Feeding and conveying device for carpet packaging

By using a chain conveyor with multiple sets of positioning plates and pulley assemblies in the carpet packaging feeding conveyor, combined with L-shaped limit arms and bottom supporting rollers, the problems of unstable carpet conveying and chain loosening are solved, and smooth transportation and accurate packaging of carpets are achieved.

CN223302969UActive Publication Date: 2025-09-05XINGYE AUTOMATION TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422706071.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-05
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

In existing carpet packaging conveyor devices, the components installed on the chain are prone to shaking, resulting in unstable carpet transportation and difficulty in accurately entering the wrapping machine. The stacked carpets are heavy and have poor flexibility, affecting transportation stability and chain slack.

Method used

The chain conveyor device adopts multiple sets of positioning plates and pulley assemblies, combined with L-shaped limit arms and bottom rollers. Through the cooperation of the positioning plates and pulley assemblies, the carpet is ensured to be transported smoothly and the stability is maintained on the chain conveyor to prevent the chain from loosening.

Benefits of technology

It achieves smooth transportation of carpets, ensures that carpets enter the wrapping machine accurately, improves the regularity and stability of transportation, avoids chain slack, and facilitates loading and unloading operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding conveying device for carpet packaging, which belongs to the technical field of conveying equipment and comprises a support frame, a chain conveying device is arranged in the support frame, a plurality of groups of positioning plates are fixedly connected onto the chain conveying device, each group comprises two positioning plates, a plurality of pulley assemblies are fixedly connected onto the chain conveying device, and the pulley assemblies are fixedly connected onto the support frame. The multiple pulley assemblies are located between the two positioning plates in one set, a baffle is fixedly connected to the top end of the supporting frame and corresponds to the multiple sets of chain conveying devices, and a track plate is fixedly connected into the supporting frame. The carpet conveying device aims to solve the problems that when a conveying device in the prior art conveys carpets through a chain, parts installed on the chain are prone to shaking, the stability of the carpets is difficult to guarantee, the carpets cannot accurately enter a wrapping machine, the carpets stacked in a stack are too heavy and have certain flexibility, the carpets are difficult to move on the conveying device, and the conveying efficiency is low. And the carpet is too heavy, so that the chain is pressed and loosened, and the conveying is easily influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveying equipment, and more particularly to a feeding and conveying device for carpet packaging. Background Art

[0002] Carpets are floor coverings made of natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemical synthetic fibers, which are knitted, tufted, or woven by hand or mechanical processes. They are one of the arts and crafts categories with a long history and tradition worldwide. They are used to cover the floors of residences, guesthouses, conference rooms, entertainment venues, gymnasiums, exhibition halls, vehicles, ships, airplanes, etc. They have the advantages of reducing noise, insulating heat, and providing decorative effects, improving foot feel, preventing slipping, and preventing air pollution.

[0003] Currently, when factories produce carpets, the last step is packaging. A conveyor transports the processed, stacked carpets to a wrapping machine, which then packs them into boxes. Because the stacked carpets are heavy and thick, conveyors typically use chains to move the carpets to accommodate their weight. However, existing conveyors using chains still have the following disadvantages:

[0004] The components installed on the chain are prone to shaking, making it difficult to ensure the regularity and stability of the pile of carpets, resulting in the carpets not being able to enter the wrapping machine accurately;

[0005] The stacked carpets are too heavy and soft, making them difficult to move on the conveyor and inconvenient for loading and unloading.

[0006] If the carpet is too heavy, the chain will be compressed and loose, which may affect the transportation. Utility Model Content

[0007] 1. Technical problems to be solved

[0008] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a loading and conveying device for carpet packaging, which aims to solve the problems in the prior art where, when the conveying device transports carpets through a chain, the components installed on the chain are prone to shaking, making it difficult to ensure the stability of the carpet, resulting in the carpet being unable to accurately enter the wrapping machine; the stacked carpets are too heavy and have a certain degree of softness, making them difficult to move on the conveying device, making it inconvenient to load and unload the materials before and after transportation; and the heavy carpets will cause the chain to be compressed and loose, which can easily affect transportation.

