Laminating device for tempered glass production

By designing an automated lamination device, the problem of low manual laying efficiency of PVB film in tempered glass production is solved, and automated film laying and cutting is realized, improving production efficiency and effect.

CN223290476UActive Publication Date: 2025-09-02JIANGSU HONGYANG SPECIAL GLASS CO LTD
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Patent Information

Application Number
CN202422741051.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-02
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In the prior art, when tempered glass is produced, the laying of PVB film requires manual operation, resulting in low efficiency and high requirements for dust-free workshops and poor manual stretching effect.

Method used

A clamping device for tempered glass production is designed, including stretching components, clamping components and adjustment components. PVB film is automatically laid and fixed by a rolling press to achieve automatic stretching and cutting of the film.

Benefits of technology

It improves the efficiency and effect of PVB film laying, reduces manual operation errors, reduces dependence on dust-free workshops, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tempered glass laminating, and discloses a laminating device for tempered glass production, which comprises a support, a roller press is mounted on the upper surface of the support, a film roller is mounted at the top end of the roller press, and a film stretching mechanism is mounted on the upper surface of the support. The film stretching mechanism comprises a stretching assembly, a clamping assembly and an adjusting assembly, the stretching assembly comprises a side plate, a sliding groove is formed in the inner wall of the side plate, a sliding block is slidably connected to the inner wall of the side plate, the sliding block is elastically connected with the side plate through a spring, and a lower pressing plate is fixedly connected to the front surface of the side plate; the front end of the sliding block is fixedly connected with an upper pressing plate, and the side plate is slidably connected to the upper surface of the support. According to the PVB film laying device, through the arrangement of the stretching assembly, the PVB film can be automatically stretched and laid on the tempered glass, the problem that the efficiency is reduced due to the fact that two persons cooperate mistakenly in the manual laying process is solved, compared with the prior art, the PVB film laying device is more stable in use, and the working efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the field of tempered glass lamination, in particular to a lamination device for tempered glass production. Background Art

[0002] Tempered laminated glass, also known as tempered laminated glass, is a type of laminated glass. It is made by compounding two or more layers of ordinary float glass after being tempered. The middle layer is mostly PVB film. It is a safety glass that is bonded together through a special process of heating and high pressure.

[0003] When producing tempered laminated glass, a laminating device is required for processing to facilitate the next step of bonding the film and tempered glass.

[0004] In the prior art, after cleaning the tempered glass, PVB film needs to be laid on it. The PVB film is laid manually, which requires two people to work together. The laying speed is slow, which affects production efficiency. In addition, the PVB film needs to be laid in a dust-free workshop, which has high requirements for labor. At the same time, the effect of manual stretching of the PVB film is poor. Therefore, a laminating device for tempered glass production is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a laminating device for tempered glass production, which aims to improve the problem in the prior art that "tempered glass generates dust when manually laying PVB film during lamination production, and the speed is slow and the effect is poor."

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a laminating device for tempered glass production, comprising a bracket, a roller is installed on the upper surface of the bracket, a film roller is installed on the top of the roller, a film stretching mechanism is installed on the upper surface of the bracket, the film stretching mechanism includes a stretching component, a clamping component and an adjustment component, the stretching component includes a side plate, the inner wall of the side plate is provided with a sliding groove, the inner wall of the side plate is slidably connected to a slider, the slider is elastically connected to the side plate by a spring, the front surface of the side plate is fixedly connected to a lower pressure plate, the front end of the slider is fixedly connected to an upper pressure plate, the side plate is slidably connected to the upper surface of the bracket, and the inner wall of the bracket is rotatably connected to a rolling wheel.

[0007] As a further description of the above technical solution:

[0008] The clamping components are provided in multiple groups, and the multiple groups of clamping components include a positioning plate, the inner wall of the positioning plate is slidably connected to a round rod, the front surface of the positioning plate is fixedly connected to a lower clamping plate, the front surface of the positioning plate is slidably connected to an upper clamping plate, the inner wall of the upper clamping plate is fixedly connected to a magnet, and the inner wall of the lower clamping plate is installed with an electromagnet.

[0009] As a further description of the above technical solution:

[0010] The adjustment assembly includes a mounting plate, a mounting block is fixedly connected to the right end of the mounting plate, a shovel block is rotatably connected to the inner wall of the mounting block, and the mounting plate is fixedly connected to the right surface of the positioning plate.

[0011] As a further description of the above technical solution:

[0012] The front end of the upper pressing plate is fixedly connected with a push block, one end of the spring is fixedly connected to the inner wall of the side plate, and the other end of the spring is fixedly connected to the top end of the sliding block.

[0013] As a further description of the above technical solution:

[0014] The round rod is slidably connected to the inner wall of the sliding groove, the round rod is fixedly connected to the rear surface of the upper clamping plate, and the positioning plate is fixedly connected to the inner wall of the bracket.

[0015] As a further description of the above technical solution:

[0016] The magnet is magnetically connected to the electromagnet.

