Device for improving edge folding and bag sewing efficiency
By using a gear adjustment switch, a guide device and a protective device in the bag filling box, the problem of low efficiency caused by equipment failure and unskilled workers in the folding and sewing process of the bag filling box is solved, and efficient material transportation and bag sewing operations are achieved.
Patent Information
- Application Number
- CN202422697395.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In the prior art, when the filling box is filled, folding and sewing operations are required, there is a high equipment failure rate and low operating efficiency due to unskilled workers, which easily causes problems such as package jamming, thread breakage and material leakage.
A gear adjustment switch is used to control the direction of the mesh belt machine. Guide devices and protective devices are combined to prevent packages from getting stuck and materials from falling. The frequency converter is used to achieve synchronous operation of the mesh belt machine and the bag sewing machine, thereby improving operating efficiency.
It effectively prevents bag jams and material spillage, improves the operating efficiency of the bag filling box, reduces manual operation steps, and ensures bag filling quality and production continuity.
Smart Images

Figure CN223303017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material packaging equipment, in particular to a device for improving the efficiency of folding and sewing packaging. Background Art
[0002] In the industrial production process, bag filling boxes are commonly used packaging equipment and are widely used in the packaging of various powdered and granular materials. In recent years, with the upgrading of bag filling technology, bag filling boxes need to be folded and sewn by conveyors after filling. During the folding and bag filling operation, problems such as bag jams and line breaks are often inevitable due to factors such as conveyor equipment failure, unskilled bag sewing workers, and bag wrinkles. When reworking, bag sewing workers need to pull and lift the bags, which can easily cause material leakage, seriously affecting work efficiency. That is, the conveyor of the existing technology has a high equipment failure rate and low workmanship fault tolerance, resulting in low factory operating efficiency. In order to improve the operating efficiency of the conveyor, it is chosen to optimize the equipment failure and workmanship fault tolerance problems of the conveyor. Utility Model Content
[0003] The main purpose of the utility model is to propose a device for improving the efficiency of folding and sewing bags, aiming to solve the technical problem in the prior art that after the filling of the bag box is completed, the folding and sewing operations are required, resulting in low operating efficiency during the folding and bagging operations.
[0004] To achieve the above-mentioned purpose, the present invention proposes a device for improving the efficiency of hemming and sewing bags, comprising:
[0005] The gear adjustment switch is used to control the closing, forward and reverse rotation of the mesh belt conveyor;
[0006] The guide device is used to prevent the conveyor belt from getting stuck in the gap between the sprocket parts when the mesh belt conveyor is reversed, causing damage to the conveyor belt;
[0007] Protective device: The protective device is used to prevent bagged materials from falling abnormally from the conveyor belt when the mesh belt conveyor is reversed.
[0008] Furthermore, when the gear adjustment switch is adjusted to the forward gear, the mesh belt conveyor transports the material from the tail sprocket portion to the head sprocket portion.
[0009] Furthermore, the gear adjustment switch is adjusted to the reverse gear, and the mesh belt conveyor transports the material from the head sprocket part to the tail sprocket part.
[0010] Furthermore, the guide device is arranged at one end of the nose sprocket portion.
[0011] Furthermore, the guide device is installed along the extension of the head sprocket portion and is bent to match the curvature of the head sprocket portion.
[0012] Furthermore, the guide device is two round steels laid in parallel.
[0013] Furthermore, the protective device is arranged at one end of the tail sprocket portion.
[0014] Furthermore, the shape of the protective device is set to be frame-type, including side frames and a top frame, and the side frames are located on both sides of the top frame.
[0015] Furthermore, reinforcement members are provided inside the side frames and the top frame.
[0016] Furthermore, the device for improving the efficiency of folding and sewing is equipped with a frequency converter, which is used to control the power of the mesh belt machine to achieve synchronization between the mesh belt machine and the sewing machine.
