Bentonite sodium modification device
By setting up a partition assembly and a stirring mechanism in the bentonite sodiumization modification device and driving the sliding frame movement with a servo motor, synchronous cutting and stirring of bentonite and soda ash is achieved, solving the problem of uneven mixing in the existing device and improving the mixing efficiency.
Patent Information
- Application Number
- CN202422358859.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing bentonite sodium modification device has the problem of low stirring efficiency during the mixing process, especially in the dry mixing method, the soda ash contact with bentonite is uneven, which affects the mixing effect.
A bentonite sodium modification device with synchronous cutting and stirring evenly mixing is designed. By setting up a partition assembly and a cutting and stirring mechanism in the raw material box, the sliding frame is driven to move along the linear guide rail by using a servo motor to realize synchronous cutting and stirring of bentonite and soda ash to ensure uniform mixing.
The uniform mixing of bentonite and soda ash is achieved, the mixing efficiency is improved, and the effect of sodium modification is ensured.
Smart Images

Figure CN223300000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bentonite processing, in particular to a bentonite sodium modification device. Background Art
[0002] Methods for sodiumization of calcium bentonite include suspension, dry mixing, wet stacking, and wet extrusion. Common sodiumization agents include soda ash and caustic soda. The mechanism of action is to exchange the calcium cations between the montmorillonite interlayers through an ion exchange reaction (ion exchange adsorption), resulting in a positive charge deficit that is neutralized by exchangeable cations adsorbed on the outer surface of the crystals and between the interlayers.
[0003] In the dry mixing method, soda ash is placed in a mixing box and thoroughly stirred with bentonite for modification. However, when all the soda ash is added to the bentonite at once, a diaphragm is formed on the surface of the bentonite that comes into contact with the soda ash first, affecting the subsequent mixing and modification. In addition, the existing single rotation stirring and mixing efficiency is not high.
[0004] Therefore, it is necessary to provide a new bentonite sodium modification device to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a sodium bentonite modification device with synchronous feeding, efficient and uniform stirring and mixing.
[0006] The bentonite sodium modification device provided by the utility model comprises: a workbench, wherein a discharge trough is provided in the middle of the workbench;
[0007] There are two sets of linear guide rails, which are installed on the workbench and symmetrically distributed based on the discharge chute;
[0008] The sliding frame is provided with two groups, and the two groups of sliding frames are respectively slidably mounted on two groups of linear guide rails, and the bottom ends of the two groups of sliding frames are installed with connecting arms, and the top ends of the two groups of sliding frames are installed with raw material boxes, and the raw material boxes are provided with partition components. A mixing drum is installed in the middle of the two groups of sliding frames, and a discharge port is provided at the bottom end of the mixing drum. A transfer box for guiding the material is provided between the raw material box and the mixing drum. Electric telescopic rods are symmetrically installed on the connecting arms, and a sealing plate for sealing the discharge port at the bottom end of the mixing drum is installed at the telescopic end of the electric telescopic rod;
[0009] A lead screw is rotatably mounted on the middle part of the workbench, and a transmission block is threadedly mounted on the lead screw, and the transmission block is fixedly connected to the middle part of the bottom end of the connecting arm. A servo motor for driving the lead screw to rotate is mounted on the workbench;
[0010] There are two groups of support frames, the two groups of support frames are symmetrically installed on the workbench, and the upper rack plate and the lower rack plate are respectively installed on the two groups of support frames;
[0011] A material discharge mechanism is provided in the discharge port of the raw material box, and the material discharge mechanism is in transmission cooperation with the upper rack plate;
[0012] The stirring mechanism is arranged in the stirring drum, and the stirring mechanism is in transmission cooperation with the lower rack plate.
[0013] Preferably, the partition assembly includes a screw, which is rotatably mounted on the top of the raw material box, and a partition plate is threadedly mounted on the screw, the partition plate slides with the inner arm of the raw material box, and one end of the screw is passed through the raw material box and is equipped with a handwheel.
[0014] Preferably, the transfer box is higher at both ends and lower in the middle, and a through hole communicating with the mixing drum is provided in the middle of the transfer box.
[0015] Preferably, a sealing cover is engaged at the top of the raw material box.
[0016] Preferably, the unloading mechanism includes a shaft rod 1, which is rotatably mounted on two sets of sliding frames, and gears 1 are installed on both ends of the shaft rod through the sliding frames, and the gears 1 are engaged with the upper rack plate. The shaft rod 1 extends into the raw material box and is installed with a unloading impeller, and the outer wall of the unloading impeller slides with the inner wall of the unloading end of the raw material box.
