Rear back door interior trimming panel assembly, rear back door assembly with rear back door interior trimming panel assembly and vehicle

By setting up an airway on the back door trim and using air-assisted injection molding process, combining the deck and snap connection, the deformation problem of the trim is solved, achieving lightweight and connection stability of the whole vehicle.

CN223290798UActive Publication Date: 2025-09-02WUHAN LOTUS CARS CO LTD
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Patent Information

Application Number
CN202422808844.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-02
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing back door trim is prone to deformation during the new process manufacturing process and is not conducive to the lightweight of the entire vehicle.

Method used

The air duct is arranged on the trim and communicates with the air supply device, manufactured by gas-assisted injection molding process, and is connected to the back door through the deck and snap to ensure stable connection.

Benefits of technology

The problem of trim deformation is solved, and the vehicle is lightweight and connected stability is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a back door interior trimming panel assembly, and belongs to the technical field of vehicle structures. The back door interior trim panel assembly comprises a trim panel used for being connected with the side, close to the interior of a vehicle, of a back door, the trim panel comprises a trim panel body and a partition plate connected with the trim panel body or integrally formed with the trim panel body, and an air channel used for being communicated with an air supply device is formed between the trim panel body and the partition plate. The utility model further discloses a back door assembly with the back door trim panel assembly and a vehicle with the back door trim panel assembly.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vehicle structures, and in particular relates to a tailgate interior trim panel component, a tailgate assembly and a vehicle having the same. Background Art

[0002] The tailgate, also known as the rear door or tailgate, is a crucial component of the vehicle's body structure. Located at the rear of the vehicle, it serves to seal the trunk opening. During the design and development of the vehicle structure, a decorative panel is required to enhance the overall visual quality and upscale feel of the interior, as well as to protect the metal structure inside the tailgate from damage. However, existing panels are typically manufactured using traditional injection molding processes, which not only hinders lightweighting but also, due to their inherent structural characteristics, can easily deform during the manufacturing process using newer processes. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide a tailgate interior trim panel assembly and a tailgate assembly and a vehicle having the same, which can solve the problem that the trim panel is easily deformed during the manufacturing process.

[0004] In order to achieve the above-mentioned technical objectives, the first aspect of the present invention provides a tailgate interior panel assembly, including a decorative panel for connecting to the side of the tailgate close to the interior of the vehicle, the decorative panel including a decorative panel body and a partition connected to or integrally formed with the decorative panel body, and an air duct for connecting to an air supply device is formed between the decorative panel body and the partition.

[0005] In one embodiment, the air duct extends along the length direction of the decorative panel, and the width of the cross section of the air duct is 1 mm to 20 mm.

[0006] In one embodiment, it further includes a base fixedly connected to the partition and the decorative panel body, and a buckle engaged with the base, and the decorative panel is engaged with the tailgate via the base and the buckle.

[0007] In one embodiment, a receiving groove arranged parallel to the air duct is formed between the decorative plate body and the partition, and the card seat and the buckle are arranged in the receiving groove.

[0008] In one embodiment, the partition is provided with a positioning pin on one side of the accommodating groove, and the card holder is provided with a positioning groove, and the card holder is installed at a preset position through the cooperation of the positioning groove and the positioning pin.

[0009] In one embodiment, a flange is provided at an edge of one end of the card seat, and the positioning groove is located on the flange.

[0010] In one embodiment, the buckle has a first limiting portion, a second limiting portion and a third limiting portion, the first limiting portion and the second limiting portion are engaged with the card seat, and the third limiting portion is used to contact the back door.

[0011] In one embodiment, the surface of the partition located on the airway side is a curved surface.

[0012] A second aspect of the present invention provides a tailgate assembly, comprising a tailgate and a tailgate interior panel assembly as described in the above technical solution, wherein the decorative panel of the tailgate interior panel assembly is arranged at an edge position of the tailgate close to one side inside the vehicle.

[0013] A third aspect of the present invention provides a vehicle, comprising the tailgate assembly as described in the above technical solution.

