Big bumper of two-wheeled electric motorcycle
By splitting the front surround pipe into two parts and connecting it with bushings and fasteners, the problem of maintenance difficulties and abnormal noise is solved, the assembly efficiency and pedal load-bearing capacity are improved, and a beautiful and durable large guard bar design is achieved.
Patent Information
- Application Number
- CN202422563534.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The large guard bar of existing two-wheeled electric motorcycles is difficult to disassemble during maintenance, the connection structure is complex and not beautiful, the locking force is difficult to control, the pedal can withstand small loads and easily deform, and it is easy to produce abnormal noise during bumpy driving.
Split the front enclosure tube into two parts and connected by bushing and fasteners, adding flange structure and nylon bushing to improve assembly efficiency, prevent deformation and abnormal noise, and enhance pedal load-bearing capacity.
The maintenance process is simplified, the disassembly time and cost are reduced, the pipe fittings are prevented from deformation and abnormal noise, and the load bearing capacity of the pedal is improved.
Smart Images

Figure CN223291009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric motorcycles, in particular to a large guard bar for two-wheeled electric motorcycles. Background Art
[0002] The large bumper, also known as a protective bar, on two-wheeled electric motorcycles is primarily used to protect the rider and motorcycle from damage in the event of a fall or accidental collision. It's common for two-wheeled electric motorcycles to have large bumpers installed on their exteriors, and their designs are generally similar. A complete bumper set typically consists of a front bumper, a front connecting pipe, left and right small bumpers, a rear rack, a rear connecting pipe, and pedals.
[0003] The existing large guard bars of two-wheeled electric motorcycles have the following main problems: 1. The large guard bar of the vehicle is covered on the outside of the plastic part. Therefore, when the vehicle needs to be repaired and the front panel plastic part is removed, the front surrounding pipe part of the large guard bar must be removed first. The fixing bolts of the front surrounding pipe are hidden inside the foot pedal plastic part. Only after the foot pedal plastic part is removed can the front surrounding pipe part of the large guard bar be removed, which increases the difficulty and working hours of maintenance. 2. The connection structure between the various components of the large guard bar is complicated and unsightly, and the locking force is difficult to control. Excessive locking force can easily cause deformation of the pipe fittings, and too little locking force will cause looseness, and the connected components will rub against each other during bumpy driving, producing abnormal noise. 3. The actual load-bearing capacity of the pedal part is small, and it is easy to cause deformation and damage to the pedal support part after long-term use. Utility Model Content
[0004] The utility model aims to provide a large guard bar for a two-wheeled electric motorcycle in response to the defects of the prior art.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A large guard bar for a two-wheeled electric motorcycle comprises a front connecting tube, a front surrounding tube, a small guard bar, a rear connecting tube, a rear shelf, and a front footrest. The invention is characterized in that: the front surrounding tube comprises a first front surrounding tube and a second front surrounding tube, the front connecting tube, the first front surrounding tube, the second front surrounding tube, the small guard bar, and the rear connecting tube are connected in sequence, the rear shelf is connected to the upper ends of the rear connecting tube and the small guard bar, the front footrest is connected to the second front surrounding tube, a bushing is provided at the connection between the first front surrounding tube and the second front surrounding tube, the bushing is inserted into the second front surrounding tube, the first front surrounding tube and the bushing are mutually sleeved and connected to each other by fasteners.
[0007] Furthermore, one end of the bushing is passed through the second front surround tube, and the other end is passed through the first front surround tube and is provided with a threaded hole. A through hole is provided on the side surface of the first front surround tube at a position corresponding to the threaded hole. The fastener is a fastening bolt, which passes through the through hole and is threadedly connected to the threaded hole.
[0008] Furthermore, a welding hole is provided on the second front surround tube, and the second front surround tube is welded to the bushing through the welding hole.
[0009] Furthermore, the bushing is provided with an opening along the axial direction, and a cutout is provided at the end of the second front surround tube. The bushing is passed through the second front surround tube, and the first front surround tube is passed through the bushing. The locking part includes a pipe clamp and a locking screw. The pipe clamp is sleeved on the second front surround tube, and the locking screw is threadedly connected to the pipe clamp. The inner diameter of the pipe clamp can be changed by the locking screw and the second front surround tube, the bushing and the first front surround tube can be locked.
[0010] Furthermore, the end of the first front surround tube is a variable diameter structure, wherein the small diameter end thereof is inserted into the bushing and the large diameter end thereof rests against the bushing.
[0011] Furthermore, the bushing is a nylon bushing.
[0012] Furthermore, the front footrest includes a pedal, a fixed plate, and a tension spring. The fixed plate is fixedly connected to the second front surround tube. The pedal is hinged to the fixed plate by rivets. One end of the tension spring is connected to the fixed plate, and the other end is connected to the pedal. A flange is provided at the bottom of the fixed plate. When the pedal is opened, the lower edge of the pedal rests on the flange.