[0017] As a further description of the above technical solution:

[0018] An electric push rod is installed on the front surface of the bracket, and an output shaft of the electric push rod is fixedly connected to a connecting plate, and the connecting plate is fixedly connected to the front surface of the side plate.

[0019] As a further description of the above technical solution:

[0020] A feed port is provided on the right surface of the rolling machine, and a rubber pressing roller is rotatably connected to the inner wall of the bracket.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, by setting a stretching component, the PVB film can be automatically stretched and laid on the tempered glass, avoiding the problem of reduced efficiency caused by coordination errors between two people during manual laying. In comparison, the present device is more stable to use and further improves work efficiency.

[0023] 2. In the present invention, by setting a clamping component, the PVB film that needs to be stretched and laid can be clamped, which makes it convenient for the stretching component to stretch and also makes it convenient to cut the laminated film, further improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of the overall device in the utility model;

[0025] Figure 2 It is a half-section schematic diagram of the three-dimensional structure of the film stretching assembly in the present invention;

[0026] Figure 3 It is a half-section schematic diagram of the three-dimensional structure of the stretching component and the clamping component in the present invention;

[0027] Figure 4 It is a half-section schematic diagram of the three-dimensional structure of the clamping assembly in the present invention.

[0028] Legend:

[0029] 1. Bracket; 2. Rolling machine; 3. Film roller; 4. Film stretching mechanism; 41. Stretching assembly; 411. Side plate; 412. Spring; 413. Slider; 414. Upper pressure plate; 415. Push block; 416. Lower pressure plate; 417. Slide; 42. Clamping assembly; 421. Positioning plate; 422. Upper clamping plate; 423. Lower clamping plate; 424. Round rod; 425. Electromagnet; 426. Magnet; 43. Adjusting assembly; 431. Shovel block; 432. Mounting block; 433. Mounting plate; 5. Feed port; 6. Glue roller; 7. Electric push rod; 8. Connecting plate; 9. Rolling wheel. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1-3The utility model provides an embodiment: a laminating device for tempered glass production, including a bracket 1 for mounting other components, a roller 2 is mounted on the upper surface of the bracket 1, the roller 2 is an existing structure and can be implemented by technicians in this field. Since it is an existing technology, it will not be described in detail in this case. A film roller 3 for placing a film is mounted on the top of the roller 2, and a film stretching mechanism 4 is mounted on the upper surface of the bracket 1. The film stretching mechanism 4 is used to stretch the PVB film and place it on the tempered glass. The film stretching mechanism 4 includes a stretching component 41, a clamping component 42 and an adjusting component 43. The stretching component 41 is used to stretch the film. The stretching component 41 includes a The side panel 411 has an inner wall provided with a sliding groove 417 for sliding the upper clamping plate 422. The inner wall of the side panel 411 is slidably connected with a slider 413 for driving the upper pressure plate 414 to move. The slider 413 is elastically connected to the side panel 411 through a spring 412. The spring 412 is used for the upper pressure plate 414 to squeeze the film. The front surface of the side panel 411 is fixedly connected with a lower pressure plate 416 for clamping the film with the upper pressure plate 414. The front end of the slider 413 is fixedly connected with the upper pressure plate 414 for clamping the film. The side panel 411 is slidably connected to the upper surface of the bracket 1. The side panel 411 can drive other components to move. The inner wall of the bracket 1 is rotatably connected with a rolling wheel 9 for driving the tempered glass to move.

[0032] Reference Figure 2 、 Figure 4 The clamping assembly 42 is provided with multiple groups, which clamp the two sides of the film respectively. The multiple clamping assemblies 42 include a positioning plate 421 for installing other components. The inner wall of the positioning plate 421 is slidably connected with a round rod 424 for driving the upper clamping plate 422 to move. The front surface of the positioning plate 421 is fixedly connected with a lower clamping plate 423 for clamping the film. The front surface of the positioning plate 421 is slidably connected with an upper clamping plate 422 for clamping the film. The inner wall of the upper clamping plate 422 is fixedly connected with a rod for fixing the upper clamping plate 422. The magnet 426 of the lower clamping plate 423 is installed on the inner wall of the lower clamping plate 423 with an electromagnet 425 for pushing the magnet 426 by repulsion after power is applied. The round rod 424 is slidably connected to the inner wall of the slide groove 417, and the round rod 424 moves along the slide groove 417. The round rod 424 is fixedly connected to the rear surface of the upper clamping plate 422, driving the upper clamping plate 422 to move. The positioning plate 421 is fixedly connected to the inner wall of the bracket 1 and does not contact the side plate 411. The magnet 426 and the electromagnet 425 are magnetically connected, and they repel each other when powered and attract each other when powered off.

