Roller shutter type external sunshade finished product stacking device

By designing an adjustable clamping joint robot arm mechanism and control system, the problem that the existing rolling shutter window finished product stacking device cannot adjust the clamp size is solved, and automated stacking is achieved, which avoids damage and improves production efficiency.

CN223303709UActive Publication Date: 2025-09-05HEBEI GREEN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422828694.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-05
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing stacking device for finished rolling shutter windows cannot adjust the size of the clamp according to the size of the material, which easily damages the finished rolling shutter windows and requires manual handling, which is inefficient.

Method used

A rolling shutter type external sunshade finished product stacking device is designed, which includes an articulated robotic arm mechanism and a control system. Adjustable components and clamp components are used to achieve adjustable clamping of the clamp, and the support part is combined to prevent falling. The stacking is completed through automated operation of the robotic arm.

Benefits of technology

It realizes automatic adjustment of clamping according to the size of the finished rolling shutter window, avoids damage, improves production efficiency and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of door and window production and processing, in particular to a roller shutter type external sunshade finished product stacking device which comprises a joint mechanical arm mechanism and a control system, and the control system commands the joint mechanical arm mechanism to clamp roller shutter window finished products from a conveying line and transfer the roller shutter window finished products to a finished product frame. The joint mechanical arm mechanism comprises a mechanical arm base, a mechanical arm component installed on the mechanical arm base and a stacking clamp assembled on the mechanical arm component. The stacking clamp comprises an adjustable assembly and clamp assemblies, the distance between the clamp assemblies is adjusted through the adjustable assembly, each clamp assembly comprises a clamping part and a supporting part, the clamping parts slightly clamp the roller shutter window finished products in the transverse direction, the supporting parts support the bottoms of the roller shutter window finished products, and the roller shutter window finished products are prevented from falling off in the transferring process.
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Description

Technical Field

[0001] The utility model relates to the technical field of door and window production and processing, in particular to a rolling shutter type external sunshade finished product stacking device. Background Art

[0002] Rolling shutter type external sunshade, also known as rolling shutter window, is a kind of curtain with multiple joints connected in series. It is driven by an electric motor and rotates the upper and lower windows around the upper roller in a fixed side rail. After the rolling shutter type external sunshade is assembled on the production line, it is usually carried to a flatbed finished product vehicle by two workers. When a certain number of finished rolling shutter type external sunshades are stacked on the finished product vehicle, the workers push the finished product vehicle to transfer it to the warehouse.

[0003] Chinese patent CN213201524U discloses a stacking fixture and a plate stacking production line, including a base plate, a first manipulator and a second manipulator, wherein the first manipulator is used to grab materials for stacking, and includes a spacing adjustment mechanism with two transmission ends and two stacking mechanical fingers, one stacking mechanical finger is provided at one transmission end of the spacing adjustment mechanism, and the other stacking mechanical finger is provided at the other transmission end of the spacing adjustment mechanism, and the spacing adjustment mechanism is connected to the stacking mechanical fingers in a transmission manner. The above-mentioned stacking fixture clamps the materials through the two stacking mechanical fingers. In order to ensure that the materials do not fall during the transfer process, the two stacking mechanical fingers will inevitably apply a lateral clamping force to the materials, and the lateral clamping force is likely to damage the finished rolling shutter window, and the above-mentioned stacking fixture cannot adjust the size of the fixture according to the size of the materials. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model provides a rolling shutter type external sunshade finished product stacking device, which can adjust the size of the clamp according to the size of the material and will not damage the rolling shutter window finished product during the clamping process.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A rolling shutter type external sunshade finished product stacking device includes an articulated robotic arm mechanism and a control system, wherein the control system directs the articulated robotic arm mechanism to clamp the rolling shutter window finished product from the conveyor line and transfer it to the finished product rack, the articulated robotic arm mechanism includes a robotic arm base, a robotic arm component installed on the robotic arm base, and a stacking fixture assembled on the robotic arm component; the stacking fixture includes a mounting seat connected to the robotic arm component, a support member located below the mounting seat, and an adjustable component and a clamp component connected to the support member, the adjustable component includes an adjusting cylinder, the adjusting cylinder has a two-way output end, and is respectively connected to the clamp component, and the distance between the clamp components is adjusted by adjusting the output end of the cylinder; the clamp component includes a clamping part and a supporting part, the clamping part slightly clamps the rolling shutter window finished product laterally, and the supporting part holds up the rolling shutter window finished product.