[0017] Preferably, the stirring mechanism includes a second shaft rod, which is rotatably installed in the mixing drum, and two gears are installed on both ends of the second shaft rod through the sliding frame, and the second gear is engaged with the lower rack plate. The second shaft rod extends into the side wall of the mixing drum and is installed with a wheel frame, the outer side wall of the wheel frame is installed with a scraper, and the inner side wall of the scraper is installed with several stirring rods.
[0018] Preferably, the outer side wall of the scraper is in sliding fit with the inner side wall of the mixing drum.
[0019] Compared with the related art, the bentonite sodium modification device provided by the utility model has the following beneficial effects:
[0020] 1. The utility model provides a sodium bentonite modification device, which is provided with a partition component on the raw material box, and is used to divide the raw material box into two parts, so that the bentonite and soda ash can be put into the raw material box together, and then the bentonite and soda ash can be discharged synchronously by using a discharge mechanism, which is convenient for mixing and stirring;
[0021] 2. The slide frame is driven to move along the linear guide rail by using a lead screw, a transmission block and a servo motor. When moving, the upper rack plate and the unloading mechanism are coordinated, and the lower rack plate and the stirring mechanism are coordinated. When moving, it is driven to perform synchronous unloading and mixing. In this way, the reciprocating swing and synchronous stirring are carried out simultaneously, making the mixing more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic structural diagram of a preferred embodiment of a bentonite sodium modification device provided by the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of the raw material box and the mixing drum provided by the utility model;
[0024] Figure 3 A schematic diagram of the structure of the transfer box provided by the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the feeding mechanism and the stirring mechanism provided by the utility model;
[0026] Figure 5 This is a structural schematic diagram of the sliding frame provided by the utility model equipped with a connecting arm.
[0027] Numbers in the figure: 1. Workbench; 101. Discharge chute; 11. Linear guide; 2. Sliding frame; 3. Connecting arm; 31. Electric telescopic rod; 4. Lead screw; 41. Transmission block; 42. Servo motor; 5. Raw material box; 51. Partition assembly; 511. Screw; 512. Partition plate; 513. Handwheel; 52. Adapter box; 501. Through hole; 53. Sealing cover; 6. Mixing drum; 61. Sealing plate; 7. Support frame; 71. Upper rack plate; 72. Lower rack plate; 8. Discharging mechanism; 81. Shaft rod one; 82. Gear one; 83. Discharging impeller; 9. Stirring mechanism; 91. Shaft rod two; 92. Gear two; 93. Wheel frame; 94. Scraper; 95. Stirring rod. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0029] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0030] See also Figures 1 to 4 The present invention provides a sodium bentonite modification device, which comprises:
[0031] A workbench 1, wherein a discharge chute 101 is provided in the middle of the workbench 1;
[0032] There are two sets of linear guide rails 11, which are installed on the workbench 1 and symmetrically distributed based on the discharge chute 101;
[0033] There are two groups of sliding frames 2. The two groups of sliding frames 2 are respectively slidably mounted on two groups of linear guide rails 11, and the bottom ends of the two groups of sliding frames 2 are installed with connecting arms 3. The top ends of the two groups of sliding frames 2 are installed with raw material boxes 5. A partition assembly 51 is provided in the raw material box 5. A mixing drum 6 is installed in the middle of the two groups of sliding frames 2. A discharge port is provided at the bottom end of the mixing drum 6. A transfer box 52 for material guide communication is provided between the raw material box 5 and the mixing drum 6. An electric telescopic rod 31 is symmetrically mounted on the connecting arm 3. The telescopic end of the electric telescopic rod 31 is installed with a sealing plate 61 that seals the discharge port at the bottom end of the mixing drum 6.
[0034] A lead screw 4 is rotatably mounted in the middle of the workbench 1, and a transmission block 41 is threadedly mounted on the lead screw 4. The transmission block 41 is fixedly connected to the middle of the bottom end of the connecting arm 3. A servo motor 42 is mounted on the workbench 1 to drive the lead screw 4 to rotate;
[0035] There are two groups of support frames 7, which are symmetrically mounted on the workbench 1. The upper rack plate 71 and the lower rack plate 72 are respectively mounted on the two groups of support frames 7;
[0036] The unloading mechanism 8 is provided in the discharge port of the raw material box 5, and the unloading mechanism 8 is in transmission cooperation with the upper rack plate 71;
[0037] The stirring mechanism 9 is disposed in the stirring drum 6 , and the stirring mechanism 9 is in transmission cooperation with the lower rack plate 72 .
[0038] The partition assembly 51 includes a screw 511, which is rotatably mounted on the top of the raw material box 5. A partition plate 512 is threadedly mounted on the screw 511. The partition plate 512 is slidably engaged with the inner arm of the raw material box 5. One end of the screw 511 passes through the raw material box 5 and is mounted with a handwheel 513.
