Intelligent electronic rubber collecting device matched with rubber tapping machine

The bowl rack assembly and weighing assembly of the intelligent electronic rubber collecting device solve the problem of uneven output of the rubber tapping machine after tapping, realize automatic adjustment and protection, and improve the tapping efficiency and economic benefits.

CN223298210UActive Publication Date: 2025-09-05HAINAN NATURAL RUBBER IND GROUP +1
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Patent Information

Application Number
CN202422451837.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Existing rubber tapping machines lack the ability to judge the tapping results and make independent adjustments after the tapping operation, resulting in an imbalance between tapping output and economic benefits, and the rubber collection process is easily affected by weather and impurities.

Method used

An intelligent electronic rubber collecting device was designed, which includes a bowl rack component and a weighing component. The bowl rack component is used to prevent contamination by rainwater and impurities, and the weighing component is used to collect tapping data for feedback to adjust the tapping frequency and depth, thereby achieving automatic control.

Benefits of technology

It improves the tapping yield and quality, reduces the impact of weather and impurities on the rubber, ensures balanced tapping results for each rubber tree, and increases economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber collecting, and discloses an intelligent electronic rubber collecting device matched with a rubber tapping machine. The rubber tapping machine comprises a rubber tapping machine body, a bowl rack assembly is arranged at one end of the rubber tapping machine body, a rubber bowl is installed at one end of the bowl rack assembly, a weighing assembly is arranged at the lower end of the bowl rack assembly, a fixed base is arranged at one end of the bowl rack assembly, a bowl rack cover is rotationally connected to the outer surface of the fixed base, and a first swing rod is arranged at one end of the bowl rack assembly; a second swing rod is arranged at one end of the bowl rack cover, bowl rack bases are installed on the two sides of the glue bowl, collected glue can be protected and prevented from being polluted by rainwater and impurities in the external environment, rubber tapping glue data are collected for data comparison and feedback, effective rubber tapping is completed, and the yield and quality of the glue are improved. Meanwhile, the conditions of all the rubber trees are different, the rubber tapping frequency and the rubber tapping depth of each rubber tree can be adjusted through collection of rubber tapping glue data, and therefore the economic benefit of rubber tapping is improved on the premise that it is guaranteed that the trees are not damaged.
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Description

Technical Field

[0001] The present application belongs to the technical field of rubber collection, and specifically relates to an intelligent electronic rubber collection device for use with a rubber tapping machine. Background Art

[0002] A rubber tapping machine is a specialized piece of equipment used for tapping rubber trees. By precisely controlling the depth and angle of the cutter, it creates specific grooves in the bark of the rubber tree, allowing the liquid rubber to flow smoothly. The use of a rubber tapping machine improves tapping efficiency, reduces labor intensity, and effectively increases rubber yield and quality. Modern tapping machines are often equipped with automated systems, enabling precise operation and adapting to the needs of different tree species and growing environments.

[0003] Currently, tapping operations often involve open rubber troughs, which are often affected by rain and other debris. Traditionally, rubber trees are tapped in the early morning, and the rubber must be collected only after the rubber flow stops in the morning. During this time, the weather is unpredictable, with rain showers occurring before the rubber flow stops. Sudden downpours can cause the rubber to be washed away, resulting in losses. Failure to tap during continuous rain reduces overall yields. Rubber workers must promptly collect the rubber from each tree, a labor-intensive and stressful task.

[0004] However, the one-tree-one-tapping machine only completes the tapping action, and does not have the function of judging the tapping effect and independently adjusting the tapping effect after the tapping is completed. Therefore, for tapping machines that have been set to the same tapping thickness and tapping times in large quantities, the rubber yield per plant after the tapping operation varies greatly, reducing the tapping output and economic benefits. Utility Model Content

[0005] The purpose of this application is to solve the problem that the one-tree-one-machine tapping machine mentioned above only completes the tapping action, and has no function of judging the tapping effect and independently adjusting the tapping effect after the tapping is completed. Therefore, for tapping machines that have been set to the same tapping thickness and tapping times in large quantities, the rubber yield per plant after the tapping operation varies greatly, which reduces the tapping output and economic benefits. An intelligent electronic rubber collecting device is provided to match the rubber tapping machine.

[0006] The technical solution adopted in this application is as follows: an intelligent electronic rubber collecting device for use with a rubber tapping machine, comprising a rubber tapping machine, a bowl rack assembly being provided at one end of the rubber tapping machine, a rubber bowl being installed at one end of the bowl rack assembly, and a weighing assembly being provided at the lower end of the bowl rack assembly.