[0007] The above-mentioned rolling shutter type external sunshade finished product stacking device, the clamping part includes a first clamping plate, a second clamping plate and a clamping cylinder, the first clamping plate and the clamping cylinder are fixedly connected to the adjustable component, the output direction of the clamping cylinder is perpendicular to the output direction of the adjusting cylinder, and the output end of the clamping cylinder is connected to the second clamping plate.

[0008] The above-mentioned rolling shutter type external sunshade finished product stacking device, the support part includes a support plate and a support cylinder, the output direction of the support cylinder is the same as the output direction of the clamping cylinder, after the support cylinder passes through the first clamping plate and the second clamping plate, the output end is connected to the support plate, and the longitudinal section of the support plate is "L"-shaped.

[0009] The beneficial effects of adopting the above technical solution are:

[0010] The utility model adjusts the distance between the two groups of clamp assemblies by adjusting the cylinder, ensuring that the stacking clamp can adjust its effective clamping length according to the length of the finished rolling shutter window, and the clamping part of the clamp assembly slightly clamps the finished rolling shutter window laterally through the first clamping plate and the first clamping plate to position it, and prevent the finished product from being damaged due to excessive force. The "L"-shaped support plate of the support part holds up the bottom of the finished rolling shutter window to prevent the finished rolling shutter window from falling during the transfer process.

[0011] The utility model controls the joint mechanical arm mechanism to clamp the finished rolling shutter window from the conveyor line and transfer it to the finished product rack through the control system, thus eliminating manual handling and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0013] Figure 1 This is a schematic diagram of the structure of the utility model (not drawn to scale);

[0014] Figure 2 This is a schematic diagram of the structure of the palletizing fixture of the present invention (not drawn to scale);

[0015] Figure 3 This is a schematic structural diagram of some components of the palletizing fixture of the present invention (not drawn to scale).

[0016] In the figure: 1. Robot arm base; 2. Robot arm parts; 3. Mounting seat; 4. Support member; 51. Adjusting cylinder; 52. Adjusting guide rail; 53. First fixing rod; 54. Second fixing rod; 61. First clamping plate; 62. Second clamping plate; 63. Clamping cylinder; 64. Third fixing rod; 65. Fourth fixing rod; 66. Avoidance hole; 71. Support plate; 72. Support cylinder; 73. Supporting guide rail; 8. Finished product rack; 81. Finished product rack bottom plate; 82. Finished product stop rod; 83. Handle; 9. Finished rolling shutter window. DETAILED DESCRIPTION

[0017] like Figure 1-3 As shown, the utility model includes an articulated robotic arm mechanism and a control system. The control system directs the articulated robotic arm mechanism to clamp the finished rolling shutter window from the conveyor line and transfer it to the finished product rack 8. The articulated robotic arm mechanism includes a robotic arm base 1, a robotic arm component 2 mounted on the robotic arm base 1, and a stacking fixture assembled on the robotic arm component 2; the stacking fixture includes a mounting seat 3 connected to the robotic arm component 2, a support member 4 located below the mounting seat, and an adjustable component and a fixture component connected to the support member 4. The adjustable component includes an adjusting cylinder 51 , an adjusting guide rail 52, a first fixing rod 53 and a second fixing rod 54, the first fixing rod 53 is parallel to the long side of the support 4, the upper end of which is connected to the support 4, and the lower end is provided with an adjusting guide rail 52, the lower end of the adjusting guide rail 52 is connected to the clamp assembly, the second fixing rod 54 is perpendicular to the first fixing rod 53, and the two ends are respectively connected to the first fixing rod 53, and the middle is connected to the adjusting cylinder 51 by a fastener, the adjusting cylinder 51 has a two-way output end, the output ends of which are respectively connected to the clamp assemblies, and the clamp assembly is driven to move along the adjusting guide rail 52 through the output end.

[0018] like Figure 2 、 3 As shown, the clamp assembly includes a clamping part and a supporting part, and the clamping part includes a first clamping plate 61, a second clamping plate 62, a clamping cylinder 63, a third fixing rod 64 and a fourth fixing rod 65. The third fixing rod 64 is perpendicular to the first fixing rod 53, and the upper end is connected to the adjusting guide rail 52 through the guide rail slider, and the lower end is connected to the first clamping plate 61 through a fastener. The fourth fixing rod 65 is perpendicular to the third fixing rod 64, and the two ends are respectively connected to the third fixing rod 64, and the lower end of the fourth fixing rod 65 is also connected to two clamping cylinders 63 through fasteners. The output direction of the clamping cylinder 63 is perpendicular to the output direction of the adjusting cylinder 51, and the output end of the clamping cylinder 63 is connected to the second clamping plate 62, and the finished rolling shutter window is slightly clamped laterally through the first clamping plate 61 and the second clamping plate 62.

