the present invention are within the scope of protection of the present invention.
Claims
1. An extrusion cooling device, characterized in that: The invention comprises a support frame (1) and a water trough (11), wherein the water trough (11) is arranged on the top of the support frame (1), and slide rails (12) are arranged on both side walls of the water trough (11) along its length direction, and a cooling water delivery pipe (13) is arranged on one outer wall of the water trough (11), and a spray assembly (2) for cooling down the PVC pipe is arranged between the two slide rails (12), and one end of the water trough (11) is connected to a drain box (14), and a scraper assembly (3) for scraping moisture on the surface of the PVC pipe is arranged in the drain box (14), and a wastewater recovery assembly (4) is arranged on one side of the support frame (1).
2. The extrusion cooling device according to claim 1, characterized in that: The spray assembly (2) comprises a plurality of arc-shaped spray pipes (21), the plurality of spray pipes (21) being arranged along the length direction of the water tank (11), the plurality of spray heads (22) being evenly connected and arranged on the spray pipe (21), the plurality of spray heads (22) spraying clean water toward the center of the spray pipe (21), a slider (23) being provided at both ends of the spray pipe (21), the two sliders (23) being respectively slidably arranged on two slide rails (12), the slider (23) being provided with a fixing assembly (5) for fixing itself, a connecting hose (24) being connected and arranged on one side of the spray pipe (21), the connecting hose (24) being provided with a quick-connect male connector (25), the cooling water delivery pipe (13) being evenly provided with quick-connect female connectors (26) along its length direction, the quick-connect male connector (25) being inserted into the quick-connect female connector (26).
3. The extrusion cooling device according to claim 2, characterized in that: The fixing assembly (5) comprises a screw (51) and a hand wheel (52), wherein the screw (51) is arranged on the slider (23) along the vertical direction and is threadedly connected to the slider (23), and the hand wheel (52) is coaxially arranged on the top of the screw (51).
4. The extrusion cooling device according to claim 1, characterized in that: The wiper assembly (3) includes two fixing blocks (31), and mounting plates (32) are horizontally arranged on both side walls of the drain box (14). A plurality of mounting holes (33) are evenly opened on the mounting plates (32) along their own lengths. The two fixing blocks (31) are respectively arranged on the two mounting plates (32). The fixing blocks (31) are provided with fixing bolts (34) for fixing their own positions. The screws (51) of the fixing bolts (34) are inserted into the mounting holes (33). Sponge blocks (35) are bonded to the ends of the two fixing blocks (31) that are close to the PVC pipe.
5. The extrusion cooling device according to claim 4, characterized in that: A water adding bucket (15) is provided on the water trough (11) and is located on both sides of the drain box (14), and is connected to each other. A water adding pipe (16) is provided at the other end of the water adding bucket (15). One end of the water adding pipe (16) away from the water adding bucket (15) is connected to the cooling water delivery pipe (13). A water wheel blade (17) is rotatably provided on the water trough (11) and is located at one end of the drain box (14). A power motor (18) is fixedly provided on the water trough (11), and the output shaft of the power motor (18) is coaxially connected to the water wheel blade (17).
6. The extrusion cooling device according to claim 1, characterized in that: The wastewater recovery component (4) comprises a wastewater collection box (41), the wastewater collection box (41) being arranged at one end of the water tank (11) away from the drain box (14), the bottom of the wastewater collection box (41) being connected to a wastewater collection pipe (42), the end of the wastewater collection pipe (42) away from the wastewater collection box (41) being connected to a cooling water pipe (43), the cooling water pipe (43) being spirally arranged, and a plurality of heat sinks (44) being evenly arranged on the cooling water pipe (43), the end of the cooling water pipe (43) away from the wastewater collection pipe (42) being connected to a water collecting box (45), a water pump (46) being arranged on one side of the water collecting box (45), the water inlet of the water pump (46) being connected to the water collecting box (45), the water outlet of the water pump (46) being connected to a supply pipe (47), one end of the supply pipe (47) being connected to the cooling water delivery pipe (13).
7. The extrusion cooling device according to claim 6, characterized in that: A fan blade (19) is rotatably provided on the support frame (1), a drive motor (191) is fixedly provided on the support frame (1), and an output shaft of the drive motor (191) is coaxially connected to the fan blade (19).
8. The extrusion cooling device according to claim 1, characterized in that: A water guide plate (141) is provided at the bottom of the drain box (14), and the installation height of the water guide plate (141) at one end close to the water tank (11) is lower than that of the other end of the water guide plate (141).