[0007] By adopting the above technical solution and design, the collected rubber can be protected from contamination by rainwater and external impurities. Furthermore, tapping data can be collected and compared for feedback, enabling efficient tapping and improving rubber yield and quality. Furthermore, since each rubber tree has its own unique conditions, the collection of tapping data can be used to adjust the tapping frequency and depth for each tree, thereby increasing the economic benefits of tapping while ensuring that the tree is not damaged.

[0008] In a preferred embodiment, a fixed base is provided at one end of the bowl rack assembly, and a bowl rack cover is rotatably connected to the outer surface of the fixed base. A rocker arm 1 is provided at one end of the bowl rack assembly, and a rocker arm 2 is provided at one end of the bowl rack cover. Bowl rack bases are installed on both sides of the plastic bowl, a torsion spring is provided on the outer surface of the lower end of the fixed base, and a fixed cover is provided at the lower end of the fixed base. The lower end of the fixed base fixes the relative positions of the rocker arm 1 and the rocker arm 2 through the fixed cover.

[0009] By adopting the above technical solution, when the rubber tapping machine starts tapping rubber along the track, the machine moves away from the pendulum rod 1. At this time, the pendulum rod 1 and the rubber tapping machine are separated. Under the restoring force of the torsion spring, the pendulum rod 2 opens outward, and the rubber connection port of the bowl rack cover is opened; when the rubber tapping machine finishes tapping and returns to its position, the rubber tapping machine presses against the pendulum rod 1, and the pendulum rod 1 is linked to the pendulum rod 2, and the pendulum rod 2 is pushed back to its original position. The intelligent electronic rubber collecting device moves the pendulum rod, resets the torsion spring, and the pendulum rod 2 leaves its original position, thereby achieving a normally open state; when the rubber tapping machine finishes tapping and returns to its position, the rubber tapping machine presses against the pendulum rod 2, and the pendulum rod 2 returns to its original position, thereby achieving a closed state.

[0010] In a preferred embodiment, a rubber bowl weighing platform is installed at the upper end of the weighing assembly, a weighing shell is provided on the outer surface of the rubber bowl weighing platform, a plurality of screws are provided on the upper ends of the rubber bowl weighing platform and the weighing shell, a nut is threadedly connected to the outer surface of the screw, a weighing bottom cover is provided at the lower end of the weighing shell, and a sensor is provided at the upper end of the controller.

[0011] By adopting the above technical solution, the rubber bowl weighing platform serves as a platform for placing the rubber bowls, and a weighing sensor is provided at the bottom to collect glue data information. The sensor is connected to the controller, and the controller sends the obtained relevant data to the rubber tapping machine and the background, which then judge and process the received data.

[0012] In a preferred embodiment, a rainproof space is formed between the dish rack cover and the dish rack base.

[0013] By adopting the above technical solution, the function of storing glue in the rubber bowl can be realized to prevent rain. When the rubber tapping is completed, when the weighing sensor detects that the weight of the rubber bowl has not increased for a long time, the rubber tapping machine automatically returns to its original position and the intelligent electronic rubber collecting device is in a closed state.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0015] 1. The rainproof space between the bowl rack cover and the bowl rack base can protect the collected glue to prevent it from being contaminated by rainwater and impurities from the external environment. It also collects tapping glue data for data comparison and feedback to complete effective tapping and improve glue production and quality.

[0016] 2. Each rubber tree has different conditions. The weighing component collects tapping glue data and can adjust the tapping frequency and tapping depth for each rubber tree, thereby improving the economic benefits of tapping without damaging the tree. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the opening of an intelligent electronic rubber collecting device used with a rubber tapping machine;

[0018] Figure 2 A schematic diagram of the closed state of an intelligent electronic rubber collecting device used with a rubber tapping machine;

[0019] Figure 3 This is a schematic diagram of the intelligent electronic glue collecting device of the present invention in a closed state;

[0020] Figure 4 This is a schematic diagram of the intelligent electronic glue collecting device of the present invention in the open state;

[0021] Figure 5 The exploded diagram of the pendulum rod 1, pendulum rod 2, fixed base, torsion spring and fixed cover;

[0022] Figure 6 This is the assembly relationship diagram of the fixed base and torsion spring of the utility model;

[0023] Figure 7 This is the assembly relationship diagram of the pendulum rod 1, pendulum rod 2 and torsion spring of the utility model;

[0024] Figure 8 This is a cross-sectional view of the fixed base of the utility model;

