Novel porous UHPC (Ultra High Performance Concrete) blanking hopper device

By setting up a porous cutting mechanism and circulation mechanism in the UHPC downhoe device, the problems of material blockage and low efficiency are solved, and multiple samples are simultaneously poured and evenly diverted, improving production efficiency.

CN223291497UActive Publication Date: 2025-09-02ZHONGLU DURA INT ENG CO LTD
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Patent Information

Application Number
CN202422990163.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-09-02
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing UHPC underwater hopper device has a simple structure, which makes it easy to block the material, and it is difficult to pour multiple samples at the same time, and has low production efficiency.

Method used

Design a porous cutting mechanism and circulation mechanism, set up multiple cutting ports and cutting pipes, and rotate the animal material with spiral blades to achieve uniform material diversion.

Benefits of technology

The production efficiency of multiple samples is improved, material clogging and agglomeration is avoided, and the practicality of the device is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel porous UHPC (Ultra High Performance Concrete) blanking hopper device, and relates to the technical field of concrete blanking. The device comprises a funnel, wherein a blanking mechanism and a circulating mechanism are arranged on the funnel; the discharging mechanism comprises a porous assembly, a handle assembly, a clamping and locking assembly and a sealing assembly, the porous assembly comprises a plurality of discharging openings formed in the inner wall of the funnel, the bottom face of the funnel is fixedly connected with a plurality of discharging pipes, the inner walls of the discharging pipes are all rotationally connected with sealing pieces, and the outer walls of the discharging pipes are all fixedly connected with fixing blocks; the inner walls of the multiple fixing blocks are rotationally connected with first rotating shafts. According to the utility model, through the blanking mechanism, a plurality of blanking ports and blanking pipes are arranged on the funnel and are matched with the circulating mechanism to flow UHPC (Ultra High Performance Concrete) materials, so that the materials uniformly flow out of the plurality of blanking pipes, the device is convenient to cast a plurality of molds simultaneously to synchronously produce a plurality of samples, and compared with single-hole blanking, the production efficiency is greatly improved. And porous blanking can further improve the production efficiency of the sample to a certain extent.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete feeding, in particular to a novel porous UHPC feeding hopper device. Background Art

[0002] UHPC (ultra-high performance concrete) is a concrete material with extremely high strength, durability, and toughness. Compared with traditional concrete, UHPC exhibits significant advantages in many aspects, especially in strength, wear resistance, impermeability, and freeze-thaw resistance. This has led to its widespread application in many engineering projects requiring high-performance materials. The compressive strength of UHPC can typically reach 150-200MPa or even higher, while the compressive strength of traditional concrete is usually between 20-50MPa. UHPC has an extremely low porosity, usually below 3%, while the porosity of ordinary concrete is generally 10% or higher.

[0003] However, the structure of some new UHPC hopper devices is relatively simple. Most of their structural designs are single-hole discharge, and materials are discharged through only one orifice. This can easily lead to concentrated accumulation or blockage of materials during the discharge process, and it is difficult to cast multiple samples at the same time, resulting in a slow rate and low efficiency in the production of casting molds. Utility Model Content

[0004] The purpose of the utility model is to provide a novel multi-porous UHPC discharge hopper device. By providing a discharge mechanism, multiple discharge ports and discharge pipes are set on the funnel, and the circulation mechanism is cooperated to flow the UHPC material so that the material flows out from the multiple discharge pipes evenly, which is convenient for the device to cast multiple molds at the same time and produce multiple samples synchronously, solving the problem of easy blockage and difficulty in casting multiple samples at the same time when discharging materials from one orifice, which is inefficient.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a novel porous UHPC feeding hopper device, comprising a funnel, on which a feeding mechanism and a circulation mechanism are provided;

[0007] The discharge mechanism includes a porous component, a handle component, a locking component and a sealing component. The porous component includes several discharge ports opened on the inner wall of the funnel. The bottom surface of the funnel is fixedly connected to several discharge pipes. The inner walls of several of the discharge pipes are rotatably connected to sealing plates. The outer walls of several of the discharge pipes are fixedly connected to fixed blocks. The inner walls of several of the fixed blocks are rotatably connected to the first rotating shaft.

