Automatic coating device for grid type workpiece

By adopting the coordinated action of fixed-spacing transport units and a rotary worktable in the automatic coating device for grid-type workpieces, the efficiency and stability problems in the grid-type workpiece coating process are solved, and efficient coating and feeding are achieved.

CN223300331UActive Publication Date: 2025-09-05SUZHOU YUANGE ELECTRONIC CO LTD
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Patent Information

Application Number
CN202422098296.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-09-05
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Existing technologies make it difficult to efficiently complete the transverse and longitudinal coating of grid-type workpieces, and may cause contamination of the feed line and reduced efficiency.

Method used

A pair of transport units with fixed spacing are used to synchronously complete the loading and unloading of grid-type workpieces. The coating mechanism is integrated into the rear-end transport unit. The coating is carried out by the coordinated action of the rotary worktable and the transport unit. Combined with the precise movement of the gripper cylinder and the transfer plate, the smoothness and efficiency of the coating are ensured.

Benefits of technology

The feeding efficiency is improved, the structure is more streamlined, the smoothness of the coating process and the stability of the grid-type workpiece are ensured, and the pollution and efficiency loss of the feeding line are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic coating device for a grid type workpiece, which is characterized in that a carrying mechanism is connected with a driving mechanism and comprises a pair of carrying units which are arranged in a front-and-back manner, the distance between the carrying units is fixed, and the carrying unit positioned at the front end is driven to move the grid type workpiece on a feeding line to a rotary worktable for coating; the carrying unit located at the rear end is driven to move the coated grid type workpieces on the rotary workbench to the discharging line, and the coating mechanism is arranged on the carrying unit at the rear end and used for coating the grid type workpieces on the rotary workbench. According to the utility model, the feeding of the grid-type workpiece to be coated and the discharging of the coated grid-type workpiece can be synchronously completed through the pair of carrying units with the fixed distance, the feeding efficiency can be improved, and the coating mechanism is integrated on the carrying unit at the rear end, so that the mobility of the carrying unit at the rear end can be fully utilized, and the structure is simpler.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating devices, in particular to an automatic coating device for grid-type workpieces. Background Art

[0002] After coating (glue), the product can be used to bond with other parts, or after coating (coating), it can be used for passivation protection and other operations. Different products have different structures, such as overall flat products, or hollow products, such as attached Figure 7 The grid-type workpiece 100 shown has a plurality of transverse ribs 101 and longitudinal ribs 102 . When applying glue thereto, in order to ensure an excellent bonding effect, glue must be applied to both the transverse ribs 101 and the longitudinal ribs 102 .

[0003] In the prior art, for the above-mentioned process of coating glue in multiple directions, a multi-axis manipulator can be used to drive the gluing head to move, which has the characteristics of small space occupation and flexible movement, but its cost is relatively high; for example, a uniform gluing equipment for rock wool board production with application number 202410366011.5 is used, and its main structure is a feeding line and a linear module to drive the spray head to spray. On the one hand, it cannot complete the horizontal and vertical coating of the above-mentioned grid-type workpiece 100. On the other hand, it is limited to the fact that its gluing process is carried out on the feeding line, which may cause pollution of the feeding line and may also affect the feeding efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic coating device for grid-type workpieces, which can synchronously complete the loading of grid-type workpieces to be coated and the unloading of grid-type workpieces after coating through a pair of conveying units with fixed spacing, thereby improving the feeding efficiency, and the coating mechanism is integrated into the rear-end conveying unit to fully utilize the mobility of the rear-end conveying unit, and the structure is more streamlined.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a grid-type workpiece automatic coating device, comprising a machine platform, and:

[0006] A loading line and a unloading line are arranged on the machine platform, and a rotating worktable is provided between the loading line and the unloading line;

[0007] The conveying mechanism is slidably arranged on the machine platform and is connected to the driving mechanism. The conveying mechanism includes a pair of conveying units arranged in a front-to-back manner and with a fixed spacing. The conveying unit at the front end is driven to move the grid-shaped workpiece on the loading line to the rotary worktable for coating, and the conveying unit at the rear end is driven to move the coated grid-shaped workpiece on the rotary worktable to the unloading line; the conveying unit includes a frame plate, a lifting cylinder, a lifting plate and a removing assembly. The frame plate is slidably arranged on the machine platform, the lifting cylinder is arranged on the frame plate, and a lifting plate is provided at the output end. The removing assembly is arranged on the lifting plate to abut against the two side walls and / or bottom end surface of the grid-shaped workpiece.

