Automatic roll film stacking equipment

Abstract

The utility model discloses automatic roll film stacking equipment, and belongs to the field of automatic equipment. The automatic roll film stacking equipment comprises a robot, an air swelling shaft, a suction cup mechanism, a conveying line and a guide mechanism, and the periphery of the robot is provided with a feeding area used for roll film feeding, a partition plate stacking area used for containing partition plates and a stacking area used for stacking the roll films and the partition plates. The air swelling shaft and the suction cup mechanism are arranged on the two sides of the action end of the robot respectively, the robot is used for driving the air swelling shaft and the suction cup mechanism to move and rotate, the conveying line is arranged in a feeding area, the guiding mechanism is installed above the conveying line, the conveying line is used for conveying the rolled film, and the guiding mechanism is used for guiding the rolled film on the conveying line into a preset range. According to the utility model, one robot can be used for carrying and stacking two materials with different shapes, namely the roll film and the partition plate, manual participation is not needed in the working process of the robot, and the problems of high manual working intensity and low working safety in the prior art are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of automation equipment, in particular to film roll palletizing automation equipment. Background Art

[0002] After the existing roll film factory produces roll film, it needs to be stacked before being put into storage. The current palletizing operation is a manually operated suspension arm with an electric hoist installed on the suspension arm. After manually connecting the roll film with the electric hoist, the suspension arm is manually moved to move the roll film to the placement position on the partition, and then the electric hoist is separated from the roll film, and then the electric hoist is connected to the next roll film. After placing four roll films on each layer, a partition needs to be manually placed before continuing to place / operate the roll film. This working method has the problems of high manual labor intensity and low work safety. Utility Model Content

[0003] Purpose of the utility model: to provide an automated equipment for roll film palletizing. By arranging an air-inflating shaft and a suction cup mechanism on both sides of the robot's action end, a robot can be used to transport and palletize roll film and partitions, solving the problems of high manual labor intensity and low work safety in the existing technology.

[0004] The technical solution of the utility model is that the film roll palletizing automation equipment comprises: a robot, an air expansion shaft, a suction cup mechanism, a conveying line and a guide mechanism.

[0005] The robot is provided with a loading area for loading film rolls, a partition stacking area for placing partitions, and a stacking area for stacking film rolls and partitions.

[0006] The air-expanding shaft and the suction cup mechanism are respectively arranged on both sides of the action end of the robot, and the robot is used to drive the air-expanding shaft and the suction cup mechanism to move and rotate.

[0007] The conveyor line is arranged in the loading area, the guide mechanism is installed above the conveyor line, the conveyor line is used to convey the roll film, and the guide mechanism is used to guide the roll film on the conveyor line to a predetermined range.

[0008] In a further embodiment, the guide mechanism includes: a material stopper and a guide member.

[0009] The material blocking member is arranged at the upper end portion of the conveying line and is used for blocking the movement of the roll film.

[0010] The two guide members are arranged on both sides above the conveyor line, and the distance between the two guide members matches the size of the roll film.

[0011] In a further embodiment, the two guide members are arranged on both sides above the conveyor line with an adjustable distance between them, so that the guide mechanism can adjust the distance between the guide members according to the size of the products.

[0012] In a further embodiment, the guide mechanism further includes: a connecting seat, a first connecting rod and a locking screw.

[0013] The connecting seat is installed on the conveying line, the first connecting rod is inserted into the connecting seat, and the locking screw connects the connecting seat and the first connecting rod.

[0014] The guide member is connected to the first connecting rod, and the guide member is arranged on both sides above the conveying line through the connecting seat and the first connecting rod.

[0015] In a further embodiment, the suction cup mechanism includes: a connecting plate, a second connecting rod, a spring and a suction cup.

[0016] The second connecting rod is inserted into the connecting plate, the suction cup is installed on the second connecting rod, the spring is sleeved on the second connecting rod, and the two ends of the spring are respectively connected to the connecting plate and the suction cup, which can make the suction cup mechanism connected to the partition with pre-pressure, so that the suction cup can better fit the partition and improve the success rate of partition suction.

[0017] In a further embodiment, the connecting plate includes: a main plate, a support plate and connecting screws.

[0018] The main board is installed on the robot. The main board is provided with a plurality of connecting holes and arc holes arranged around the connecting holes. The connecting screws connect the main board and the support plate through the connecting holes and the arc holes. The second connecting rod is installed on the support plate. The position of the suction cup can be adjusted along the arc hole with the connecting hole as the center of the circle, so that the suction cup mechanism can be suitable for more models of partitions.

[0019] In a further embodiment, the robot is a six-axis robot.

[0020] In a further embodiment, the conveyor line is a roller conveyor line.