[0013] Furthermore, it also includes a rear footrest, which is connected to the small guard bar through a fixed bracket.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The original integrated front bumper pipe is split into two parts, front and rear, and connected to each other through bushings and fasteners. When repairing the vehicle, only part of the front bumper pipe needs to be disassembled, and there is no need to remove the pedal plastic parts. This improves assembly efficiency, reduces after-sales costs and working hours, and reduces assembly scratches caused by large-scale disassembly.
[0016] 2. By providing a bushing between the first front surround tube and the second front surround tube, it is possible to prevent the tubes from being squeezed and deformed due to excessive tightening force of the fasteners.
[0017] 3. A flange structure is added to the bottom of the fixing plate of the front footrest, which greatly increases the load it can withstand. When the pedal is subjected to force, the fixing plate is not easily bent or deformed.
[0018] 4. A rear footrest structure has been added, which can be freely and flexibly disassembled or installed according to the needs of different scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural diagram of embodiment 1;
[0020] Figure 2 A top view of Example 1;
[0021] Figure 3 This is an enlarged view of the connection between the first front surround tube and the second front surround tube in Example 1;
[0022] Figure 4 for Figure 3 Cross-sectional view;
[0023] Figure 5 This is a schematic diagram of the front footrest structure in Example 1;
[0024] Figure 6 This is a schematic diagram of the rear footrest structure in Example 1;
[0025] Figure 7 An exploded view of the connection between the first front surround pipe and the second front surround pipe in Example 2;
[0026] Among them: 1-front connecting pipe, 2-first front surround pipe, 3-second front surround pipe, 4-small guard bar, 5-rear connecting pipe, 6-rear shelf, 7-front footrest, 8-bushing, 9-welding hole, 10-threaded hole, 11-through hole, 12-fastening bolt, 13-rear footrest, 14-fixing bracket, 15-pipe clamp, 16-locking screw, 31-incision, 71-pedal, 72-fixing plate, 73-tension spring, 74-rivet, 75-flanging, 81-opening. DETAILED DESCRIPTION
[0027] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0028] Example 1
[0029] Figure 1-6 The first embodiment of a large guard bar for a two-wheeled electric motorcycle is shown. Figure 1 、 2 As shown, it includes a front connecting pipe 1, a first front surround pipe 2, a second front surround pipe 3, a small bumper 4, a rear connecting pipe 5, a rear rack 6, and a front footrest 7. The front connecting pipe 1, the first front surround pipe 2, the second front surround pipe 3, the small bumper 4, and the rear connecting pipe 5 are connected in sequence. The rear rack 6 is connected to the upper ends of the rear connecting pipe 5 and the small bumper 4, and the front footrest 7 is connected to the second front surround pipe 3.
[0030] like Figure 3 、 4 As shown, a bushing 8 is provided at the connection between the first front enclosure tube 2 and the second front enclosure tube 3, and two welding holes 9 are provided on the second front enclosure tube 3. The second front enclosure tube 3 is first welded to the lower end of the bushing 8 through the welding holes 9. The upper end of the bushing 8 is inserted into the first front enclosure tube 2 and the bushing 8 is provided with a threaded hole 10. A through hole 11 is provided at the position corresponding to the threaded hole 10 on the side of the first front enclosure tube 2. The fastener is a fastening bolt 12. The upper end of the bushing 8 is inserted into the first front enclosure tube 2, and the fastening bolt 12 passes through the through hole 11 and is threadedly connected to the threaded hole 10. Because the gap between the outer diameter of the bushing 8 and the inner diameter of the first front enclosure tube 2 is very small, when the fastening bolt 12 is screwed in, the first front enclosure tube 2 can only be deformed to fit onto the bushing 8 at most, and cannot be squeezed in any further. Even if the locking force is large, the first front enclosure tube 2 will not be squeezed and deformed.
[0031] like Figure 5 As shown, the front footrest 7 includes a pedal 71, a fixing plate 72, and a tension spring 73. The fixing plate 72 is fixedly connected to the second front surround tube 3. The pedal 71 is hinged to the fixing plate 72 by a rivet 74. One end of the tension spring 73 is connected to the fixing plate 72, and the other end is connected to the pedal 71. A flange 75 is provided at the bottom of the fixing plate 72. When the pedal 71 is opened with the rivet 74 hinge point as the rotation axis, the lower edge of the pedal 71 will abut against the flange 75, and the load that can be sustained is greatly increased. When the pedal 71 is subjected to force, it is not easy to bend and deform the fixing plate 72.
[0032] like Figure 6 As shown, it also includes a rear footrest 13, which is connected to the small guardrail 4 through a fixed bracket 14 and can be freely and flexibly disassembled or installed for use according to the needs of different scenarios.