[0008] Furthermore, the sealing assembly includes handles fixedly connected to the right ends of the first rotating shafts, and the left ends of the first rotating shafts extend to the inner walls of the fixed blocks and are fixedly connected to the fixed blocks.

[0009] Furthermore, the locking assembly includes locking slots each opened on the right side of a plurality of fixed blocks, inner walls of a plurality of the first rotating shafts each open with a spring slot, and inner walls of a plurality of the spring slots each are fixedly connected with a spring.

[0010] Furthermore, the inner walls of several spring slots are slidably connected with a clamping block, the bottom surfaces of several clamping blocks are fixedly connected to the top ends of several springs, and the outer walls of several clamping blocks are slidably connected to the inner walls of the slots.

[0011] Furthermore, the circulation mechanism includes a spiral assembly and a bracket assembly, the spiral assembly includes two receiving blocks fixedly connected to the inner wall of the funnel, and the sides of the two receiving blocks close to each other are rotatably connected to a second rotating shaft.

[0012] Furthermore, a spiral blade is fixedly connected to the outer wall of the second rotating shaft, and the left end of the second rotating shaft extends to the outer wall of the funnel and is fixedly connected to a connector.

[0013] Furthermore, the bracket assembly includes two pads fixedly connected to the outer wall of the funnel, and the bottom surfaces of the two pads are fixedly connected to the support frame.

[0014] The utility model has the following beneficial effects:

[0015] 1. By setting up a feeding mechanism, multiple feeding ports and feeding pipes are set on the funnel. The UHPC material flows in conjunction with the circulation mechanism, so that the material flows out evenly from several feeding pipes, making it convenient for the device to cast multiple molds at the same time and produce multiple samples synchronously. Compared with single-hole feeding, multi-hole feeding can further improve the production efficiency of samples to a certain extent.

[0016] 2. By setting up a circulation mechanism, the staff can use an external drive device on the connecting head to drive the second rotating shaft to drive the spiral blade to rotate in the funnel, so that the UHPC material in the funnel can continuously flow along the thread in the funnel, reducing the undesirable phenomenon such as agglomeration of the UHPC material when it is left stationary. It can also cooperate with the discharge mechanism to further promote the uniform diversion and discharge of the UHPC material through several discharge pipes, thereby improving the practicality of the device.

[0017] Of course, it is not necessary to achieve all the advantages mentioned above at the same time when implementing any sample of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0022] Figure 4 This is a structural diagram of the blanking mechanism of the utility model;

[0023] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of output A.

[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0025] 1. Funnel; 2. Discharge mechanism; 3. Circulation mechanism; 21. Discharge port; 22. Discharge pipe; 23. Sealing piece; 24. Fixed block; 25. First rotating shaft; 26. Handle; 27. Slot; 28. Spring slot; 29. ​​Spring; 210. Block; 31. Receiving block; 32. Second rotating shaft; 33. Spiral blade; 34. Connector; 35. Spacer; 36. Support frame. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 As shown, the utility model is a novel porous UHPC feeding hopper device, comprising a hopper 1, on which a feeding mechanism 2 and a circulation mechanism 3 are provided;

[0028] The discharge mechanism 2 includes a porous component, a handle component, a locking component and a sealing component. The porous component includes several discharge ports 21 opened on the inner wall of the funnel 1. The bottom surface of the funnel 1 is fixedly connected to several discharge pipes 22. The inner walls of the several discharge pipes 22 are rotatably connected to sealing plates 23. The outer walls of the several discharge pipes 22 are fixedly connected to fixed blocks 24. The inner walls of the several fixed blocks 24 are rotatably connected to the first rotating shaft 25.

