Flock processing mechanism for fabric processing

Abstract

The utility model discloses a flock processing mechanism for fabric processing, which relates to the technical field of fabric processing and comprises a rotating plate, a flock collecting roller is rotatably connected to the top end of one side of the rotating plate, an electrostatic brush roller is rotatably connected to the bottom end of one side of the rotating plate, and a transposition mechanism is arranged on one side of the rotating plate. According to the utility model, the hair collecting roller adsorbs flocks on the surface of a fabric through viscous paper of the hair collecting roller, preliminary cleaning is rapidly carried out, time is saved, when higher cleanliness is needed, the system can be smoothly switched to the electrostatic brush roller through coordinated operation of the second driving motor, and the electrostatic brush roller utilizes an electrostatic adsorption principle, so that the cleaning efficiency is improved, and the cleaning efficiency is improved. According to the fabric cleaning device, tiny soft flocks and particles can be effectively removed, the cleaning degree of fabrics is improved, the whole process is smooth in switching and compact in design, the cleaning efficiency and continuity are ensured, the cleaning requirements of different fabrics are met, and the fabric treatment quality and efficiency are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing, in particular to a lint processing mechanism for fabric processing. Background Art

[0002] During the interweaving process of textile fibers, lint mixed in will reduce the strength of the fabric. For fabrics with printing or dyeing processes, lint may cause blurred printing patterns or uneven dyeing. Therefore, the fabric will be treated with lint during the fabric processing process.

[0003] For example, publication number CN218404788U discloses a lint processing device for fabric processing, which includes a processing box, wherein mounting plates are fixedly installed on the tops of both sides of the processing box, a movable frame is slidably connected to the middle of the mounting plate, a movable roller is rotatably connected to the bottom of the movable frame, a baffle is fixedly installed on the top of the movable frame, and a spring is provided on the outer side of the top of the movable frame.

[0004] However, in the existing technology, a single treatment method is often unable to deeply remove the lint inside different fabrics, especially when processing fabrics with more complex or multi-layered structures. The lint is embedded in the fiber gaps or deep fabrics and is difficult to completely remove by conventional methods. These residual lint not only makes the fabric surface look messy and untidy, but also causes the fabric to have an uneven texture in appearance, affecting the visual effect. Especially when the color of the lint is significantly different from the color of the fabric itself, the residual lint is more obvious, resulting in poor overall color coordination and affecting the appearance and quality of the finished product. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that a single treatment method in the prior art is often unable to deeply remove lint inside different fabrics, and to propose a lint treatment mechanism for fabric processing.

[0006] In order to achieve the above-mentioned object, the utility model adopts the following technical solution: a lint treatment mechanism for fabric processing, comprising a rotating plate, a lint-adhesive roller is rotatably connected to the top end of one side of the rotating plate, and an electrostatic brush roller is rotatably connected to the bottom end of one side of the rotating plate, a shifting mechanism is provided on one side of the rotating plate, and a movable mechanism is provided on one side of the shifting mechanism;

[0007] The shifting mechanism includes a mounting bracket, the inner side of the mounting bracket is rotatably connected to the first rotating rod, the outer surface of the first rotating rod is fixedly connected to a rotating column, the outer surface of the rotating column is provided with an arc groove, and guide holes are provided at both ends of the rotating column, one side of the mounting bracket is fixedly connected to the fixing bracket, one side of the fixing bracket is rotatably connected to the second rotating rod, the outer surface of the second rotating rod is fixedly connected to the driving rod, and the outer surface of the second rotating rod is fixedly connected to the guide plate, one end of the first rotating rod is fixedly connected to the fixing plate, the outer surface of the fixing plate is fixedly connected to the second track, and the outer surface of the second track is slidably connected to the rotating plate.

[0008] Preferably, a second drive motor is installed on the top of the fixing frame, and an output end of the second drive motor is fixedly connected to the second rotating rod.

[0009] Preferably, the guide plate is slidably connected to the guide hole, and the drive rod is slidably connected to the arc groove.

[0010] Preferably, the movable mechanism includes a mounting plate, the top and bottom of one side of the mounting plate are fixedly connected to the first track, and a movable frame is provided on one side of the mounting plate.

[0011] Preferably, racks are fixedly connected to the top and bottom ends of the inner side of the movable frame, and the movable frame is slidably connected to the first track.