[0039] The transfer box 52 is higher at both ends and lower in the middle, and a through hole 501 communicating with the mixing drum 6 is opened in the middle of the transfer box 52 .
[0040] It should be noted that: when in use, the screw 511 is driven to rotate by turning the handwheel 513, and the screw 511 drives the partition plate 512 to move in the raw material box 5, thereby dividing the raw material box 5 into two parts. The volume ratio of the partition is adjusted according to the dosage ratio of soda ash. After the bentonite and soda ash are placed in the raw material box 5 respectively, the servo motor 42 is started to drive the screw 4 to rotate, so that when the screw 4 rotates, the connecting arm 3 is driven by the transmission block 41 to drive the sliding frame 2 to slide along the linear guide rail 11. When sliding, the servo motor 42 is controlled to rotate alternately forward and reverse, thereby driving the sliding frame 2 to slide back and forth. When sliding, the upper rack plate 71 and the lower rack plate 72 are used to drive the unloading mechanism 8 and the stirring mechanism 9 to unload and stir synchronously, so that the raw materials in the raw material box 5 are introduced into the mixing drum 6 through the transfer box 52, so that the sodium-modified mixing and stirring are more uniform and efficient.
[0041] In the embodiments of the present invention, please refer to Figure 1 and Figure 2 A sealing cover 53 is engaged at the top of the raw material box 5 .
[0042] It should be noted that after the soda ash and bentonite raw materials are placed in the raw material box 5, the sealing cover 53 is tightly closed to prevent the raw materials from splashing when the materials are unloaded.
[0043] In the embodiments of the present invention, please refer to Figure 1 and Figure 4 The unloading mechanism 8 includes a shaft rod 81, which is rotatably mounted on two sets of sliding frames 2, and both ends of the shaft rod 81 pass through the sliding frames 2 and are equipped with gears 82, which are engaged with the upper rack plate 71. The shaft rod 81 extends into the raw material box 5 and is equipped with a unloading impeller 83, and the outer wall of the unloading impeller 83 slides with the inner wall of the unloading end of the raw material box 5.
[0044] It should be noted that when the unloading mechanism 8 is in use, when the sliding frame 2 slides along the linear guide rail 11, the gear 1 82 engages with the upper rack plate 71, thereby driving the shaft 1 81 to rotate, and the shaft 1 81 drives the unloading impeller 83 to rotate, thereby unloading synchronously during sliding.
[0045] In the embodiments of the present invention, please refer to Figure 1 and Figure 4 The stirring mechanism 9 includes a second shaft 91, which is rotatably mounted in the mixing drum 6, and two ends of the second shaft 91 pass through the sliding frame 2 and are equipped with a second gear 92, which is engaged with the lower rack plate 72. The second shaft 91 extends into the side wall of the mixing drum 6 and is equipped with a wheel frame 93. The outer wall of the wheel frame 93 is equipped with a scraper 94, and the inner wall of the scraper 94 is equipped with a plurality of stirring rods 95;
[0046] The outer wall of the scraper 94 is slidably fitted with the inner wall of the mixing drum 6 .
[0047] It should be noted that: similarly, when the sliding frame 2 moves, the gear 2 92 engages with the lower rack plate 72, thereby driving the shaft 2 91 to rotate. The rotation of the shaft 2 91 starts several wheel frames 93 to rotate synchronously. When the wheel frames 93 rotate, they drive the scraper 94 and the stirring rod 95 to stir in the mixing drum 6, so that the soda ash and bentonite are fully mixed, and the mixing and stirring are uniform and efficient.
[0048] The working principle of the bentonite sodium modification device provided by the utility model is as follows:
[0049] When in use, the screw 511 is driven to rotate by rotating the hand wheel 513, and the screw 511 drives the partition plate 512 to move in the raw material box 5, thereby dividing the raw material box 5 into two parts. The volume ratio of the partition is adjusted according to the dosage ratio of soda ash. After the bentonite and soda ash are placed in the raw material box 5 respectively, the servo motor 42 is started to drive the screw 4 to rotate, so that when the screw 4 rotates, the connecting arm 3 is driven by the transmission block 41 to drive the slide 2 to slide along the linear guide rail 11. When sliding, the servo motor 42 is controlled to rotate forward and reverse alternately, thereby driving the slide 2 to slide back and forth. When the slide 2 slides along the linear guide rail 11, the gear One 82 is engaged with the upper rack plate 71, thereby driving the shaft rod one 81 to rotate, and the shaft rod one 81 drives the unloading impeller 83 to rotate, so that the material is unloaded synchronously during sliding, and the raw material in the raw material box 5 falls into the transfer box 52 during sliding, and then falls into the mixing drum 6 from the through hole 501 of the transfer box 52. Then, when the sliding frame 2 moves, the gear two 92 is engaged with the lower rack plate 72, thereby driving the shaft rod two 91 to rotate. The rotation of the shaft rod two 91 starts several wheel frames 93 to rotate synchronously. When the wheel frames 93 rotate, they drive the scraper 94 and the stirring rod 95 to stir in the mixing drum 6, so that the soda ash and bentonite are fully mixed, and the mixing and stirring are uniform and efficient.