[0021] The beneficial effects of the present invention are as follows: the present application arranges an air-expanding shaft and a suction cup mechanism on both sides of the action end of the robot, and the robot drives the air-expanding shaft and the suction cup mechanism to move and rotate, so that the robot can use the air-expanding shaft to insert the roll film on the conveyor line, and transport the roll film in the loading area to the stacking area, so that the robot can use the suction cup mechanism to suck the partition, and transport the partition in the partition stacking area to the stacking area, and can use one robot to realize the transportation and stacking of two materials of different shapes, roll film and partition, and no human participation is required during the working process of the robot, which solves the problems of high manual labor intensity and low work safety in the prior art.

[0022] The robot uses an air-inflated shaft to insert into the paper tube of the roll film to transport the roll film. Compared with the robot using grippers in the existing technology, it can also reduce the probability of the robot damaging the outer film of the roll film, thereby improving the yield of the roll film. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is an overall axonometric schematic diagram of the present invention.

[0024] Figure 2 It is an axonometric diagram of the cooperation between the conveying line and the guide mechanism of the present invention.

[0025] Figure 3 It is an overall top view schematic diagram of the utility model.

[0026] Figure 4 This is a schematic diagram of the pneumatic shaft and suction cup mechanism of the robot action end of the utility model.

[0027] Figure 5 It is a partially enlarged schematic diagram of the suction cup mechanism of the present utility model.

[0028] The reference numerals shown in the figure are: robot 1, suction cup mechanism 2, connecting plate 21, main board 211, support plate 212, second connecting rod 22, suction cup 23, spring 24, conveyor line 3, guide mechanism 4, material stopper 41, guide member 42, connecting seat 43, first connecting rod 44, and pneumatic shaft 5. DETAILED DESCRIPTION

[0029] In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features known in the art are not described to avoid confusion with the present invention.

[0030] The utility model discloses an automated equipment for stacking film rolls, which controls the automated operation of a robot and a conveyor line through control devices such as sensors and PLCs. By arranging an air expansion shaft and a suction cup mechanism on both sides of the robot's action end, a single robot can be used to transport and stack film rolls and partitions, thus solving the problems of high manual labor intensity and low work safety in the prior art.

[0031] like Figure 1-5 The roll film palletizing automation equipment shown includes: a robot 1, an air expansion shaft 5, a suction cup 23 mechanism 2, a conveyor line 3 and a guide mechanism 4.

[0032] The robot 1 is provided with a loading area for loading film rolls, a partition stacking area for placing partitions, and a stacking area for stacking film rolls and partitions.

[0033] The pneumatic shaft 5 and the suction cup 23 mechanism 2 are respectively arranged on both sides of the action end of the robot 1, and the robot 1 is used to drive the pneumatic shaft 5 and the suction cup 23 mechanism 2 to move and rotate.

[0034] The conveyor line 3 is arranged in the loading area, and the guide mechanism 4 is installed above the conveyor line 3. The conveyor line 3 is used to convey the roll film, and the guide mechanism 4 is used to guide the roll film on the conveyor line 3 to a predetermined range.

[0035] The pneumatic shaft 5 and the suction cup 23 mechanism 2 are connected to the air source device, the vacuum device and the PLC and other control devices, and the robot 1 and the conveying line 3 are connected to the PLC and other control devices.

[0036] Regarding the robot 1, the robot 1 is a six-axis robot 1, such as Figure 1 、 3 As shown in FIG4 , the action end of the robot 1 is provided with a mounting frame, and the pneumatic shaft 5 and the suction cup 23 mechanism 2 are arranged on both sides of the mounting frame. The robot 1 is connected to the mounting frame through a rotating shaft, so that the robot 1 can drive the mounting frame to rotate.

[0037] Regarding the conveyor line 3, the conveyor line 3 can be a roller conveyor line 3, or it can be a conveyor line 3 in the form of a conveyor belt conveyor line 3.

[0038] Regarding the guide mechanism 4, Figure 2 The guide mechanism 4 shown includes a material blocking member 41 and a guide member 42 .

[0039] The material stopper 41 is provided at the upper end of the conveyor line 3 and is used to stop the roll film from moving.

[0040] Two guide members 42 are provided on both sides above the conveyor line 3 , and the distance between the two guide members 42 matches the size of the film roll.

[0041] like Figure 2 The film roll is placed vertically on the conveyor line 3, and the distance between the two guide members 42 matches the diameter of the film roll.

[0042] The two guide members 42 are arranged on both sides above the conveying line 3 with an adjustable distance therebetween.

[0043] like Figure 2 The guide mechanism 4 shown further includes: a connecting seat 43, a first connecting rod 44 and a locking screw.

[0044] The connecting seat 43 is installed on the conveying line 3 , the first connecting rod 44 is inserted into the connecting seat 43 , and the locking screw connects the connecting seat 43 and the first connecting rod 44 .

[0045] The guide member 42 is connected to the first connecting rod 44 , and the guide member 42 is arranged on both sides above the conveyor line 3 through the connecting seat 43 and the first connecting rod 44 .