[0012] Preferably, a first drive motor is installed on one side of the mounting plate, and a disc is fixedly connected to an output end of the first drive motor.

[0013] Preferably, a protruding rod is fixedly connected to the outer surface of the disc, and the protruding rod is engaged with the rack.

[0014] Compared with the prior art, the advantages and positive effects of the present invention are:

[0015] 1. In this utility model, the lint-sticking roller absorbs lint on the surface of the fabric through its sticky paper, quickly performs preliminary cleaning, and saves time. When higher cleanliness is required, the system can smoothly switch to the electrostatic brush roller through the coordinated operation of the second drive motor. The electrostatic brush roller uses the principle of electrostatic adsorption to effectively remove tiny lint and particles, thereby improving the cleanliness of the fabric. The entire process switches smoothly and the design is compact, ensuring cleaning efficiency and continuity, meeting the cleaning needs of different fabrics, and greatly improving the quality and efficiency of fabric processing.

[0016] 2. In the utility model, the disc is driven to rotate by the first drive motor, and the reciprocating motion of the movable frame is achieved by the interaction between the convex plate and the rack. When the disc rotates, the convex plate applies force to the top and bottom racks of the movable frame respectively, so that the movable frame completes left and right linear reciprocating motion in the track. During this process, the movable frame drives the lint-sticking roller and the electrostatic brush roller to rotate at high speed, effectively cleaning the lint on the surface of the fabric. The limiting device ensures that the movement range of the movable frame is precisely controlled to prevent excessive movement. This design ensures the efficiency and stability of the cleaning process, removes lint in time, reduces interference with the production environment, improves product quality and processing accuracy, and has a compact system structure and a high degree of automation, which effectively improves the cleanliness of the production environment and overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a lint treatment mechanism for fabric processing proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the split three-dimensional structure of a transposition mechanism of a lint treatment mechanism for fabric processing proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of a shifting mechanism of a lint handling mechanism for fabric processing proposed by the utility model;

[0020] Figure 4 The utility model provides a three-dimensional structural diagram of the movable mechanism of a lint treatment mechanism for fabric processing.

[0021] Legend: 1. Movable mechanism; 11. First drive motor; 12. Mounting plate; 13. First track; 14. Disc; 15. Protruding rod; 16. Movable frame; 17. Rack; 2. Shifting mechanism; 21. Mounting frame; 22. Rotating column; 221. Arc groove; 222. First rotating rod; 223. Guide hole; 23. Fixed frame; 24. Second drive motor; 25. Second rotating rod; 251. Guide plate; 252. Drive rod; 3. Rotating plate; 31. Hair-sticking roller; 32. Electrostatic brush roller; 33. Fixed plate; 34. Second track. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1: Figure 1 - Figure 3 As shown, the utility model provides a lint treatment mechanism for fabric processing, comprising a rotating plate 3, a lint-adhesive roller 31 being rotatably connected to the top end of one side of the rotating plate 3, and an electrostatic brush roller 32 being rotatably connected to the bottom end of one side of the rotating plate 3, a position change mechanism 2 being provided on one side of the rotating plate 3, and a movable mechanism 1 being provided on one side of the position change mechanism 2;

[0025] The shifting mechanism 2 includes a mounting frame 21, the inner side of which is rotatably connected to a first rotating rod 222, the outer surface of which is fixedly connected to a rotating column 22, an outer surface of which is provided with an arc groove 221, and guide holes 223 are provided at both ends of the rotating column 22, one side of the mounting frame 21 is fixedly connected to a fixing frame 23, one side of the fixing frame 23 is rotatably connected to a second rotating rod 25, the outer surface of the second rotating rod 25 is fixedly connected to a driving rod 252, and the outer surface of the second rotating rod 25 is fixedly connected to a guide plate 251, one end of the first rotating rod 222 is fixedly connected to a fixing plate 33, the outer surface of the fixing plate 33 is fixedly connected to a second track 34, and the outer surface of the second track 34 is slidably connected to the rotating plate 3.

[0026] The following describes in detail the specific configuration and function of this embodiment. During the lint treatment process, the synergistic effect of the lint roller 31 and the electrostatic brush roller 32 can more efficiently remove lint and fiber debris from the fabric surface, thereby improving the quality and efficiency of fabric treatment. The lint roller 31 directly absorbs lint through the sticky paper on its surface. When the lint roller 31 rolls on the fabric surface, the lint is firmly adsorbed on the sticky paper, and the cleaning process is intuitive and efficient. However, for certain special fabrics or when higher cleanliness is required, you can switch to the electrostatic brush roller 32 for more in-depth cleaning.