[0050] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0051] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A bentonite sodium modification device, comprising: A workbench (1), wherein a discharge chute (101) is provided in the middle of the workbench (1); Two sets of linear guide rails (11) are provided, and the two sets of linear guide rails (11) are installed on the workbench (1) and are symmetrically distributed based on the discharge trough (101); It is characterized by further comprising: The sliding frame (2) is provided with two groups. The two groups of sliding frames (2) are respectively slidably mounted on two groups of linear guide rails (11). The bottom ends of the two groups of sliding frames (2) are provided with connecting arms (3). The top ends of the two groups of sliding frames (2) are provided with raw material boxes (5). A partition assembly (51) is provided in the raw material box (5). A mixing drum (6) is installed in the middle of the two groups of sliding frames (2). The bottom end of the mixing drum (6) is provided with a discharge port. A transfer box (52) for material guide communication is provided between the raw material box (5) and the mixing drum (6). An electric telescopic rod (31) is symmetrically mounted on the connecting arm (3). The telescopic end of the electric telescopic rod (31) is provided with a sealing plate (61) for sealing the discharge port at the bottom end of the mixing drum (6). A lead screw (4) is rotatably mounted on the middle portion of the workbench (1), and a transmission block (41) is threadedly mounted on the lead screw (4), the transmission block (41) is fixedly connected to the middle portion of the bottom end of the connecting arm (3), and a servo motor (42) for driving the lead screw (4) to rotate is mounted on the workbench (1); The support frames (7) are provided with two groups, the two groups of support frames (7) are symmetrically mounted on the workbench (1), and the two groups of support frames (7) are respectively mounted with an upper rack plate (71) and a lower rack plate (72); A material discharge mechanism (8) is provided in the discharge port of the raw material box (5), and the material discharge mechanism (8) is in transmission cooperation with the upper rack plate (71); The stirring mechanism (9) is arranged in the stirring drum (6), and the stirring mechanism (9) is in driving cooperation with the lower rack plate (72).
2. The bentonite sodium modification device according to claim 1, characterized in that: The partition assembly (51) includes a screw (511), which is rotatably mounted on the top of the raw material box (5), and a partition plate (512) is threadedly mounted on the screw (511), and the partition plate (512) is slidably engaged with the inner arm of the raw material box (5). One end of the screw (511) passes through the raw material box (5) and is mounted with a hand wheel (513).
3. The bentonite sodium modification device according to claim 1, characterized in that: The transfer box (52) is higher at both ends and lower in the middle, and a through hole (501) communicating with the mixing drum (6) is provided in the middle of the transfer box (52).
4. The bentonite sodium modification device according to claim 1, characterized in that: A sealing cover (53) is engaged at the top end of the raw material box (5).
5. The bentonite sodium modification device according to claim 1, characterized in that: The unloading mechanism (8) includes a shaft rod (81), which is rotatably mounted on two sets of sliding frames (2), and both ends of the shaft rod (81) pass through the sliding frames (2) and are equipped with gears (82), the gears (82) are engaged with the upper rack plate (71), and the shaft rod (81) extends into the raw material box (5) and is equipped with a unloading impeller (83), and the outer wall of the unloading impeller (83) is slidably matched with the inner wall of the unloading end of the raw material box (5).
6. The bentonite sodium modification device according to claim 1, characterized in that: The stirring mechanism (9) includes a second shaft rod (91), the second shaft rod (91) is rotatably installed in the stirring drum (6), and the two ends of the second shaft rod (91) pass through the sliding frame (2) and are installed with a second gear (92), the second gear (92) is engaged with the lower rack plate (72), the second shaft rod (91) extends into the side wall of the stirring drum (6) and is installed with a wheel frame (93), the outer side wall of the wheel frame (93) is installed with a scraper (94), and the inner side wall of the scraper (94) is installed with a plurality of stirring rods (95).
7. The bentonite sodium modification device according to claim 6, characterized in that: The outer side wall of the scraper (94) is in sliding engagement with the inner side wall of the mixing drum (6).