[0029] Among them Figure 3 、 Figure 4 and Figure 5 As shown, the locking assembly includes a plurality of slots 27 provided on the right side of the fixed blocks 24, the inner walls of the plurality of first rotating shafts 25 are provided with spring slots 28, the inner walls of the plurality of spring slots 28 are fixedly connected with springs 29, the inner walls of the plurality of spring slots 28 are slidably connected with a locking block 210, the bottom surfaces of the plurality of locking blocks 210 are fixedly connected with the top ends of the plurality of springs 29, and the outer walls of the plurality of locking blocks 210 are slidably connected with the inner walls of the slots 27.

[0030] By setting up the discharge mechanism 2, multiple discharge ports 21 and discharge pipes 22 are set on the funnel 1, and the circulation mechanism 3 is cooperated to flow the UHPC material, so that the material flows out from the multiple discharge pipes 22 evenly, which facilitates the device to cast multiple molds at the same time and produce multiple samples synchronously. Compared with single-hole discharge, multi-hole discharge can further improve the production efficiency of samples to a certain extent.

[0031] Among them Figure 2 and Figure 3 As shown, the circulation mechanism 3 includes a spiral component and a bracket component. The spiral component includes two receiving blocks 31 fixedly connected to the inner wall of the funnel 1. The two receiving blocks 31 are rotatably connected to the side close to each other with a second rotating shaft 32. The outer wall of the second rotating shaft 32 is fixedly connected to a spiral blade 33. The left end of the second rotating shaft 32 extends to the outer wall of the funnel 1 and is fixedly connected to a connecting head 34. The bracket assembly includes two pads 35 fixedly connected to the outer wall of the funnel 1. The bottom surfaces of the two pads 35 are fixedly connected to a support frame 36.

[0032] By providing the circulation mechanism 3, the staff can use the external driving device on the connecting head 34 to drive the second rotating shaft 32 to drive the spiral blade 33 to spirally rotate in the funnel 1, so that the UHPC material in the funnel 1 can continuously flow in the funnel 1 along the thread, reducing the undesirable phenomenon such as agglomeration of the UHPC material when it is left to stand. It can also cooperate with the discharge mechanism 2 to further promote the uniform diversion and outflow of the UHPC material through the multiple discharge pipes 22, thereby improving the practicality of the device.

[0033] A specific application of this embodiment is as follows: by setting up the blanking mechanism 2, the staff can manually pull the handle 26 to drive the first rotating shaft 25 to rotate, and the rotation of the first rotating shaft 25 drives the block 210 in the spring groove 28 to rotate, so that the block 210 stuck in the specific slot 27 is driven by the rotation force. The inclined surface of the block 210 contacts the inner wall inclined surface of the slot 27 to push the block 210 into the spring slot and slide toward the center, compressing the spring 29. The rotation of the first rotating shaft 25 drives the sealing piece 23 in the blanking tube 22 to rotate, and the sealing and blanking state of the blanking tube 22 is manually adjusted, which is convenient for real-time operation of the blanking situation between several blanking tubes 22. After completing the adjustment of the sealing piece 23, the elastic action of the spring 29 drives the block 210 to rebound and be stuck in the specific slot 27. In the groove, the elastic resistance of the spring 29 is used to limit the rotation of the sealing piece 23, thereby reducing special circumstances or the situation where the sealing piece 23 accidentally flips over and leaks materials due to excessive concrete material in the discharge pipe 22, and enhances the torque force of the first rotating shaft 25. The spiral blade 33 is rotated in conjunction with the circulation mechanism 3 to allow the concrete material in the funnel 1 to enter the discharge pipe 22 through the discharge port 21, and flow out from several discharge pipes 22 and be evenly cast in the mold, thereby realizing the arrangement of multiple discharge ports 21 and discharge pipes 22 on the funnel 1, and cooperating with the circulation mechanism 3 to flow the UHPC material, so that the material flows out evenly from several discharge pipes 22, which facilitates the device to cast multiple molds at the same time and produce multiple samples synchronously. Compared with single-hole discharge, multi-hole discharge can further improve the production efficiency of samples to a certain extent.

