Magnetic suction belt feeding mechanism for inductor

Abstract

The utility model discloses a magnetic attraction belt feeding mechanism for an inductor. The magnetic attraction belt feeding mechanism comprises a support bottom plate. The track is fixed at the upper end of the bracket bottom plate; the synchronous belt is mounted in the track through the two ends of the track; the plurality of magnetic needles are arranged in an array and are embedded in the synchronous belt, and the magnetic needles are used for adsorbing inductance elements on the surface of the synchronous belt; and the driving mechanism is connected with the synchronous belt and is used for driving the synchronous belt to move in the track. According to the utility model, the inductor is firmly and magnetically attracted through magnetic force, so that the inductor is stably and quickly conveyed in the track, the problem that the thin inductor is extremely easy to derail during conveying is solved, the production operation of a machine table is effectively improved, and the maintenance cost of personnel is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of feeding devices, in particular to a magnetic belt feeding mechanism for inductors. Background Art

[0002] Traditional inductor feeding mechanisms use rubber synchronous belts to convey the material. Due to the relatively smooth surface of the inductor, the synchronous belt becomes increasingly smooth over time, preventing the inductor from being properly fed forward through friction. Regular replacement is required, and the synchronous belt is cumbersome to remove. Furthermore, the thinness and lightness of some inductors make conveying them even more difficult, impacting proper inductor delivery. Utility Model Content

[0003] The purpose of the utility model is to solve the above problems and provide a magnetic belt feeding mechanism for inductors.

[0004] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0005] A magnetic belt feeding mechanism for inductors, comprising a bracket bottom plate;

[0006] A track is fixed to the upper end of the bracket bottom plate;

[0007] A synchronous belt is installed inside the track through both ends of the track;

[0008] A plurality of magnetic needles arranged in an array are embedded in the interior of the synchronous belt, and the magnetic needles are used to attract the inductive elements on the surface of the synchronous belt;

[0009] A driving mechanism is connected to the synchronous belt and is used to drive the synchronous belt to move in the track.

[0010] As a further description of the above technical solution, guide sheet metal and guide blocks are respectively installed at both ends of the track.

[0011] As a further description of the above technical solution, the side of the guide block close to the synchronous belt is 1.5 mm lower than the cross-section of the synchronous belt, and the gap with the synchronous belt is 0.5 mm, and the distal end of the guide block is tangent to the surface of the synchronous belt.

[0012] As a further description of the above technical solution, a pressing sheet metal parallel to the track is provided at one end of the track close to the guide block, and a slot is provided on the pressing sheet metal.

[0013] As a further description of the above technical solution, the distance between the lower surface of the pressed sheet metal and the upper surface of the inductor element is 0.5 mm.

[0014] As a further description of the above technical solution, a sensor bracket is installed on the side of the bracket bottom plate, and a sensor is installed above the sensor bracket. The sensor is used to identify the inductive element passing under the slot.

[0015] As a further description of the above technical solution, the driving mechanism includes a motor installed on one side of the bracket base plate, a synchronous wheel is installed on the driving shaft of the motor, idle wheels are installed at both ends of the bracket base plate, and the synchronous belt is in contact with the synchronous wheel and the idler wheel surface.

[0016] As a further description of the above technical solution, the synchronous wheel is a tensioner wheel.

[0017] As a further description of the above technical solution, the magnetic needles are evenly distributed inside the synchronous belt at intervals of 7.9 mm.

[0018] The beneficial effects of the utility model are as follows:

[0019] 1. The utility model optimizes and adjusts the track so that one side can be disassembled for maintenance. At the same time, the synchronous belt is redesigned and evenly inlaid with magnetic needles, which firmly attract the inductor through magnetic force to ensure smooth and fast transmission within the track. This solves the problem of thin inductors being easily derailed during transmission, effectively improves machine production and reduces maintenance costs.

[0020] In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional diagram of the feeding structure of the utility model;

[0022] Figure 2 It is a rear view of the feeding mechanism of the utility model;

[0023] Figure 3 This is a front view of the feeding structure of the utility model;

[0024] Figure 4 It is a schematic diagram of the track of the present utility model.

[0025] Figure numerals: 1. bracket base plate; 2. track; 3. synchronous belt; 4. magnetic needle; 5. guide sheet metal; 6. guide block; 7. inductive element; 8. pressing sheet metal; 9. sensor bracket; 10. sensor; 11. motor; 12. synchronous wheel; 13. idler wheel. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0027] like Figures 1-4 As shown, in one embodiment, a magnetic belt feeding mechanism for inductors includes a support base plate 1, a track 2 fixed to the upper end of the support base plate 1, and the track 2 is used to limit the conveying trajectory of the inductor element 7. A synchronous belt 3 is provided within the track 2 and can be installed inside the track 2 through openings at both ends of the track 2. A plurality of magnetic needles 4 arranged in an array are distributed within the synchronous belt 3. When the synchronous belt 3 moves, the magnetic needles 4 can attract the inductor element 7, and smoothly convey it forward without moving left or right or up or down during the conveying process, thereby preventing the thin inductor from derailing and effectively improving the stability of the inductor during conveying.