[0014] By adopting the above technical solution, the utility model has the following beneficial effects:

[0015] The utility model provides an air duct for communicating with the air supply device of the injection molding machine on the decorative panel connected to the side of the tailgate close to the interior of the vehicle. This not only solves the problem that the decorative panel is easily deformed during the manufacturing process using the new process, but also contributes to the realization of lightweighting of the entire vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 A schematic diagram of the assembly structure of a rear door interior trim panel assembly provided by an embodiment of the present utility model from a first viewing angle;

[0018] Figure 2 for Figure 1 The exploded structural diagram of the tailgate interior panel assembly shown is in the first perspective;

[0019] Figure 3 for Figure 1 The schematic diagram of the assembly structure of the rear door interior panel assembly shown in the second viewing angle;

[0020] Figure 4 for Figure 1 The exploded structural diagram of the rear door interior panel assembly shown in the second perspective;

[0021] Figure 5 for Figure 1The schematic diagram of the structure of the clip of the rear door interior panel assembly is shown.

[0022] Description of reference numerals:

[0023] 1. Decorative plate; 2. Socket; 3. Buckle;

[0024] 11. Decorative panel body; 12. Partition; 13. Air duct; 14. Receiving groove; 15. Positioning pin;

[0025] 21. Card holder body; 22. Support ribs; 23. Flanged edge; 24. Card slot; 25. Positioning slot;

[0026] 31. Buckle body; 32. First limiting portion; 33. Second limiting portion; 34. Third limiting portion. DETAILED DESCRIPTION

[0027] Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the description of the present invention, all other embodiments derived by persons of ordinary skill in the art without inventive effort are also within the scope of protection of the present invention.

[0028] In the description of this utility model, unless otherwise specified or limited, the terms "disposed," "installed," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms based on the specific circumstances.

[0029] The directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience and simplification of description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the utility model.

[0030] The terms "first," "second," "third," etc. are merely used to distinguish between elements of similar nature and do not indicate or imply relative importance or a particular order.

[0031] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than the listed elements and may also include additional elements not specifically listed.

[0032] The tailgate, also known as the rear door or tailgate, is a crucial component of a vehicle's body structure. Located at the rear of the vehicle, it serves to close the trunk opening. During the design and development of the vehicle structure, a decorative panel is required to enhance the overall visual quality and upscale feel of the interior, as well as to protect the metal structure inside the tailgate from damage. However, existing decorative panels are typically manufactured using traditional injection molding techniques. The inventors have learned that this not only hinders vehicle lightweighting but, due to its inherent structural characteristics, can easily deform when manufactured using new processes (such as gas-assisted injection molding).

[0033] In order to solve the problem that the decorative panels are easily deformed during the manufacturing process, it is necessary to improve or optimize the structure of the decorative panels.

[0034] Example 1

[0035] See also Figures 1 to 4 The embodiment of the first aspect of the present invention provides a tailgate interior panel connection assembly, which includes a trim panel 1 for connecting to the side of the tailgate closer to the inside of the vehicle. It should be noted that the side of the tailgate closer to the inside of the vehicle refers to the sheet metal structure on the inside of the tailgate where the rear windshield of the vehicle is located. Specifically, the trim panel 1 includes a trim panel body 11 and a partition 12, wherein the trim panel body 11 is in the shape of a long strip and has a U-shaped cross section, and the partition 12 is connected to or integrally formed with the trim panel body 11, and when viewed from the inside of the vehicle to the outside of the vehicle, the partition 12 is located on the trim panel body 11 on the side closer to the outside of the vehicle.