[0017] The technical solution of the present invention proposes a device for improving the efficiency of folding and sewing bags, which adjusts the gear adjustment switch of the moving direction of the mesh belt machine by controlling the mesh belt machine. The gear adjustment switch is divided into three gears: forward, reverse and stop. The gear adjustment switch is set to the reverse gear switch. When encountering problems such as bag jamming and line breakage, the conveyor automatically transports the material from the head sprocket part to the tail sprocket part, thereby improving work efficiency. At the same time, a guide device and a protective device are respectively provided on the head sprocket part and the tail sprocket part to further improve work efficiency. The guide device prevents the conveyor belt from being stuck in the gap of the mesh belt machine during reversal, and the protective device prevents the material packaging from falling after reversal. Accordingly, the obstruction can be quickly eliminated and normal operation can be returned to. That is, the present invention has the beneficial technical effect of high working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the utility model located in the bag filling box;
[0019] Figure 2 This is a schematic diagram of the utility model mesh belt machine Figure 1 ;
[0020] Figure 3 This is a schematic diagram of the utility model mesh belt machine Figure 2 ;
[0021] Figure 4 It is a partial schematic diagram of the bag sewing machine and the folding machine of the utility model.
[0022] The above drawings include the following reference numerals:
[0023] 100. Bag filling box; 10. Device for improving the efficiency of folding and sewing bags; 1. Mesh belt conveyor; 11. Sprocket unit; 111. Head sprocket unit; 112. Tail sprocket unit; 12. Conveyor unit; 13. Conveyor belt; 14. Frame column; 2. Mesh belt conveyor drive device; 3. Gear adjustment switch; 31. Forward gear; 32. Reverse gear; 33. Stop gear; 4. Guide device; 5. Protective device; 51. Side frame; 52. Top frame; 53. Reinforcement member; 6. Frequency converter; 7. Folding machine; 8. Bag sewing machine. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0026] In addition, if there are descriptions involving "first" or "second" in the embodiments of the present invention, the descriptions of "first" or "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0027] The present invention provides a device 10 for improving the efficiency of hemming and sewing bags.
[0028] In the embodiment of the present utility model, Figures 1 to 4As shown, the device 10 for improving the efficiency of folding and sewing mainly cooperates with the mesh belt machine 1. The mesh belt machine 1 is set up in the filling box 100 through the frame column 14. The mesh belt machine 1 includes a sprocket part 11 and a conveying part 12. The sprocket part 11 includes a head sprocket part 111 and a tail sprocket part 112. A conveyor belt 13 is laid on the surface of the mesh belt machine 1; the device 10 for improving the efficiency of folding and sewing also includes a mesh belt machine driving device 2, which is provided on the mesh belt machine 1 and is used to drive the mesh belt machine 1 to convey materials from one end to the other end;
[0029] The device 10 for improving the efficiency of folding and sewing includes: the device 10 for improving the efficiency of folding and sewing is additionally provided with a gear adjustment switch 3, the gear adjustment switch 3 changes the conveying direction of the mesh belt machine 1 by controlling the mesh belt machine drive device 2, and is used to control the closing, forward rotation and reverse rotation of the mesh belt machine drive device 2; the device 10 for improving the efficiency of folding and sewing also includes a guide device 4 and a protective device 5, the guide device 4 is used to prevent the conveyor belt 13 from being stuck in the gap between the sprocket parts 11 when the mesh belt machine drive device 2 is reversed, causing damage to the conveyor belt 13, and the protective device 5 is used to prevent the bagged material from falling abnormally from the conveyor belt 13 when the mesh belt machine 1 is reversed.
[0030] In this embodiment, the gear adjustment switch 3 focuses on changing the conveying direction to improve work efficiency. The gear adjustment switch 3 is divided into three gear modes to meet the needs of different working scenarios.
[0031] Specifically, the gear adjustment switch 3 includes a forward gear 31. When the gear adjustment switch 3 is adjusted to the forward gear 31, it is used to drive the mesh belt conveyor 1 to transport the material from the tail sprocket part 112 to the head sprocket part 111. The forward gear 31 is used for the normal filling operation process. More specifically, there is a bagging port (not shown) above the tail of the mesh belt conveyor 1. After the bag is put on, it is transported from the tail of the mesh belt conveyor 1 to the head of the mesh belt conveyor 1.
[0032] Specifically, the gear adjustment switch 3 includes a reverse gear 32. When the gear adjustment switch 3 is adjusted to the reverse gear 32, it is used to drive the mesh belt conveyor 1 to convey the material from the head sprocket part 111 to the tail sprocket part 112. When production problems occur with the equipment or workers, the reverse gear 32 is used to reverse the conveying direction of the mesh belt conveyor 1, and the material is returned from the head sprocket part 111 to the tail sprocket part 112, so as to avoid the manual operation steps of the bag sewing workers to pull and lift the bags, and at the same time avoid the leakage of materials in the process, effectively reducing cargo damage and ensuring the quality of filling.