[0046] The first connecting rod 44 is inserted into the connecting seat 43, and the locking screw passes through the connecting seat 43 to press against the first connecting rod 44. When the locking screw is separated from the first connecting rod 44, the depth of the first connecting rod 44 inserted into the connecting seat 43 can be adjusted, thereby adjusting the distance between the two guide members 42.

[0047] like Figure 2 The blocking member 41 and the two guide members 42 are plate-shaped structures. The feeding ends of the two guide members 42 are provided with a bending structure so that the distance between the two guide members 42 decreases.

[0048] Regarding the suction cup 23 mechanism 2, as Figure 4 and 5 The suction cup 23 mechanism 2 shown includes: a connecting plate 21 , a second connecting rod 22 , a spring 24 and a suction cup 23 .

[0049] The second connecting rod 22 is inserted into the connecting plate 21 , the suction cup 23 is mounted on the second connecting rod 22 , the spring 24 is sleeved on the second connecting rod 22 , and both ends of the spring 24 are connected to the connecting plate 21 and the suction cup 23 respectively.

[0050] like Figure 4 and 5 The connecting plate 21 shown includes a main plate 211 , a supporting plate 212 and connecting screws.

[0051] The main board 211 is installed on the robot 1. The main board 211 is provided with a plurality of connecting holes and arc holes arranged around the connecting holes. Two connecting screws connect the main board 211 and the support plate 212 through the connecting holes and the arc holes. The second connecting rod 22 is installed on the support plate 212.

[0052] like Figure 4 As shown, the four corners of the connecting plate 21 are respectively provided with four groups of second connecting rods 22, springs 24 and suction cups 23, and the four corners of the main board 211 are respectively provided with four connecting holes and arc holes, and each arc hole is set with the connecting hole as the center.

[0053] Working method: First place a partition in the stacking area.

[0054] Then the roll film is lowered from the forklift onto the conveyor line 3 , and the conveyor line 3 conveys the roll film to the position of the blocking member 41 .

[0055] The robot 1 then inserts the film rolls through the air shaft 5 and places the film rolls on the partitions in the stacking area, with four film rolls placed on each partition.

[0056] The robot 1 then rotates its working end and uses the suction cup 23 mechanism 2 to pick up a separator from the separator stacking area and place it on the four rolls of film in the stacking area.

[0057] Repeat the above steps to stack several layers of film rolls in the palletizing area.

[0058] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be interpreted as limiting the present invention itself. Various changes may be made to it in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims.

Claims

1. Film roll palletizing automation equipment, characterized in that: include: Robot, pneumatic shaft, suction cup mechanism, conveyor line and guide mechanism; The robot is provided with a loading area for loading film rolls, a partition stacking area for placing partitions, and a stacking area for stacking film rolls and partitions. The air-expanding shaft and the suction cup mechanism are respectively arranged on both sides of the action end of the robot, and the robot is used to drive the air-expanding shaft and the suction cup mechanism to move and rotate; The conveyor line is arranged in the loading area, the guide mechanism is installed above the conveyor line, the conveyor line is used to convey the roll film, and the guide mechanism is used to guide the roll film on the conveyor line to a predetermined range.

2. The roll film palletizing automation equipment according to claim 1, characterized in that: The guide mechanism includes: a material blocking member and a guide member; The material blocking member is provided at the upper end of the conveying line and is used to block the movement of the roll film; The two guide members are arranged on both sides above the conveyor line, and the distance between the two guide members matches the size of the roll film.

3. The roll film palletizing automation equipment according to claim 2, characterized in that: The two guide members are arranged on both sides above the conveyor line with an adjustable distance between them.

4. The roll film palletizing automation equipment according to claim 3, characterized in that: The guide mechanism further comprises: a connecting seat, a first connecting rod and a locking screw; The connecting seat is installed on the conveyor line, the first connecting rod is inserted into the connecting seat, and the locking screw connects the connecting seat and the first connecting rod; The guide member is connected to the first connecting rod, and the guide member is arranged on both sides above the conveying line through the connecting seat and the first connecting rod.

5. The roll film palletizing automation equipment according to claim 1, characterized in that: The suction cup mechanism includes: a connecting plate, a second connecting rod, a spring and a suction cup; The second connecting rod is inserted into the connecting plate, the suction cup is installed on the second connecting rod, the spring is sleeved on the second connecting rod, and the two ends of the spring are respectively connected to the connecting plate and the suction cup.

6. The roll film palletizing automation equipment according to claim 5, characterized in that: The connecting plate includes: a main plate, a support plate and connecting screws; The mainboard is installed on the robot. The mainboard is provided with a plurality of connecting holes and arc holes arranged around the connecting holes. The connecting screws connect the mainboard and the support plate through the connecting holes and the arc holes. The second connecting rod is installed on the support plate.

7. The roll film palletizing automation equipment according to claim 1, characterized in that: The robot is a six-axis robot.

8. The roll film palletizing automation equipment according to claim 1, characterized in that: The conveying line is a roller conveying line.

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