[0025] Figure 9 This is a diagram showing the relationship between the bowl rack assembly, plastic bowl, and weighing assembly of the utility model;

[0026] Figure 10 This is a diagram showing the relationship between the plastic bowl and the weighing assembly of the utility model;

[0027] Figure 11 This is an exploded view of the weighing component of the utility model;

[0028] Figure 12 This is the principle flow chart of the intelligent electronic glue collecting device of the utility model;

[0029] Markings in the figure: 1. Rubber tapping machine; 2. Weighing assembly; 201. Rubber bowl weighing platform; 202. Weighing shell; 203. Controller; 204. Weighing bottom cover; 3. Rubber bowl; 4. Bowl rack assembly; 401. Fixed base; 402. Bowl rack cover; 403. Pendulum rod 1; 404. Pendulum rod 2; 405. Bowl rack base; 406. Torsion spring; 407. Fixed cover; 5. Nut; 6. Screw; 7. Sensor. DETAILED DESCRIPTION

[0030] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0031] Reference Figure 1-12 An intelligent electronic rubber collection device for a rubber tapping machine includes a rubber tapping machine 1, a bowl rack assembly 4 disposed at one end of the tapping machine 1, a rubber bowl 3 mounted at one end of the bowl rack assembly 4, and a weighing assembly 2 disposed at the lower end of the bowl rack assembly 4. Through the above design, the collected rubber can be protected from contamination by rainwater and impurities from the external environment. The device also collects tapping data for data comparison and feedback, enabling efficient tapping and improving rubber yield and quality. Furthermore, since each rubber tree has different conditions, the collection of tapping data can be used to adjust the tapping frequency and tapping depth for each tree, thereby improving the economic benefits of tapping while ensuring that the tree is not damaged.

[0032] Reference Figure 1-12, one end of the bowl rack assembly 4 is provided with a fixed base 401, the outer surface of the fixed base 401 is rotatably connected to the bowl rack cover 402, one end of the bowl rack assembly 4 is provided with a swing rod 1 403, one end of the bowl rack cover 402 is provided with a swing rod 2 404, bowl rack bases 405 are installed on both sides of the rubber bowl 3, the outer surface of the lower end of the fixed base 401 is provided with a torsion spring 406, the lower end of the fixed base 401 is provided with a fixed cover 407, the lower end of the fixed base 401 fixes the relative positions of the swing rod 1 403 and the swing rod 2 404 through the fixed cover 407, when the rubber tapping machine 1 starts tapping along the track, the machine drives away from the swing rod Rod one 403, at this time, the swing rod one 403 and the rubber tapping machine 1 are separated, and the swing rod two 404 opens outward under the restoring force of the torsion spring 406, and the rubber connecting port of the bowl rack cover 402 is opened; when the rubber tapping machine 1 finishes tapping and returns to its original position, the rubber tapping machine 1 presses against the swing rod one 403, and the swing rod one 403 is linked to the swing rod two 404, and the swing rod two 404 is pushed back to its original position, and the intelligent electronic rubber collecting device moves the swing rod, and the torsion spring 406 is reset, and the swing rod two 404 leaves its original position, so that the normally open state can be achieved; when the rubber tapping machine 1 finishes tapping and returns to its original position, the rubber tapping machine 1 presses against the swing rod two 404, and the swing rod two 404 returns to its original position, so that the closing state can be achieved.

[0033] Reference Figure 1-12 A rubber bowl weighing platform 201 is installed on the upper end of the weighing component 2, and a weighing shell 202 is provided on the outer surface of the rubber bowl weighing platform 201. Several screws 6 are provided on the upper ends of the rubber bowl weighing platform 201 and the weighing shell 202. The outer surface of the screw 6 is threadedly connected with a nut 5. A weighing bottom cover 204 is provided at the lower end of the weighing shell 202. A sensor 7 is provided at the upper end of the controller 203. The rubber bowl weighing platform 201 serves as a platform for placing the rubber bowl 3. A weighing sensor 7 is provided at the bottom to collect glue data information. The sensor 7 is connected to the controller 203. The controller 203 sends the obtained relevant data to the rubber tapping machine 1 and the background. The rubber tapping machine 1 and the background judge and process the received data.

[0034] Reference Figure 1-12 A rainproof space is formed between the bowl rack cover 402 and the bowl rack base 405, and the rubber bowl 3 can realize the function of rainproof glue storage. When the rubber tapping is completed, when the weighing sensor 7 receives that the weight of the rubber bowl 3 has not increased for a long time, the rubber tapping machine 1 automatically returns to its original position, and the intelligent electronic rubber collecting device is in a closed state.