[0019] The support portion of the present invention includes a support plate 71, a support cylinder 72 and a support guide rail 73. The support guide rail 73 is located on the side of the lower end of the third fixing rod 64 away from the first clamping plate 61. The fourth fixing rod 65 is connected to the support cylinder 72 through a fastener. The support cylinder 72 is located between the two clamping cylinders 63, and its output direction is the same as the output direction of the clamping cylinder. The first clamping plate 61 and the second clamping plate 62 are both provided with avoidance holes 66. After the support cylinder 72 passes through the avoidance holes 66 of the first clamping plate 61 and the second clamping plate 62, its output end is connected to the support plate 71. The longitudinal section of the support plate 71 is "L"-shaped, and the two sides of its longitudinal end are connected to the support guide rail 73 through guide rail sliders, and its transverse end holds up the finished rolling shutter window to prevent it from falling.

[0020] The finished product rack 8 includes a finished product rack base plate 81 and a finished product blocking rod 82. A plurality of finished product blocking rods 82 are provided at both ends of the finished product rack base plate 81. The space between two adjacent finished product blocking rods 82 is used to stack the finished rolling shutter windows 9 to prevent the stacked finished rolling shutter windows 9 from tilting and falling during the stacking process.

[0021] The four corners of the lower end surface of the finished product rack base 81 of the present invention are all provided with casters, and the casters are universal wheels. The two finished product blocking rods 82 on both sides of the finished product rack base 81 are provided with handles 83. When the finished rolling shutter windows 9 are stacked, it is convenient for the staff to push the finished product rack 8.

[0022] Working process:

[0023] 1. The control system starts the adjusting cylinder 6 according to the length of the finished rolling shutter windows in this batch, and drives the two sets of clamp assemblies to move through the adjusting cylinder 6 to ensure that the two sets of clamp assemblies can clamp both ends of the finished rolling shutter windows to avoid the phenomenon of the finished rolling shutter windows falling when the joint mechanical arm mechanism transfers the finished rolling shutter windows due to empty clamping or only clamping one end.

[0024] 2. Start the clamping cylinder 63 and the supporting cylinder 72, and slightly clamp the finished rolling shutter window on the conveyor line horizontally through the first clamping plate 61 and the second clamping plate 62. Insert the horizontal end of the supporting plate 71 into the bottom of the finished rolling shutter window to lift it up to prevent the finished rolling shutter window from falling during the transfer process.

[0025] 3. The control system instructs the joint mechanical arm mechanism to rotate and adjust the direction to stack the finished rolling shutter windows on the finished product rack 8.

[0026] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rolling shutter type external sunshade finished product stacking device, characterized by: The invention comprises an articulated mechanical arm mechanism and a control system, wherein the control system directs the articulated mechanical arm mechanism to clamp a finished rolling shutter window (9) from a conveyor line and transfer it to a finished product rack (8), wherein the articulated mechanical arm mechanism comprises a mechanical arm base (1), a mechanical arm component (2) mounted on the mechanical arm base (1), and a stacking fixture assembled on the mechanical arm component (2); the stacking fixture comprises a mounting seat (3) connected to the mechanical arm component (2), a support member (4) located below the mounting seat (3), and an adjustable component and a fixture component connected to the support member (4); the adjustable component comprises an adjusting cylinder (51), the adjusting cylinder (51) having a bidirectional output end and being respectively connected to the fixture component, and the distance between the fixture components is adjusted by the output end of the adjusting cylinder (51); the fixture component comprises a clamping portion and a supporting portion, wherein the clamping portion slightly clamps the finished rolling shutter window in the transverse direction, and the supporting portion holds up the finished rolling shutter window.

2. The rolling shutter type external sunshade finished product stacking device according to claim 1, characterized in that: The clamping portion comprises a first clamping plate (61), a second clamping plate (62) and a clamping cylinder (63); the first clamping plate (61) and the clamping cylinder (63) are fixedly connected to the adjustable component; the output direction of the clamping cylinder (63) is perpendicular to the output direction of the regulating cylinder (51); and the output end of the clamping cylinder (63) is connected to the second clamping plate (62).

3. The rolling shutter type external sunshade finished product stacking device according to claim 1 or 2, characterized in that: The support portion includes a support plate (71) and a support cylinder (72). The output direction of the support cylinder (72) is the same as the output direction of the clamping cylinder (63). After the support cylinder (72) passes through the first clamping plate (61) and the second clamping plate (62), the output end is connected to the support plate (71). The longitudinal section of the support plate (71) is "L"-shaped.

Citation Information

Patent Citations

  • Stacking clamp and pole plate stack stacking production line

    CN213201524U