[0036] In this embodiment, to address the problem of deformation of the decorative panel 1 during manufacturing using a gas-assisted injection molding process, an air channel 13 is formed between the decorative panel body 11 and the partition 12 for communication with a gas supply device. It should be noted that the gas supply device referred to herein is a key component of the gas-assisted injection molding (GAIM) system and primarily comprises an air pump, a high-pressure gas generator, a gas control device, and a gas nozzle. The air pump, as the source of gas supply, continuously compresses gas to provide a stable air pressure output; the high-pressure gas generator is used to generate high-pressure gas to meet the gas pressure requirements during the injection molding process; the gas control device, including a compressor and an electrically controlled valve, is used to continuously supply gas and maintain a constant gas pressure. It can also precisely control the injection time and pressure of the high-pressure gas based on the injection signal from the injection molding machine; and the gas nozzle is the component used to inject the high-pressure gas into the molten plastic. Thus, during the gas-assisted injection molding process, the injection molding machine applies high pressure to the plasticized molten plastic (i.e., in a viscous flow state) with the help of the thrust of the screw (or plunger), causing the molten plastic to be ejected and injected into the closed mold cavity. When the molten plastic fills the mold cavity to a certain extent, the gas supply device begins to inject high-pressure inert gas (usually nitrogen) into the mold cavity. These gases form a hollow cross-section in the mold cavity and push the molten plastic forward to continue filling the mold cavity until it is full. At the same time, a relatively low-pressure gas is used to maintain pressure, so that the molten plastic is formed into a plastic product using the molding mold. Compared to existing decorative panels manufactured using traditional injection molding processes, the decorative panel 1 disclosed in the present invention, due to the presence of the air channel 13, is not only easy to manufacture using the gas-assisted injection molding process, but also can solve deformation problems caused by residual stress and warping due to the use of gas pressure maintenance instead of traditional plastic pressure maintenance during the molding process.

[0037] Specifically, the air duct 13 extends along the length direction of the decorative panel 1 and penetrates the decorative panel 1. In order to ensure the strength and appearance of the decorative panel 1 manufactured by the gas-assisted injection molding process, preferably, the width of the cross section of the air duct 13 is 1 mm to 20 mm.

[0038] Furthermore, in order to reduce the flow resistance of the gas in the gas channel 13 , the surface of the partition 12 on the side of the gas channel 13 is a curved surface.

[0039] like Figure 3 、 Figure 4 and Figure 5As shown, in order to connect with the tailgate, the tailgate interior panel connection assembly also includes a base 2 and a buckle 3 that is engaged with the base 2, so that the decorative panel 1 can be engaged with the tailgate through the base 2 and the buckle 3. Specifically, the base 2 includes a base body 21, a support rib 22, and a flange 23. The base body 21 is truncated cone-shaped, hollow inside, and has a radially extending slot 24 on the top for engaging with the buckle 3. The support rib 22 protrudes radially from the inner surface of the base body 21 and extends along the length of the base body 21 to support and limit the buckle 3. The flange 23 is located at the edge of the base body 21 near one end of the decorative panel body 11 and extends outward away from the base body 21 to be fixedly connected to the partition 12 and the decorative panel body 11. The buckle 3 includes a buckle body 31, a first limiting portion 32, a second limiting portion 33, and a third limiting portion 34. The buckle body 31 is cylindrical, with the first limiting portion 32 located at one end of the buckle body 31 near the base 2, and the second and third limiting portions 33, 34 located in the middle of the buckle body 31. The first, second, and third limiting portions 33, 34 all extend radially outward from the outer surface of the buckle body 31. It should be noted that the first and second limiting portions 32, 33 engage the base 2, while the third limiting portion 34 contacts the rear door. Preferably, the diameters of the first, second, and third limiting portions 32, 33, 34 increase sequentially to ensure the stability of the connection between the buckle 3, the base 2, and the rear door. In this way, when the decorative panel 1 needs to be installed on the tailgate, the base 2 is first fixedly connected to the partition 12 and the decorative panel body 11 through the flange 23, and then the first limiting part 32 and the second limiting part 33 are clamped to the base 2 to complete the clamping of the clip 3 and the base 2. At this time, the first limiting part 32 is inserted into the slot 24, the support rib 22 abuts against the bottom surface of the first limiting part 32, and the second limiting part 33 abuts against the top outer surface of the base body 21. Finally, the clip body 31 of the clip 3 is matched with the adapter hole of the tailgate, so that the third limiting part 34 abuts against the corresponding mating surface on the tailgate, and the connection between the decorative panel 1 and the tailgate can be realized to decorate and protect the sheet metal structure inside the tailgate.

[0040] Since the sheet metal structure inside the tailgate typically has a folded edge, in this embodiment, a receiving groove 14 is formed between the trim body 11 and the partition 12 to accommodate the folded edge. The notch of the receiving groove 14 faces outward from the vehicle and is arranged in parallel with the air duct 13. It should be noted that to ensure the implementation of the gas-assisted injection molding process, the base 2 and the buckle 3 are both located in the receiving groove 14, which helps to avoid the base 2 and the buckle 3 occupying the space of the air duct 13.