[0033] Example 2
[0034] Figure 7 As shown, the bushing 8 is provided with an opening 81 along the axial direction, and a notch 31 is provided at the end of the second front enclosure tube 3. The bushing 8 is inserted into the second front enclosure tube 3, and the first front enclosure tube 2 is inserted into the bushing 8. The locking member includes a pipe clamp 15 and a locking screw 16. The pipe clamp 15 is sleeved on the second front enclosure tube 3, and the locking screw 16 is threadedly connected to the pipe clamp 15. The locking screw 16 can change the inner diameter of the pipe clamp 15 and lock the second front enclosure tube 3, bushing 8 and first front enclosure tube 2. The end of the first front enclosure tube 2 is a variable diameter structure, with its small diameter end inserted into the bushing 8 and its large diameter end abutting against the bushing 8. The bushing 8 is a nylon bushing.
[0035] During installation, first insert the bushing 8 into the second front surround tube 3, then pre-install the locking screw 16 and the pipe clamp 15 on the second front surround tube 3. Do not tighten it first, and insert the small diameter end of the lower end of the first front surround tube 2 into the bushing 8. The first front surround tube 2 is limited by the bushing 8 by changing its diameter. Finally, tighten the locking screw 16. The bushing 8 has an opening 81 on the side, and the second front surround tube 3 has a cutout 31. After tightening, the deformation of these three parts is used to firmly clamp the first front surround tube 2, thereby achieving the locking function of the first front surround tube 2 and the second front surround tube 3. Because the bushing 8 is added, direct contact between the first front surround tube 2 and the second front surround tube 3 is avoided, preventing them from rubbing and producing abnormal noise during bumpy driving. At the same time, the nylon material has a smooth surface and is self-lubricating, low noise, high mechanical strength, wear resistance and pressure resistance, which can further ensure that no abnormal riding noise is generated and the reliability of the structure is ensured.
[0036] The remaining structures of the large guard bar are the same as those of the first embodiment.
[0037] The above specific implementation methods are only for illustrating the technical concept and structural features of the utility model, and the purpose is to enable relevant persons familiar with this technology to implement them accordingly. However, the above content does not limit the scope of protection of the utility model. Any equivalent changes or modifications made based on the spirit of the utility model should fall within the scope of protection of the utility model.
Claims
1. A large guard bar for a two-wheeled electric motorcycle, comprising a front connecting pipe, a front surround pipe, a small guard bar, a rear connecting pipe, a rear shelf, and a front footrest, characterized in that: The front surround includes a first front surround tube and a second front surround tube. The front connecting tube, the first front surround tube, the second front surround tube, the small bumper, and the rear connecting tube are connected in sequence. The rear shelf is connected to the upper ends of the rear connecting tube and the small bumper. The front footrest is connected to the second front surround tube. A bushing is provided at the connection between the first front surround tube and the second front surround tube. The bushing is inserted into the second front surround tube. The first front surround tube and the bushing are mutually sleeved and connected to each other through fasteners.
2. A large guard bar for a two-wheeled electric motorcycle according to claim 1, characterized in that: One end of the bushing is passed through the second front surround tube, and the other end is passed through the first front surround tube and is provided with a threaded hole. A through hole is provided on the side surface of the first front surround tube at a position corresponding to the threaded hole. The fastener is a fastening bolt, which passes through the through hole and is threadedly connected to the threaded hole.
3. The large guard bar of a two-wheeled electric motorcycle according to claim 2, characterized in that: The second front surround tube is provided with a welding hole, and the second front surround tube is welded to the bushing through the welding hole.
4. The large guard bar for a two-wheeled electric motorcycle according to claim 1, characterized in that: The bushing is provided with an opening along the axial direction, and a cutout is provided at the end of the second front surround tube. The bushing is passed through the second front surround tube, and the first front surround tube is passed through the bushing. The locking part includes a pipe clamp and a locking screw. The pipe clamp is sleeved on the second front surround tube, and the locking screw is threadedly connected to the pipe clamp. The inner diameter of the pipe clamp can be changed by the locking screw and the second front surround tube, the bushing and the first front surround tube can be locked.
5. The large guard bar for a two-wheeled electric motorcycle according to claim 4, characterized in that: The end of the first front surround tube is a variable diameter structure, wherein the small diameter end thereof is passed through the bushing and the large diameter end thereof rests against the bushing.
6. A large guard bar for a two-wheeled electric motorcycle according to claim 4, characterized in that: The bushing is a nylon bushing.
7. The large guard bar of a two-wheeled electric motorcycle according to claim 1, characterized in that: The front footrest includes a pedal, a fixed plate, and a tension spring. The fixed plate is fixedly connected to the second front surround tube. The pedal is hinged to the fixed plate by rivets. One end of the tension spring is connected to the fixed plate and the other end is connected to the pedal. A flange is provided at the bottom of the fixed plate. When the pedal is opened, the lower edge of the pedal rests on the flange.
8. The large guard bar of a two-wheeled electric motorcycle according to claim 1, characterized in that: It also includes a rear footrest, which is connected to the small guard bar through a fixing bracket.