[0033] Specifically, the gear adjustment switch 3 includes a stop gear 33 for stopping the conveying process of the material on the mesh belt conveyor 1. The stop gear 33 is used when the production operation needs to be suspended.
[0034] Specifically, if Figure 1and Figure 4 As shown, the setting form of the gear adjustment switch 3 is preferably a rotary type, and different gears are controlled by the knob to meet the needs of different production scenarios. The gear adjustment switch 3 is set to a rotary type mainly for convenience. In actual use, it can be adjusted to a toggle switch, electronic switch, etc. for replacement according to objective conditions.
[0035] In this embodiment, the mesh belt conveyor driving device 2 is provided on the mesh belt conveyor 1 , and preferably adopts a motor, and cooperates with the gear adjustment switch 3 to switch the operation mode of the mesh belt conveyor 1 .
[0036] In this embodiment, in order to further improve the working efficiency, the device 10 for improving the efficiency of folding and sewing packages further includes a guide device 4 provided at one end of the head sprocket portion 111, such as Figure 2 and Figure 3 As shown, due to the gap between the sprocket part 11 and the main steel structure of the mesh belt machine 1, when the mesh belt machine 1 reverses, the conveyor belt 13 is prone to fold and fall into the gap between the main steel structure of the mesh belt machine 1 and the sprocket part 11, thereby getting stuck and causing a malfunction. The setting of the guide device 4 is used to guide the conveying direction of the conveyor belt 13, prevent the conveyor belt 13 from getting stuck, and cause a tooth jumping malfunction, thereby improving the operating efficiency of the mesh belt machine 1.
[0037] Specifically, the guide device 4 is preferably installed to extend along the head sprocket portion 111 and is bent to match the curvature of the head sprocket portion 111 to achieve a better guiding effect on the conveyor belt 13.
[0038] Specifically, by Figures 1 to 3 As shown, the guide device 4 is preferably selected as a round steel extending from the main steel structure of the head sprocket part 111. In order to ensure the use effect, two round steels are provided, and at the same time, they are appropriately bent with reference to the curvature of the sprocket part 11. The round steel is not only easy to obtain, but also has good stability as the guide device 4. When used in actual production, common building materials such as steel bars or round wood can be used as replacements according to objective conditions.
[0039] In this embodiment, in order to further improve work efficiency, the device 10 for improving the efficiency of folding and sewing bags also includes a protective device 5 provided on the tail sprocket part 112, which is used to prevent materials from falling from the tail sprocket part 112. When the mesh belt machine 1 reverses, the material is transported from the head sprocket part 111 to the tail sprocket part 112, and the protective device 5 receives the material at the tail sprocket part 112 to prevent the material from falling from the tail sprocket part 112 and causing the work process to be stuck.
[0040] Specifically, in order to improve the practicality of the protection device 5 , the shape of the protection device 5 is set to be a frame type, including side frames 51 and a top frame 52 , and the side frames 51 are arranged on both sides of the top frame 52 .
[0041] Specifically, in order to improve the stability of the protective device 5, a reinforcement 53 is provided inside the side frame 51 and the top frame 52. In this embodiment, the reinforcement 53 is specifically set to round steel. Filling the side frame 51 and the top frame 52 with round steel as a preferred embodiment has the characteristics of strong stability, ensuring the working efficiency of the reverse operation of the mesh belt machine 1. When used in specific work, other common building materials can be used to replace the round steel, such as steel bars, round wood, etc.
[0042] In this embodiment, the device 10 for improving the efficiency of folding and sewing is additionally provided with a frequency converter 6, which is arranged on the filling box 100. The frequency converter 6 is used to control the power of the mesh belt machine drive device 2 and adjust the speed of the mesh belt machine 1. When used specifically, the speed regulation function of the frequency converter 6 is mainly to achieve synchronization of the working operation of the mesh belt machine 1 and the sewing machine 8 to ensure the operating efficiency of the production operation.