[0009] 2. Technical solution

[0010] In order to solve the above problems, the present invention adopts the following technical solutions:

[0011] A feeding conveyor device for carpet packaging, comprising a support frame, a chain conveyor device is arranged in the support frame, a plurality of positioning plates are fixedly connected to the chain conveyor device, and each group of positioning plates has two, a plurality of pulley assemblies are fixedly connected to the chain conveyor device, and the plurality of pulley assemblies are respectively located between a group of two positioning plates, a baffle is fixedly connected to the top of the support frame, and the baffle corresponds to the plurality of chain conveyor devices, a track plate is fixedly connected in the support frame, and the track plate is located on the inner side of the chain conveyor device, and each group of two positioning plates has a plurality of pulley assemblies. The bottom ends of the plates are fixedly connected to L-shaped limit arms, one side ends of the multiple L-shaped limit arms are rotatably connected to the limit pulleys, and the multiple limit pulleys are slidably connected to the track plate, two bottom support rods are fixedly connected to the support frame, and the two bottom support rods are both located on the lower side of the chain conveyor, multiple groups of the positioning plates are rotatably connected to the bottom rollers, and multiple bottom rollers are respectively slidably connected to the two bottom support rods, and a leveling and tidying mechanism is provided on one side end of the support frame, and the leveling and tidying mechanism corresponds to the multiple groups of positioning plates and baffles.

[0012] As a preferred solution of the present invention, the flattening and sorting mechanism includes a fixed shell, a pushing cylinder and a pushing plate. The fixed shell is fixedly connected to one side end of the support frame, the pushing cylinder is fixedly connected to the fixed shell, and the output end of the pushing cylinder is movable through one side of the fixed shell. The pushing plate is fixedly connected to the output end of the pushing cylinder, and the pushing plate corresponds to multiple groups of positioning plates and baffles.

[0013] As a preferred solution of the present invention, a loading platform is fixedly connected to the top of the support frame, and the loading platform corresponds to multiple groups of positioning plates.

[0014] As a preferred solution of the present invention, multiple groups of positioning plates are each provided with a bending portion.

[0015] As a preferred solution of the present invention, two protective shells are fixedly connected to the top of the support frame, and the two protective shells correspond to multiple groups of positioning plates.

[0016] As a preferred solution of the present invention, a plurality of supporting legs are fixedly connected to the bottom end of the supporting frame, and a non-slip pad is fixedly connected to the bottom end of each of the plurality of supporting legs.

[0017] 3. Beneficial effects

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] (1) In this solution, the stacked carpets are loaded between two positioning plates in each group through multiple pulley assemblies. The chain conveyor controls the movement of the multiple positioning plates so that the multiple positioning plates transport the carpets to the corresponding positions of the wrapping machine. The carpets are then pushed into the wrapping machine through the multiple pulley assemblies to complete the loading and unloading of the carpets to the wrapping machine. The multiple pulley assemblies enable the carpets to slide smoothly during loading and unloading, making the loading and unloading of the carpets smoother and preventing the products at the bottom from falling off when the stacked carpets are pushed.

[0020] (2) In this solution, the carpet is transported by entering between each set of two positioning plates. Each set of two positioning plates keeps the carpet stable during movement, preventing the carpet from becoming loose during transportation. At the same time, each set of two positioning plates drives multiple L-shaped limit arms to move during movement. The multiple L-shaped limit arms stably follow the movement of the multiple sets of positioning plates through the sliding connection between multiple limit pulleys and track plates, and support the multiple sets of positioning plates during movement, preventing the multiple sets of positioning plates from shaking and deviating on the chain conveyor, thereby further ensuring the regularity and stability of carpet transportation.

[0021] (3) In this solution, when the multiple sets of positioning plates on the upper side of the chain conveyor transport carpets, the multiple sets of positioning plates on the lower side cause the multiple bottom rollers to slide on the two bottom support rods. The two bottom support rods and the multiple bottom rollers cooperate to support the movement of the multiple sets of positioning plates, thereby preventing the chains on the chain conveyor from being affected by the weight of the carpet and gravity, resulting in slackness and obstruction of transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is the main view of the utility model;

[0023] Figure 2 It is a three-dimensional diagram of the utility model;

[0024] Figure 3 It is a cross-sectional view of the utility model;

[0025] Figure 4 This is the internal structure diagram of the utility model.

[0026] Description of the numbers in the figure:

[0027] 1. Support frame; 2. Chain conveyor; 3. Positioning plate; 4. Pulley assembly; 5. Baffle; 6. Track plate; 7. L-shaped limit arm; 8. Limit pulley; 9. Bottom support rod; 10. Bottom support roller; 11. Leveling and sorting mechanism; 111. Fixed shell; 112. Pushing cylinder; 113. Pushing plate; 12. Loading table; 13. Bending part; 14. Protective shell; 15. Support foot. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.