[0008] The coating mechanism is arranged on the transport unit at the rear end and is used for coating the grid-type workpiece on the rotating workbench.

[0009] As a further optimization, the removing assembly includes a clamping cylinder and a removing plate. The clamping cylinder is arranged on the lifting plate, and a pair of removing plates are arranged at the output end of the clamping cylinder for abutting the two side walls and / or bottom end surface of the grid-type workpiece; the loading line, unloading line and rotating workbench are all provided with a clearance groove for the removing plate to extend into and abut the grid-type workpiece.

[0010] As a further optimization, the removing plate includes a clamping plate and a supporting plate, the clamping plate is arranged at the output end of the clamping cylinder, and the supporting plate is arranged at the lower end of the clamping plate for abutting the bottom end surface of the grid-type workpiece.

[0011] As a further optimization, the conveying mechanism also includes a downward pressing component, which includes a horizontal plate, a vertical plate, a guide column and a spring. A connecting column is provided at the lower end of the lifting plate, and the guide column is arranged at the lower end of the connecting column. The horizontal plate can be moved up and down on the guide column through the guide hole on its body. The spring is sleeved on the guide column, and its two ends are respectively abutted against the connecting column and the horizontal plate. A pair of vertical plates are arranged on opposite sides of the horizontal plate and between a pair of removing plates for pressing down the grid-type workpiece. On the basis of the support plate carrying the grid-type workpiece, the floating downward pressure of the vertical plate can ensure the stability of the grid-type workpiece during feeding.

[0012] As a further optimization, the frame plate is provided with limiting columns for limiting the lifting plate, which can prevent the vertical plates from causing excessive downward pressure on the grid-type workpiece.

[0013] As a further optimization, guide rail pairs are respectively provided on both side walls of the frame plate, and both ends of the lifting plate are arranged on the guide rail pairs, which can realize accurate and smooth movement of the removal component and / or the clamping component.

[0014] As a further optimization, a fixed connecting plate is provided between the two frame plates in a pair of the transport units to ensure the stability and synchronization of the entire transport mechanism.

[0015] As a further optimization, the driving mechanism includes a driving motor and a transmission assembly connected to the driving motor, the transmission assembly includes a driving wheel, a driven wheel and a transmission belt, the driving wheel is arranged at the output end of the driving motor, the driven wheel is arranged on the machine platform, the transmission belt is sleeved on the driving wheel and the driven wheel, and the frame plate is connected to the transmission belt.

[0016] As a further optimization, the coating mechanism includes a translation module, a lifting module and a coating head. The translation module is arranged on the conveying unit at the rear end, the lifting module is arranged at the output end of the translation module, and the coating head is arranged on the lifting module and connected to the feeding system.

[0017] As a further optimization, the coating device further includes a machine cover arranged on the machine platform.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. A pair of fixed-distance transport units can synchronously complete the loading of the grid-shaped workpiece to be coated and the unloading of the coated grid-shaped workpiece, which can improve the feeding efficiency;

[0020] 2. The coating mechanism is integrated with the rear-end transport unit, and the coating of grid-shaped workpieces is completed through the coordinated action of the two and the rotary worktable. This can fully utilize the mobility of the rear-end transport unit and make the structure more streamlined.

[0021] 3. The handling mechanism can stably remove grid-type workpieces and ensure the smoothness of feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of the utility model.

[0023] Figure 2 This is a structural diagram of the utility model after removing the hood.

[0024] Figure 3 This is a schematic diagram of the loading line, unloading line and rotary worktable of the present invention.

[0025] Figure 4 It is a structural diagram of the transport mechanism of the present utility model.

[0026] Figure 5 This is a structural diagram of the coating mechanism of the present invention located on the rear end transport unit.

[0027] Figure 6for Figure 5 Enlarged view of point A in the middle.

[0028] Figure 7 This is the structural diagram of the grid-type workpiece. DETAILED DESCRIPTION