[0034] By setting up the circulation mechanism 3, the staff can fix the motor to the connector 34 so that the external motor equipment drives the second rotating shaft 32 to rotate through the connector 34, and the second rotating shaft 32 drives the spiral blade 33 to rotate in the funnel 1, so as to spirally stir the UHPC material in the funnel 1, so that it is in a flowing state in the funnel 1, and avoid the situation where the UHPC material is stationary for a long time and agglomerates. Two receiving blocks 31 are provided to support and limit the rotation of the second rotating shaft 32 in the funnel 1, and a pad 35 is provided to receive the unloading mechanism 2 and The support frame 36 is connected to the funnel 1, and the support frame 36 supports and fixes the funnel 1, ensuring the smooth discharge of the funnel 1. The staff can use the external driving device on the connecting head 34 to drive the second rotating shaft 32 to drive the spiral blade 33 to spirally rotate in the funnel 1, so that the UHPC material in the funnel 1 continuously flows along the thread in the funnel 1, reducing the undesirable phenomena such as agglomeration of the UHPC material when it is left to stand. It can also cooperate with the discharge mechanism 2 to further promote the uniform diversion and outflow of the UHPC material through the multiple discharge pipes 22, thereby improving the practicality of the device.

[0035] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0036] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A novel porous UHPC feeding hopper device, comprising a funnel (1), wherein the funnel (1) is provided with a feeding mechanism (2) and a circulation mechanism (3), and is characterized in that: The discharge mechanism (2) includes a porous component, a handle component, a locking component and a sealing component. The porous component includes a plurality of discharge ports (21) opened on the inner wall of the funnel (1). The bottom surface of the funnel (1) is fixedly connected to a plurality of discharge pipes (22). The inner walls of the plurality of discharge pipes (22) are rotatably connected to sealing plates (23). The outer walls of the plurality of discharge pipes (22) are fixedly connected to fixed blocks (24). The inner walls of the plurality of fixed blocks (24) are rotatably connected to a first rotating shaft (25).

2. A novel porous UHPC hopper device according to claim 1, characterized in that: The sealing assembly includes handles (26) fixedly connected to the right ends of a plurality of first rotating shafts (25), and the left ends of the plurality of first rotating shafts (25) extend to the inner walls of a plurality of fixed blocks (24) and are fixedly connected to the fixed blocks (24).

3. A novel porous UHPC hopper device according to claim 2, characterized in that: The locking assembly includes a locking slot (27) formed on the right side of a plurality of fixed blocks (24), a spring slot (28) formed on the inner wall of a plurality of first rotating shafts (25), and a spring (29) fixedly connected to the inner wall of a plurality of spring slots (28).

4. A novel porous UHPC hopper device according to claim 3, characterized in that: The inner walls of the plurality of spring slots (28) are slidably connected to the clamping blocks (210), the bottom surfaces of the plurality of clamping blocks (210) are fixedly connected to the top ends of the plurality of springs (29), and the outer walls of the plurality of clamping blocks (210) are slidably connected to the inner walls of the clamping slots (27).

5. A novel porous UHPC hopper device according to claim 4, characterized in that: The circulation mechanism (3) comprises a spiral assembly and a bracket assembly. The spiral assembly comprises two receiving blocks (31) fixedly connected to the inner wall of the funnel (1). The two receiving blocks (31) are rotatably connected to a second rotating shaft (32) on a side close to each other.

6. The novel porous UHPC hopper device according to claim 5, characterized in that: The outer wall of the second rotating shaft (32) is fixedly connected to a spiral blade (33), and the left end of the second rotating shaft (32) extends to the outer wall of the funnel (1) and is fixedly connected to a connector (34).

7. The novel porous UHPC hopper device according to claim 6, characterized in that: The support assembly comprises two pads (35) fixedly connected to the outer wall of the funnel (1), and the bottom surfaces of the two pads (35) are fixedly connected to a support frame (36).