[0029] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0031] Example:

[0032] See also Figure 1-4A feeding conveyor device for carpet packaging includes a support frame 1, a chain conveyor 2 is provided in the support frame 1, a plurality of positioning plates 3 are fixedly connected to the chain conveyor 2, and each group of positioning plates 3 has two, a plurality of pulley assemblies 4 are fixedly connected to the chain conveyor 2, and the plurality of pulley assemblies 4 are respectively located between a group of two positioning plates 3, a baffle 5 is fixedly connected to the top of the support frame 1, and the baffle 5 corresponds to the plurality of chain conveyor devices 2, a track plate 6 is fixedly connected to the support frame 1, and the track plate 6 is located on the inner side of the chain conveyor 2, and the bottom of each group of two positioning plates 3 is fixedly connected to the support frame 1. The ends are fixedly connected with L-shaped limit arms 7, one side ends of multiple L-shaped limit arms 7 are rotatably connected to limit pulleys 8, and multiple limit pulleys 8 are slidably connected to the track plate 6, two bottom support rods 9 are fixedly connected to the support frame 1, and the two bottom support rods 9 are both located on the lower side of the chain conveyor 2, multiple groups of positioning plates 3 are rotatably connected with bottom rollers 10, and multiple bottom rollers 10 are respectively slidably connected to the two bottom support rods 9, and a flattening and sorting mechanism 11 is provided at one side end of the support frame 1, and the flattening and sorting mechanism 11 corresponds to the multiple groups of positioning plates 3 and the baffle 5.

[0033] In this embodiment, when the stacked carpets are transported to the wrapping machine for packaging, the carpets are pushed onto the chain conveyor 2 so that the carpets pass through a pulley assembly 4 and enter between a group of two positioning plates 3. After being pushed to the appropriate position, the carpets are restricted by the baffle 5. The chain conveyor 2 controls the cyclic movement of multiple groups of positioning plates 3 and multiple pulley assemblies 4, thereby driving the movement of the carpets. During the movement of the carpets, the carpets first correspond to the flattening and sorting mechanism 11. The flattening and sorting mechanism 11 cooperates with the baffle 5 to push the carpets for a second time to perform secondary positioning on the carpets. Then, the carpets continue to move to correspond to the wrapping machine, and are pushed from a pulley assembly 4 into the packaging machine. When packing is carried out in the wrapping machine, when the chain conveyor 2 is transporting the carpet, multiple L-shaped limit arms 7 slide in the track plate 6 through multiple limit pulleys 8 and follow the movement of multiple positioning plates 3. Multiple sets of L-shaped limit arms 7 keep the multiple positioning plates 3 stable when moving, and avoid the multiple positioning plates 3 from offsetting on the chain conveyor 2. At the same time, when the multiple positioning plates 3 move to the lower side of the chain conveyor 2, the multiple bottom rollers 10 will slide on the two bottom support rods 9. The two bottom support rods 9 and the multiple bottom rollers 10 cooperate to support the movement of the multiple positioning plates 3, and prevent the chain on the chain conveyor 2 from loosening due to the influence of gravity.

[0034] Specifically, the flattening and sorting mechanism 11 includes a fixed shell 111, a pushing cylinder 112 and a pushing plate 113. The fixed shell 111 is fixedly connected to one side end of the support frame 1, the pushing cylinder 112 is fixedly connected to the fixed shell 111, and the output end of the pushing cylinder 112 is movable through one side of the fixed shell 111, the pushing plate 113 is fixedly connected to the output end of the pushing cylinder 112, and the pushing plate 113 corresponds to multiple groups of positioning plates 3 and baffles 5.

[0035] In this embodiment, when the carpet moves through the flattening and sorting mechanism 11, the pushing cylinder 112 in the fixed shell 111 pushes the pushing plate 113, and the pushing plate 113 cooperates with the baffle 5 to flatten the end surface of the carpet, straightening the misaligned carpet to prevent the uneven end surface of the carpet from affecting the packaging of the wrapping machine.

[0036] Specifically, a loading platform 12 is fixedly connected to the top of the support frame 1 , and the loading platform 12 corresponds to the multiple groups of positioning plates 3 .

[0037] In this embodiment, the loading platform 12 corresponds to the position for loading carpets, which facilitates the loading of carpets between a group of two positioning plates 3 .

[0038] Specifically, each of the plurality of positioning plates 3 is provided with a bending portion 13 .

[0039] In this embodiment, the bending portion 13 is provided at the opening of each group of two positioning plates 3 and is bent outwards to facilitate loading and unloading of the carpet.

[0040] Specifically, two protective shells 14 are fixedly connected to the top of the support frame 1 , and the two protective shells 14 correspond to the multiple groups of positioning plates 3 .

[0041] In this embodiment, the two protective shells 14 protect the components on the support frame 1 and prevent workers from accidentally touching them.

[0042] Specifically, a plurality of supporting legs 15 are fixedly connected to the bottom end of the supporting frame 1 , and a non-slip pad is fixedly connected to the bottom end of each of the plurality of supporting legs 15 .