[0043] In this embodiment, the conveyor belt 13 laid on the mesh belt machine 1 is preferably a mesh belt. Most conveyors on the market use belt transmission, and the use of belt transmission will encounter problems such as slipping, easy wear and large maintenance workload. In order to avoid the above problems, the device 10 for improving the efficiency of folding and sewing is preferably used for conveying. At the same time, in actual use, chains, chain plates, etc. can be selected to replace the mesh belt and use it as the conveyor belt 13.
[0044] The following content is used as a detailed description of the working principle of this utility model:
[0045] 1. The device 10 for improving the efficiency of folding and sewing bags is mainly intended to address the problem of reduced work efficiency caused by the need for sewing workers to pull and lift bags during rework. The device 10 for improving the efficiency of folding and sewing bags uses the mesh belt machine drive device 2 in conjunction with the gear adjustment switch 3 to switch the operating mode of the mesh belt machine 1, so that the mesh belt machine 1 is transported in reverse. The materials that need to be reworked are returned to the tail sprocket part 112 of the machine via the conveyor belt 13 for processing, thereby improving work efficiency. At the same time, the forward and stop functions can be quickly adjusted by rotating the gear adjustment switch 3 during use, which is quick and convenient.
[0046] 2. In order to further adapt the reversing function and improve the working efficiency, a guide device 4 is also provided on the head sprocket part 111, such as Figures 2 to 3 As shown, the guide device 4 is installed along the head sprocket part 111 and is bent to match the curvature of the head sprocket part 111. When the mesh belt conveyor 1 needs to be reversed, the guide device 4 guides the conveyor belt 13 to move toward the tail sprocket part 112 to prevent the occurrence of tooth jumping failure.
[0047] 3. In order to further adapt the reversing function and improve the working efficiency, a protective device 5 is also provided on the tail sprocket part 112, such as Figures 2 to 3As shown, the protective device 5 is provided on the tail sprocket portion 112 to prevent materials from falling from the tail sprocket portion 112 when the mesh belt conveyor 1 is reversed.
[0048] 4. The device 10 for improving the efficiency of folding and sewing is also equipped with a frequency converter 6 for adjusting the operating speed of the mesh belt machine 1 to achieve synchronous operation of the mesh belt machine 1 and the sewing machine 8, thereby achieving the coordination effect of the mesh belt machine 1, the sewing machine 8 and the folding machine 7, reducing manual operation and improving work efficiency.
[0049] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the utility model concept, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A device for improving the efficiency of hemming and sewing, characterized in that: include: The gear adjustment switch is used to control the closing, forward and reverse rotation of the mesh belt conveyor; The guide device is used to prevent the conveyor belt from getting stuck in the gap between the sprocket parts when the mesh belt conveyor is reversed, causing damage to the conveyor belt; Protective device: The protective device is used to prevent bagged materials from falling abnormally from the conveyor belt when the mesh belt conveyor is reversed.
2. The device for improving hemming and sewing efficiency according to claim 1, characterized in that: When the gear adjustment switch is adjusted to the forward gear, the mesh belt conveyor transports the material from the tail sprocket part to the head sprocket part.
3. The device for improving hemming and sewing efficiency according to claim 2, characterized in that: When the gear adjustment switch is adjusted to the reverse gear, the mesh belt conveyor transports the material from the head sprocket part to the tail sprocket part.
4. The device for improving hemming and sewing efficiency according to claim 1, wherein: The guide device is arranged at one end of the nose sprocket portion.
5. The device for improving hemming and sewing efficiency according to claim 4, characterized in that: The guide device is extended and installed along the nose sprocket part, and is bent and arranged in accordance with the curvature of the nose sprocket part.
6. The device for improving the efficiency of hemming and sewing as claimed in claim 5, characterized in that: The guide device is two round steel bars laid in parallel.
7. The device for improving hemming and sewing efficiency according to claim 1, characterized in that: The protective device is arranged at one end of the tail sprocket portion.
8. The device for improving hemming and sewing efficiency according to claim 7, characterized in that: The shape of the protective device is set to be a frame type, including side frames and a top frame, and the side frames are located on both sides of the top frame.
9. The device for improving hemming and sewing efficiency according to claim 8, characterized in that: Reinforcements are provided inside the side frames and the top frame.
10. The device for improving hemming and sewing efficiency according to claim 1, characterized in that: The device to improve the efficiency of folding and sewing bags is equipped with a frequency converter, which is used to control the power of the mesh belt machine to achieve synchronization between the mesh belt machine and the bag sewing machine.