[0027] The switching process is achieved through the coordinated operation of the second drive motor 24 and related mechanisms. The second drive motor 24 drives the second rotating rod 25 to rotate, driving the guide plate 251 and the drive rod 252 to move in coordination. The guide plate 251 precisely passes through the guide hole 223 during rotation, ensuring the accuracy of the motion path. At the same time, the drive rod 252 slides within the arcuate groove 221 and applies a force to the rotating column 22, causing the rotating rod to rotate 180 degrees. During this process, the rotating rod also drives the rotating plate 3 to rotate stably, and the rotating plate 3 remains stable under the guidance of the second track 34, effectively preventing shaking or deviation during switching.

[0028] The electrostatic brush roller 32 removes lint through the principle of electrostatic attraction. When the brush contacts and rubs against the surface of the fabric, the static electricity generated effectively attracts lint and tiny particles from the fabric. Compared to the lint-binding roller 31, the electrostatic brush roller 32 is suitable for removing finer lint and can further improve the cleanliness of the fabric.

[0029] This dual-mode cleaning design offers multiple advantages. First, the lint-binding roller 31 provides rapid initial cleaning, significantly saving time. Second, the mechanical switch to the electrostatic brush roller 32 allows for more demanding cleaning tasks. The entire device is compact and offers a smooth, unobstructed switching process, effectively ensuring consistent and efficient lint removal while accommodating the cleaning needs of a wide range of fabric types.

[0030] Example 2: Figure 2 and Figure 4 As shown, a second drive motor 24 is mounted on the top of the fixed frame 23, and the output end of the second drive motor 24 is fixedly connected to the second rotating rod 25. The guide plate 251 is slidably connected to the guide hole 223, and the drive rod 252 is slidably connected to the arc groove 221. The movable mechanism 1 includes a mounting plate 12, and the top and bottom of one side of the mounting plate 12 are fixedly connected to the first track 13, and a movable frame 16 is provided on one side of the mounting plate 12. The top and bottom ends of the inner side of the movable frame 16 are fixedly connected to the rack 17, and the movable frame 16 is slidably connected to the first track 13. A first drive motor 11 is mounted on one side of the mounting plate 12, and the output end of the first drive motor 11 is fixedly connected to the disc 14. A protruding rod 15 is fixedly connected to the outer surface of the disc 14, and the protruding rod 15 is engaged with the rack 17.

[0031] The effect achieved by this embodiment is that when the first drive motor 11 is activated, it drives the disc 14 to rotate through the transmission mechanism. Disc 14 is equipped with raised plates on its surface. These plates contact the rack 17 during rotation, exerting a force on the rack 17. As disc 14 rotates, the plates are distributed over only half a revolution. Therefore, with each rotation, the plates exert force on the racks 17 at the top and bottom ends of the movable frame 16. Because the two sets of racks 17 act in different positions, the direction of the applied force also changes.

[0032] Specifically, as disk 14 rotates, a force is first applied to rack 17 at the top of movable frame 16, pushing frame 16 to one side. Then, as disk 14 continues to rotate, the cam plate moves to the bottom of movable frame 16 and applies a reverse force, causing movable frame 16 to move in the opposite direction. In this way, movable frame 16 achieves left-right linear reciprocating motion as disk 14 rotates.

[0033] The movement of the movable frame 16 depends not only on the interaction between the rack 17 and the raised plate, but is also constrained by the stopper mechanism on the first rail 13. This stopper mechanism ensures that the reciprocating motion of the movable frame 16 does not exceed a predetermined range, thereby controlling the motion trajectory of the movable frame 16 and maintaining its precise positioning. As the movable frame 16 reciprocates, it drives the lint-binding roller 31 and the electrostatic brush roller 32 at high speeds, removing lint from the surface and surrounding areas. This process is automated through mechanical drive, effectively ensuring cleaning efficiency and system stability.

[0034] Through this structural design, the system can achieve efficient cleaning function during the movement of the movable frame 16, ensuring timely removal of lint during the working process, thereby improving the cleanliness of the production environment, reducing the interference of lint on other production links, and ensuring product quality and processing accuracy.