[0029] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0030] like Figures 1 to 5 As shown, a grid-type workpiece automatic coating device includes a machine 11, a machine cover 12, a loading line 21, a unloading line 22, a rotary worktable 30, a conveying mechanism 40, a driving mechanism 50 and a coating mechanism 60. The loading line 21, the unloading line 22 and the rotary worktable 30 are all arranged on the machine 11, and the rotary worktable 30 is located between the loading line 21 and the unloading line 22. The conveying mechanism 40 is slidably arranged on the machine 11 and is connected to the driving mechanism 50. The conveying mechanism 40 includes a pair of conveying units arranged front and back and with a fixed spacing, specifically including a first conveying unit 40a at the front end and a second conveying unit 40b at the rear end. The spacing between the first conveying unit 40a and the second conveying unit 40b is fixed and can move synchronously. The first conveying unit 40a is driven by the driving mechanism 50 to The workpiece 100 is moved to the rotary worktable 30 for processing (coating), and the second conveying unit 40b is driven by the driving mechanism 50 to move the processed (coated) grid-type workpiece 100 on the rotary worktable 30 to the unloading line 22; the first conveying unit 40a and the second conveying unit 40b have the same structure, both of which include a frame plate 41, a lifting cylinder 42, a lifting plate 43 and a removal assembly 44. The frame plate 41 can be horizontally slidably arranged on the slide rail of the machine 11 through a slider 401. The lifting cylinder 42 is arranged on the frame plate 41, and a lifting plate 43 is provided at the output end. The removal assembly 44 is arranged on the lifting plate 43 for abutting the two side walls and / or bottom end surface of the grid-type workpiece 100. The coating mechanism 60 is arranged on the second conveying unit 40b for coating the grid-type workpiece 100 on the rotary worktable 30.

[0031] Combine Figure 7As shown, during the production process, the upper end surfaces of the transverse ribs 101 and the longitudinal ribs 102 of the grid-type workpiece 100 need to be coated with the required coating for subsequent processing. Depending on the material and purpose of the grid-type workpiece 100, its upper end surface is coated with different substances, such as epoxy glue for bonding other products, or spray coating for passivation protection, etc. The specific coating process is as follows: multiple grid-type workpieces 100 are fed on the loading line 21, and when they reach the end of the loading line 21, they are blocked by the loading line 21, and the first conveying unit 40a is driven to move to the end of the loading line 21 (at the same time, the second conveying unit 40b moves to the top of the rotary worktable 30), and the first conveying unit 40a moves to remove one at the end of the loading line 21. Grid-type workpiece (at the same time, the second conveying unit 40b moves to remove the coated grid-type workpiece on the rotary worktable 30), after the driving mechanism 50 drives the first conveying unit 40a and the second conveying unit 40b to move along the feeding direction, the first conveying unit 40a is located above the rotary worktable 30, and the second conveying unit 40b is located above the starting end of the unloading line 22, and after the action, the grid-type workpiece to be coated is placed on the rotary worktable 30, and the coated grid-type workpiece is placed at the starting end of the unloading line 22, and the loading of the grid-type workpiece to be coated and the unloading of the coated grid-type workpiece are completed synchronously; after the first conveying unit 40a and the second conveying unit 40b are reset, the next group of grid-type workpieces can be fed. The coating of the grid-type workpiece is completed by the coordinated action of the rotating worktable 30, the transport unit, the driving mechanism 50 and the coating mechanism 60 (the transport unit does not perform the removal action during the coating process, but only performs the translation action). The rotating worktable 30 includes a rotating table 31 and a driving module 32 for driving the rotating table 31 to rotate in the horizontal plane. The coating mechanism 60 includes a translation module 61, a lifting module 62 and a coating head 63. The translation module 61 is arranged on the second transport unit 40b, the lifting module 62 is arranged at the output end of the translation module 61, and the coating head 63 is arranged on the lifting module 62 and is connected to the feeding system. The specific coating process is: first, the horizontal rib 101 is set to be coated. The coating is carried out, and the lifting module 62 drives the coating head 63 to move down to the position where it can act on the transverse rib 101, and coats it after feeding. Under the drive of the translation module 61, the coating action of the entire transverse rib 101 is completed. The driving mechanism 50 drives the second conveying unit 40b and the coating mechanism 60 located on the second conveying unit 40b to translate to the next transverse rib to complete the coating action. The same action completes the coating of all transverse ribs 101. The driving module 32 drives the rotating table 31 to rotate 90° in the horizontal plane. The same action completes the coating of all longitudinal ribs 102. After the second conveying unit 40b is reset, the grid-type workpiece coated on the rotary table 30 can be moved to the unloading line 22.

[0032] In the present invention, a pair of conveying units with fixed spacing are set up to synchronously complete the loading of the grid-type workpiece to be coated and the unloading of the coated grid-type workpiece, which can improve the feeding efficiency. The coating mechanism is integrated into the conveying unit at the rear end, and the coating of the grid-type workpiece is completed through the coordinated action of the two and the rotating worktable, which fully utilizes the mobility of the conveying unit at the rear end and has a more streamlined structure.