[0041] In this embodiment, in order to ensure that the buckle 3 is adapted to the corresponding adapter hole on the back door, a positioning pin 15 is formed on one side of the accommodating groove 14 of the partition 12, and a positioning groove 25 is provided on the flange 23 of the base 2, so that the base 2 can be installed at a preset position through the cooperation of the positioning groove 25 and the positioning pin 15, thereby ensuring that the buckle 3 engaged with the base 2 can pass through the corresponding adapter hole on the back door.

[0042] In some embodiments, there may be more than one positioning pin 15 . In this embodiment, there are two positioning pins 15 .

[0043] Example 2

[0044] An embodiment of the second aspect of the present invention provides a tailgate assembly, which includes a tailgate and a tailgate interior panel assembly as described in the first embodiment, wherein the decorative panel 1 of the tailgate interior panel assembly is installed at the edge of the tailgate near the inside of the vehicle, so that the tailgate assembly has the characteristic of being lightweight.

[0045] Example 3

[0046] An embodiment of a third aspect of the present invention is a vehicle, which includes the tailgate assembly described in the second embodiment, so that the vehicle has a better interior.

[0047] Compared with the prior art, the present invention has the following beneficial effects:

[0048] The present invention provides an air duct 13 for communicating with the air supply device of the injection molding machine on the decorative panel 1 connected to the side of the tailgate close to the interior of the vehicle. This not only solves the problem of easy deformation of the decorative panel 1 during the manufacturing process using the new process, but also contributes to the realization of lightweighting of the entire vehicle.

[0049] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention are intended to be covered by the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A rear door interior panel assembly, characterized in that: The invention comprises a decorative panel (1) for connecting to the side of a back door close to the interior of the vehicle, the decorative panel (1) comprising a decorative panel body (11) and a partition (12) connected to or integrally formed with the decorative panel body (11), and an air duct (13) for communicating with an air supply device is formed between the decorative panel body (11) and the partition (12).

2. The tailgate interior trim assembly according to claim 1, wherein: The air duct (13) extends along the length direction of the decorative plate (1), and the width of the cross section of the air duct (13) is 1 mm to 20 mm.

3. The tailgate interior trim assembly according to claim 1, wherein: It also includes a card seat (2) fixedly connected to the partition (12) and the decorative panel body (11), and a buckle (3) clamped to the card seat (2); the decorative panel (1) is clamped to the back door via the card seat (2) and the buckle (3).

4. The tailgate interior trim assembly according to claim 3, wherein: A receiving groove (14) arranged in parallel with the air duct (13) is formed between the decorative plate body (11) and the partition (12), and the card seat (2) and the buckle (3) are arranged in the receiving groove (14).

5. The tailgate interior trim assembly according to claim 4, wherein: The partition (12) is provided with a positioning pin (15) on one side of the receiving groove (14), and the card seat (2) is provided with a positioning groove (25). The card seat (2) is installed at a preset position through the cooperation between the positioning groove (25) and the positioning pin (15).

6. The tailgate interior trim assembly according to claim 5, wherein: A flange (23) is provided at the edge of one end of the card seat (2), and the positioning groove (25) is located on the flange (23).

7. The tailgate interior trim assembly according to claim 3, wherein: The buckle (3) comprises a first limiting portion (32), a second limiting portion (33) and a third limiting portion (34); the first limiting portion (32) and the second limiting portion (33) are engaged with the card holder (2); and the third limiting portion (34) is used to contact the back door.

8. The tailgate interior trim assembly according to claim 1, wherein: The surface of the partition (12) located on one side of the air channel (13) is a curved surface.

9. A back door assembly, characterized in that: The invention comprises a tailgate and a tailgate interior panel assembly according to any one of claims 1 to 8, wherein the decorative panel (1) of the tailgate interior panel assembly is arranged at an edge position of the tailgate close to a side of the vehicle interior.

10. A vehicle, characterized in that: It includes the tailgate assembly as claimed in claim 9.