[0043] In this embodiment, a plurality of supporting legs 15 are used to support the support frame 1 , and a plurality of anti-slip pads ensure the stability of the plurality of supporting legs 15 .

[0044] Working principle: When the stacked carpets are transported to the wrapping machine for packaging, the carpets are pushed onto the chain conveyor 2 so that they pass through a pulley assembly 4 and enter between a group of two positioning plates 3. After being pushed to the appropriate position, the carpets are restricted by the baffle 5. The chain conveyor 2 controls the cyclic movement of multiple groups of positioning plates 3 and multiple pulley assemblies 4, thereby driving the carpets to move. At the same time, multiple L-shaped limiting arms 7 follow the movement of multiple groups of positioning plates 3 through the sliding of multiple limiting pulleys 8 in the track plate 6. The multiple groups of L-shaped limiting arms 7 keep the multiple groups of positioning plates 3 stable when moving. During the movement of the carpet, it first aligns with the push plate 113 In response, the pushing cylinder 112 pushes the pushing plate 113 to cooperate with the baffle 5 to flatten the end surface of the carpet to prevent the uneven end surface of the carpet from affecting the packaging of the wrapping machine. Then, the carpet continues to move to correspond to the wrapping machine, and the carpet is pushed from a pulley assembly 4 into the wrapping machine for packing. After conveying the carpet, the positioning plate 3 moves to the lower side of the chain conveyor 2, so that multiple bottom rollers 10 slide on the two bottom support rods 9. The two bottom support rods 9 and multiple bottom rollers 10 cooperate to support the movement of multiple groups of positioning plates 3 to prevent the chain on the chain conveyor 2 from becoming loose due to the influence of gravity.

[0045] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A feeding and conveying device for carpet packaging, comprising a support frame (1), characterized in that: The support frame (1) is provided with a chain conveyor (2), and a plurality of positioning plates (3) are fixedly connected to the chain conveyor (2), and each group of positioning plates (3) is two, and a plurality of pulley assemblies (4) are fixedly connected to the chain conveyor (2), and the plurality of pulley assemblies (4) are respectively located between a group of two positioning plates (3), and a baffle (5) is fixedly connected to the top of the support frame (1), and the baffle (5) corresponds to the plurality of chain conveyor (2), and a track plate (6) is fixedly connected to the support frame (1), and the track plate (6) is located on the inner side of the chain conveyor (2), and the bottom ends of each group of two positioning plates (3) are fixedly connected to an L-shaped A limiting arm (7), one side end of each of the plurality of L-shaped limiting arms (7) is rotatably connected to a limiting pulley (8), and the plurality of limiting pulleys (8) are slidably connected to the track plate (6); two bottom support rods (9) are fixedly connected to the support frame (1), and the two bottom support rods (9) are located at the lower side of the chain conveyor (2); multiple groups of positioning plates (3) are rotatably connected to bottom rollers (10), and the multiple bottom rollers (10) are respectively slidably connected to the two bottom support rods (9); a flattening and tidying mechanism (11) is provided at one side end of the support frame (1), and the flattening and tidying mechanism (11) corresponds to the multiple groups of positioning plates (3) and the baffle (5).

2. The carpet packing feeding and conveying device according to claim 1, characterized in that: The flattening and finishing mechanism (11) includes a fixed shell (111), a pushing cylinder (112) and a pushing plate (113), wherein the fixed shell (111) is fixedly connected to one side end of the support frame (1), the pushing cylinder (112) is fixedly connected inside the fixed shell (111), and the output end of the pushing cylinder (112) is movable through one side of the fixed shell (111), and the pushing plate (113) is fixedly connected to the output end of the pushing cylinder (112), and the pushing plate (113) corresponds to the plurality of positioning plates (3) and the baffle (5).

3. The carpet packing feeding and conveying device according to claim 2, characterized in that: The top end of the support frame (1) is fixedly connected to a loading platform (12), and the loading platform (12) corresponds to multiple groups of positioning plates (3).

4. The feeding and conveying device for carpet packaging according to claim 3, characterized in that: A bending portion (13) is provided on each of the plurality of positioning plates (3).

5. The feeding and conveying device for carpet packaging according to claim 4, characterized in that: Two protective shells (14) are fixedly connected to the top end of the support frame (1), and the two protective shells (14) correspond to the multiple groups of positioning plates (3).

6. The feeding and conveying device for carpet packaging according to claim 5, characterized in that: The bottom end of the support frame (1) is fixedly connected to a plurality of support legs (15), and the bottom ends of the plurality of support legs (15) are all fixedly connected to anti-slip pads.