[0028] The synchronous belt 3 is connected to a driving mechanism, and the driving mechanism enables the synchronous belt 3 to be stably transmitted in the track 2.

[0029] Optionally, the magnetic needles 4 are evenly distributed at intervals of 7.9 mm inside the synchronous belt 3 , which can achieve stable adsorption of the inductor element 7 .

[0030] Optionally, a guide sheet metal 5 and a guide block 6 are mounted at each end of the track 2. The guide sheet metal 5 is mounted on the feed side of the track 2 and is adjusted up and down through the slots in the guide sheet metal 5 to a point where it intersects the surface of the timing belt 3 with the cutout. The guide block 6 is positioned 1.5 mm below the cutout surface of the timing belt 3 on the side closest to the cutout, with a clearance of approximately 0.5 mm. The guide block 6 is positioned tangentially to the cutout surface of the timing belt 3 on the far side. The installation of the guide sheet metal 5 and guide block 6 effectively limits the timing belt 3 and guides the inductor 7 along the track 2.

[0031] Optionally, a pressing sheet metal 8 parallel to the track 2 is provided at one end of the track 2 near the guide block 6. A slot is provided on the pressing sheet metal 8. The lower surface of the pressing sheet metal 8 is 0.5 mm away from the upper surface of the inductor element 7. A sensor bracket 9 is installed on the side of the bracket base plate 1. A sensor 10 is installed above the sensor bracket 9. The sensor 10 is used to identify the inductor element 7 passing under the slot. When the inductor element 7 is conveyed to the guide block 6, the inductor element 7 needs to be separated from the synchronous belt 3. At this time, the inductor element 7 is pressed into the track 2 by the pressing sheet metal 8, otherwise the material will be flipped and upright. The sensor 107 judges whether the inductor element 7 is in place through the slot on the surface of the pressing sheet metal 8, thereby realizing the conveying and loading of the inductor element 7.

[0032] Optionally, the drive mechanism includes a motor 11 mounted on one side of the support base plate 1. A synchronous pulley 12 is mounted on the drive shaft of the motor 11. In some embodiments, the synchronous pulley 12 can be a tensioner pulley. Idle pulleys 13 are mounted on both ends of the support base plate 1. The synchronous belt 3 is in surface contact with the synchronous pulley 12 and the idle pulley 13. The cooperation between the synchronous pulley 12 and the idle pulley 13 ensures stable transmission of the synchronous belt 3. At the same time, when the track 2 needs to be removed, the synchronous belt 3 can be directly removed from the side by loosening the fixing screws of the motor 11 and the guide sheet metal 5 on the front side and the guide block 6 on the rear side of the track 2, making disassembly more convenient and quick.

[0033] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A magnetic belt feeding mechanism for inductors, characterized in that: Including bracket base plate; A track is fixed to the upper end of the bracket bottom plate; A synchronous belt is installed inside the track through both ends of the track; A plurality of magnetic needles arranged in an array are embedded in the interior of the synchronous belt, and the magnetic needles are used to attract the inductive elements on the surface of the synchronous belt; A driving mechanism is connected to the synchronous belt and is used to drive the synchronous belt to move in the track.

2. The magnetic belt feeding mechanism for inductors according to claim 1, characterized in that: Guide sheet metal and guide blocks are respectively installed at both ends of the track.

3. The magnetic belt feeding mechanism for inductors according to claim 2, characterized in that: The side of the guide block close to the synchronous belt is 1.5 mm lower than the synchronous belt section, and the gap between the guide block and the synchronous belt is 0.5 mm. The distal end of the guide block is tangent to the synchronous belt surface.

4. The magnetic belt feeding mechanism for inductors according to claim 2, characterized in that: A pressing sheet metal parallel to the track is provided at one end of the track close to the guide block, and a slot is provided on the pressing sheet metal.

5. The magnetic belt feeding mechanism for inductors according to claim 4, characterized in that: The distance between the lower surface of the pressed sheet metal and the upper surface of the inductor element is 0.5 mm.

6. The magnetic belt feeding mechanism for inductors according to claim 4, characterized in that: A sensor bracket is installed on the side of the bracket bottom plate, and a sensor is installed above the sensor bracket. The sensor is used to identify the inductive element passing under the slot.

7. The magnetic belt feeding mechanism for inductors according to claim 1, characterized in that: The driving mechanism includes a motor installed on one side of the bracket base plate, a synchronous wheel is installed on the driving shaft of the motor, and idle wheels are installed at both ends of the bracket base plate. The synchronous belt is in surface contact with the synchronous wheel and the idle wheel.

8. The magnetic belt feeding mechanism for inductors according to claim 7, characterized in that: The synchronous wheel is a tensioner wheel.

9. The magnetic belt feeding mechanism for inductors according to claim 1, characterized in that: The magnetic needles are evenly distributed inside the synchronous belt at intervals of 7.9 mm.

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