[0033] In order to ensure the smooth removal of the grid-type workpiece 100 and avoid it being affected by the loading line 21, the unloading line 22 or the rotating table 31 when its thickness is small, a first clearance groove 210 is set on the opposite sides of the end of the loading line 21, a second clearance groove 220 is set on the opposite sides of the starting end of the unloading line 22, and a third clearance groove 310 is set at the four sides of the rotating table 31, so that the end of the removal component 44 can be extended into and abut against the side wall and / or bottom end face of the grid-type workpiece 100; the removal component 44 includes a clamping cylinder 441 and a removal plate 442, the clamping cylinder 441 is arranged on the lifting plate 43, and a pair of removal plates 442 are arranged at the output end of the clamping cylinder 441 for abutting against the two sides and / or the bottom end face of the grid-type workpiece 100, that is, the end of the removal plate 442 can be extended into the clearance groove and abut against the grid-type workpiece 100.

[0034] Combine Figure 6 As shown, further, the removal plate 442 includes a clamping plate 4421 and a support plate 4422 arranged at the lower end of the clamping plate 4421. In one embodiment, when the clamping plate 4421 is driven by the clamping cylinder 441 to abut against the side wall of the grid-type workpiece 100, the support plate 4422 abuts against the bottom end surface of the grid-type workpiece 100. The bearing effect of the support plate 4422 can ensure the stability of the material transfer of the grid-type workpiece.

[0035] In another embodiment, based on the fact that the removing plate 442 has a clamping plate 4421 and a supporting plate 4422, the removing action of the removing plate 442 may not be performed by the clamping plate 4421 abutting against the side wall of the grid-type workpiece 100 for clamping, but only by the supporting plate 4422 abutting against the bottom end surface of the grid-type workpiece 100 and then driving the lifting cylinder 42 to lift the grid-type workpiece 100, which can avoid the clamping action of the clamping plate 4421 squeezing the side wall of the grid-type workpiece to cause deformation and other damage.

[0036] Continue as Figure 5 and 6As shown, based on the above-mentioned another embodiment in which the grid-type workpiece is moved only by the load-bearing and lifting action of the support plate 4422, the conveying mechanism 40 also includes a pressing component 45, which includes a horizontal plate 451, a vertical plate 452, a guide column 454 and a spring 455. The lower end of the lifting plate 43 is provided with a connecting column 453, and the guide column 454 is arranged at the lower end of the connecting column 453. The horizontal plate 451 can be moved up and down on the guide column 454 through the guide hole 4510 on its main body. The spring 455 is sleeved on the guide column 454, and the upper and lower ends are respectively abutted against the connecting column 453 and the horizontal plate 451. A pair of vertical plates 452 are arranged on the opposite sides of the horizontal plate 451 and are located between a pair of removing plates 442 for pressing down the grid-type workpiece 100. The support plate 4422 is pressed down by the pressing component 45 to stabilize the grid-type workpiece 100. The specific action process is as follows: the lifting cylinder 42 drives the lifting plate 43 to drive the removal component 44 and the pressing component 45 to move downward. During the downward movement, the clamping cylinder 441 drives the removal plate 442 to be in an open state, and the lower end face of the vertical plate 452 abuts against the upper end face of the grid-type workpiece 100. Due to the elastic action of the spring 455, the vertical plate 452 forms an elastic floating abutment with the grid-type workpiece 100, which can ensure that the grid-type workpiece 100 is not damaged. Then the clamping cylinder 441 drives the clamping plate 4421 and the support plate 4422 to move horizontally until the support plate 4422 extends into the lower end of the grid-type workpiece 100 through the clearance groove and achieves abutment. The stability of the grid-type workpiece 100 is guaranteed by the support plate 4422 and the floating downward pressure of the vertical plate 452.

[0037] Furthermore, a limiting column 403 for limiting the lifting plate 43 is provided on the frame plate 41 , which prevents the vertical plate 452 and the spring 455 from exerting excessive downward pressure on the grid-type workpiece 100 by limiting the bottom position of the lifting plate 43 .

[0038] Guide rail pairs 431 are respectively provided on both side walls of the frame plate 41 , and both ends of the lifting plate 43 are arranged on the guide rail pairs 431 , which can ensure the accuracy and stability of the movement of the lifting plate 43 .

[0039] In addition, a fixed connecting plate 404 is provided between the two frame plates of the first transport unit 40 a and the second transport unit 40 b to ensure the stability and synchronization of the entire transport mechanism 40 .