[0035] The device's usage and operating principle: When removing lint from the fabric surface, the lint-binding roller 31 can be used. The adhesive paper on the roller 31 absorbs lint from the fabric. As the roller 31 rolls across the fabric surface, the lint adheres to the adhesive paper. For certain fabrics, the second drive motor 24 can be used to rotate the second rotating rod 25. Rotation of the second rotating rod 25 drives the guide plate 251 and the drive rod 252, ensuring that the guide plate 251 accurately passes through the guide hole 223. As the drive rod 252 slides within the arcuate groove 221, it exerts force on the rotating column 22, causing the rotating rod to rotate 180 degrees, allowing for quick switching to the electrostatic brush roller 32 for lint removal. The electrostatic brush roller 32 removes lint using the principle of electrostatic attraction. The friction between the brush and the lint generates static electricity, which attracts lint. As the rotating rod drives the rotating plate 3, the plate 3 rotates stably, guided by the second track 34, ensuring stability during repositioning.

[0036] When the first drive motor 11 is running, it can drive the disc 14 to rotate. The convex plate on the surface of the disc 14 applies a force to the rack 17, transmitting the force to the movable frame 16. During this process, because the convex rods 15 on the surface of the disc 14 are only distributed within a half-circle range, during rotation, they will successively apply forces to the racks 17 at the top and bottom ends of the inner cavity of the movable frame 16, thereby changing the direction of the force acting on the movable frame 16. During the rotation of the disc 14, the movable frame 16 will begin to reciprocate in a straight line from left to right, and under the limiting effect of the first track 13, it will drive the lint-sticking roller 31 and the electrostatic brush roller 32 to quickly clean lint.

[0037] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A lint treatment mechanism for fabric processing, comprising a rotating plate (3), a lint-adhesive roller (31) being rotatably connected to the top end of one side of the rotating plate (3), and an electrostatic brush roller (32) being rotatably connected to the bottom end of one side of the rotating plate (3), characterized in that: A shift mechanism (2) is provided on one side of the rotating plate (3), and a movable mechanism (1) is provided on one side of the shift mechanism (2); The shifting mechanism (2) comprises a mounting frame (21), wherein the inner side of the mounting frame (21) is rotatably connected to a first rotating rod (222), the outer surface of the first rotating rod (222) is fixedly connected to a rotating column (22), the outer surface of the rotating column (22) is provided with an arc groove (221), and both ends of the rotating column (22) are provided with guide holes (223), one side of the mounting frame (21) is fixedly connected to a fixing frame (23), one side of the fixing frame (23) is rotatably connected to a second rotating rod (25), the outer surface of the second rotating rod (25) is fixedly connected to a driving rod (252), and the outer surface of the second rotating rod (25) is fixedly connected to a guide plate (251), one end of the first rotating rod (222) is fixedly connected to a fixing plate (33), the outer surface of the fixing plate (33) is fixedly connected to a second track (34), and the outer surface of the second track (34) is slidably connected to the rotating plate (3).

2. The lint treatment mechanism for fabric processing according to claim 1, characterized in that: A second drive motor (24) is mounted on the top of the fixing frame (23), and an output end of the second drive motor (24) is fixedly connected to a second rotating rod (25).

3. The lint treatment mechanism for fabric processing according to claim 1, characterized in that: The guide plate (251) is slidably connected to the guide hole (223), and the driving rod (252) is slidably connected to the arc groove (221).

4. The lint treatment mechanism for fabric processing according to claim 1, characterized in that: The movable mechanism (1) comprises a mounting plate (12), the top and bottom of one side of the mounting plate (12) are fixedly connected to a first track (13), and a movable frame (16) is provided on one side of the mounting plate (12).

5. The lint treatment mechanism for fabric processing according to claim 4, characterized in that: The top and bottom ends of the inner side of the movable frame (16) are both fixedly connected to racks (17), and the movable frame (16) is slidably connected to the first track (13).

6. The lint treatment mechanism for fabric processing according to claim 5, characterized in that: A first drive motor (11) is mounted on one side of the mounting plate (12), and a disc (14) is fixedly connected to an output end of the first drive motor (11).

7. The lint treatment mechanism for fabric processing according to claim 6, characterized in that: A protruding rod (15) is fixedly connected to the outer surface of the disc (14), and the protruding rod (15) is clamped with the rack (17).

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