[0033] Reference Figure 2 、 Figure 3The adjusting assembly 43 includes a mounting plate 433 for mounting other components. The right end of the mounting plate 433 is fixedly connected to a mounting block 432 for mounting a shovel block 431. The inner wall of the mounting block 432 is rotatably connected to the shovel block 431. The shovel block 431 is used to scoop up the push block 415 so that the upper pressure plate 414 clamps the film. The mounting plate 433 is fixedly connected to the right surface of the positioning plate 421. The positioning plates 421 are fixed at both ends. The front end of the upper pressure plate 414 is fixedly connected to the push block 415. The push block 415 is used to be lifted by the shovel block 431 to drive the upper pressure plate 414 to move. One end of the spring 412 is fixed It is fixedly connected to the inner wall of the side panel 411, and the other end of the spring 412 is fixedly connected to the top of the slider 413. The spring 412 drives the upper pressure plate 414 through the elastic force. The front surface of the bracket 1 is installed with an electric push rod 7 for pushing the side panel 411. The output shaft of the electric push rod 7 is fixedly connected to the connecting plate 8 for connecting the side panel 411. The connecting plate 8 is fixedly connected to the front surface of the side panel 411. The side panel 411 is connected through the lower pressure plate 416. The right surface of the roller 2 is provided with a feed port 5 for transmitting the pressed tempered glass. The inner wall of the bracket 1 is rotatably connected to a glue pressing roller 6 for fixing the film.

[0034] Working principle: When in use, the staff first places the tempered glass to be laminated on the rolling wheel 9, starts the electric push rod 7, and the electric push rod 7 drives the stretching assembly 41 to move through the connecting plate 8. When the stretching assembly 41 moves to the left, the push block 415 contacts the shovel block 431, and the shovel block 431 lifts the push block 415. The stretching assembly 41 continues to move. When the film clamped by the clamping assembly 42 reaches above the lower pressure plate 416, the upper pressure plate 414 disengages from the shovel block 431, clamping the film. At this time, the upper pressure plate 414 is started. Move the electromagnet 425, which pushes the upper clamping plate 422 fixed with the magnet 426, and the round rod 424 moves upward along the slide groove 417. After the electric push rod 7 contracts, the electromagnet 425 is closed. When the upper clamping plate 422 and the lower clamping plate 423 clamp the film, the stretching component 41 pulls the film to cover the tempered glass. After covering another piece of tempered glass on top, cut off the excess film, and send the covered tempered glass into the roller 2 for fixation, and then repeat the above operation.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A laminating device for tempered glass production, comprising a bracket (1), characterized in that: A roller (2) is installed on the upper surface of the bracket (1), and a film roller (3) is installed on the top of the roller (2). A film stretching mechanism (4) is installed on the upper surface of the bracket (1), and the film stretching mechanism (4) includes a stretching component (41), a clamping component (42) and an adjusting component (43). The stretching component (41) includes a side plate (411), and a sliding groove (417) is provided on the inner wall of the side plate (411). The inner wall of the side plate (411) is slidably connected to a slider (413), and the slider (413) is elastically connected to the side plate (411) through a spring (412). The front surface of the side plate (411) is fixedly connected to a lower pressure plate (416), and the front end of the slider (413) is fixedly connected to an upper pressure plate (414). The side plate (411) is slidably connected to the upper surface of the bracket (1), and the inner wall of the bracket (1) is rotatably connected to a rolling wheel (9).

2. The laminating device for tempered glass production according to claim 1, characterized in that: The clamping assembly (42) is provided with multiple groups, and the multiple groups of the clamping assembly (42) include a positioning plate (421), the inner wall of the positioning plate (421) is slidably connected to a round rod (424), the front surface of the positioning plate (421) is fixedly connected to a lower clamping plate (423), the front surface of the positioning plate (421) is slidably connected to an upper clamping plate (422), the inner wall of the upper clamping plate (422) is fixedly connected to a magnet (426), and the inner wall of the lower clamping plate (423) is installed with an electromagnet (425).

3. The laminating device for tempered glass production according to claim 1, characterized in that: The adjustment assembly (43) includes a mounting plate (433), the right end of the mounting plate (433) is fixedly connected to a mounting block (432), the inner wall of the mounting block (432) is rotatably connected to a shovel block (431), and the mounting plate (433) is fixedly connected to the right surface of the positioning plate (421).

4. The laminating device for tempered glass production according to claim 1, characterized in that: The front end of the upper pressure plate (414) is fixedly connected to a push block (415), one end of the spring (412) is fixedly connected to the inner wall of the side plate (411), and the other end of the spring (412) is fixedly connected to the top end of the slider (413).

5. The laminating device for tempered glass production according to claim 2, characterized in that: The round rod (424) is slidably connected to the inner wall of the sliding groove (417), the round rod (424) is fixedly connected to the rear surface of the upper clamping plate (422), and the positioning plate (421) is fixedly connected to the inner wall of the bracket (1).

6. The laminating device for tempered glass production according to claim 2, characterized in that: The magnet (426) is magnetically connected to the electromagnet (425).

7. The laminating device for tempered glass production according to claim 1, characterized in that: An electric push rod (7) is installed on the front surface of the bracket (1); the output shaft of the electric push rod (7) is fixedly connected to a connecting plate (8); and the connecting plate (8) is fixedly connected to the front surface of the side plate (411).

8. The laminating device for tempered glass production according to claim 1, characterized in that: A feed port (5) is provided on the right surface of the rolling machine (2), and a rubber pressing roller (6) is rotatably connected to the inner wall of the bracket (1).