[0035] The implementation principle of the embodiment of the intelligent electronic rubber collecting device for rubber tapping machine in the present application is as follows:

[0036] Before the weighing component 2 works, first, it inputs the normal glue weight control data, the weight of the empty rubber bowl 3 and the upper limit n of the number of restarting rubber tapping. Secondly, after the rubber tapping machine 1 completes the rubber tapping work, the controller 203 determines whether the weight of the rubber bowl 3 has increased. If the weight of the rubber bowl 3 has not changed, the information is fed back to the rubber tapping machine 1 to perform the rubber tapping work again. If the weight of the rubber bowl 3 has increased, the information is sent to the background. The background compares the collected rubber tapping glue production with the normal rubber tapping production data. If the glue weight is normal, the rubber tapping work is completed. If the glue weight is abnormal, the rubber tapping machine 1 is started to perform the rubber tapping work.

[0037] When the rubber tapping machine 1 starts tapping rubber along the track, the machine moves away from the swing arm 1 403. At this time, the swing arm 1 403 and the rubber tapping machine 1 are separated. Under the restoring force of the torsion spring 406, the swing arm 2 404 opens outward, and the rubber connection port of the bowl rack cover 402 is opened. When the rubber tapping machine 1 finishes tapping and returns to its original position, the rubber tapping machine 1 presses against the swing arm 1 403. The swing arm 1 403 is linked to the swing arm 2 404. The swing arm 2 404 is pushed back to its original position. The intelligent electronic rubber collecting device is activated by the swing arm, the torsion spring 406 is reset, and the swing arm 2 404 leaves its original position, so as to achieve a normally open state. When the rubber tapping machine 1 finishes tapping and returns to its original position, the rubber tapping machine 1 is opened. 1 presses against the second pendulum rod 404, and the second pendulum rod 404 returns to its original position, which can realize closure. The weighing platform of the rubber bowl 3 serves as a platform for placing the rubber bowl 3. The bottom is equipped with a weighing sensor 7 to collect glue data information. The sensor 7 is connected to the controller 203. The controller 203 sends the obtained relevant data to the tapping machine 1 and the background. The tapping machine 1 and the background judge and process the received data. The function of storing glue in rainproof can be realized through the rubber bowl 3. When the tapping is completed, when the weighing sensor 7 receives that the weight of the rubber bowl 3 has not increased for a long time, the tapping machine 1 automatically returns to its original position, and the intelligent electronic glue collecting device is in a closed state.

[0038] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An intelligent electronic rubber collecting device for use with a rubber tapping machine, comprising a rubber tapping machine (1), characterized in that: A bowl rack assembly (4) is provided at one end of the rubber tapping machine (1), a rubber bowl (3) is installed at one end of the bowl rack assembly (4), and a weighing assembly (2) is provided at the lower end of the bowl rack assembly (4).

2. The intelligent electronic rubber collecting device for a rubber tapping machine according to claim 1, characterized in that: A fixed base (401) is provided at one end of the bowl rack assembly (4), and a bowl rack cover (402) is rotatably connected to the outer surface of the fixed base (401). A rocker rod 1 (403) is provided at one end of the bowl rack assembly (4), and a rocker rod 2 (404) is provided at one end of the bowl rack cover (402). Bowl rack bases (405) are installed on both sides of the plastic bowl (3). A torsion spring (406) is provided on the outer surface of the lower end of the fixed base (401), and a fixed cover (407) is provided at the lower end of the fixed base (401). The lower end of the fixed base (401) fixes the relative positions of the rocker rod 1 (403) and the rocker rod 2 (404) through the fixed cover (407).

3. The intelligent electronic rubber collecting device for a rubber tapping machine according to claim 1, characterized in that: A plastic bowl weighing platform (201) is installed at the upper end of the weighing assembly (2), a weighing shell (202) is provided on the outer surface of the plastic bowl weighing platform (201), a plurality of screws (6) are provided on the upper ends of the plastic bowl weighing platform (201) and the weighing shell (202), a nut (5) is threadedly connected to the outer surface of the screw (6), a weighing bottom cover (204) is provided at the lower end of the weighing shell (202), and a sensor (7) is provided at the upper end of the controller (203).

4. The intelligent electronic rubber collecting device for a rubber tapping machine according to claim 2, characterized in that: A rainproof space is formed between the bowl rack cover (402) and the bowl rack base (405).