[0040] For the synchronous movement of the first transport unit 40a and the second transport unit 40b, the driving mechanism 50 includes a driving motor 51 and a transmission assembly 52 connected to the driving motor 51. The transmission assembly 52 may include a driving wheel, a driven wheel and a transmission belt. The driving wheel is arranged at the output end of the driving motor 51, and the driven wheel is arranged on the machine 11. The transmission belt is sleeved on the driving wheel and the driven wheel. The frame plate 41 is connected to the transmission belt through the connecting block 402, so as to realize accurate and smooth movement of the two transport units.

[0041] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.

Claims

1. A grid-type workpiece automatic coating device, characterized in that: Including machines, and: A loading line and a unloading line are arranged on the machine platform, and a rotating worktable is provided between the loading line and the unloading line; The conveying mechanism is slidably arranged on the machine platform and is connected to the driving mechanism. The conveying mechanism includes a pair of conveying units arranged in a front-to-back manner and with a fixed spacing. The conveying unit at the front end is driven to move the grid-shaped workpiece on the loading line to the rotary worktable for coating, and the conveying unit at the rear end is driven to move the coated grid-shaped workpiece on the rotary worktable to the unloading line; the conveying unit includes a frame plate, a lifting cylinder, a lifting plate and a removing assembly. The frame plate is slidably arranged on the machine platform, the lifting cylinder is arranged on the frame plate, and a lifting plate is provided at the output end. The removing assembly is arranged on the lifting plate to abut against the two side walls and / or bottom end surface of the grid-shaped workpiece. The coating mechanism is arranged on the transport unit at the rear end and is used for coating the grid-shaped workpiece on the rotary workbench.

2. The automatic coating device for grid-type workpieces according to claim 1, characterized in that: The removing assembly includes a clamping cylinder and a removing plate. The clamping cylinder is arranged on the lifting plate. A pair of removing plates are arranged at the output end of the clamping cylinder for abutting the two side walls and / or the bottom end surface of the grid-type workpiece; the loading line, unloading line and rotating workbench are all provided with a clearance groove for the removing plate to extend into and abut the grid-type workpiece.

3. The automatic coating device for grid-type workpieces according to claim 2, characterized in that: The removing plate includes a clamping plate and a supporting plate. The clamping plate is arranged at the output end of the clamping cylinder, and the supporting plate is arranged at the lower end of the clamping plate for abutting against the bottom end surface of the grid-type workpiece.

4. The automatic coating device for grid-type workpieces according to claim 2 or 3, characterized in that: The conveying mechanism also includes a pressing component, which includes a horizontal plate, a vertical plate, a guide column and a spring. A connecting column is provided at the lower end of the lifting plate, and the guide column is arranged at the lower end of the connecting column. The horizontal plate can be moved up and down on the guide column through the guide hole on its body. The spring is sleeved on the guide column, and its two ends are respectively in contact with the connecting column and the horizontal plate. A pair of vertical plates are arranged on opposite sides of the horizontal plate and are located between a pair of removing plates for pressing down the grid-type workpiece.

5. The automatic coating device for grid-type workpieces according to claim 4, characterized in that: The frame plate is provided with a limiting column for limiting the lifting plate.

6. The automatic coating device for grid-type workpieces according to claim 1, characterized in that: Guide rail pairs are respectively provided on both side walls of the frame plate, and both ends of the lifting plate are arranged on the guide rail pairs.

7. The automatic coating device for grid-type workpieces according to claim 1, characterized in that: A fixed connecting plate is provided between the two frame plates in a pair of the transport units.

8. The automatic coating device for grid-type workpieces according to claim 1 or 7, characterized in that: The driving mechanism includes a driving motor and a transmission assembly connected to the driving motor. The transmission assembly includes a driving wheel, a driven wheel and a transmission belt. The driving wheel is arranged at the output end of the driving motor, the driven wheel is arranged on the machine platform, the transmission belt is sleeved on the driving wheel and the driven wheel, and the frame plate is connected to the transmission belt.

9. The automatic coating device for grid-type workpieces according to claim 1, characterized in that: The coating mechanism includes a translation module, a lifting module and a coating head. The translation module is arranged on the transport unit at the rear end, the lifting module is arranged at the output end of the translation module, and the coating head is arranged on the lifting module and connected to the feeding system.

10. The automatic coating device for grid-type workpieces according to claim 1, characterized in that: The utility model also includes a machine cover arranged on the machine platform.

Citation Information

Patent Citations

  • A uniform glue coating device for producing rock wool boards

    CN117960421B