Nickel alloy wire winding device

Abstract

The utility model discloses a nickel alloy wire winding device which comprises a supporting frame, a supporting rod is fixedly installed on one side of the surface of the supporting frame, a servo motor is arranged at the top of the supporting rod, a rotating plate is fixedly installed at the output end of the servo motor, a winding assembly is fixedly installed on the surface of the rotating plate, and a connecting rod is fixedly installed in the middle of the surface of the supporting frame. A protective cover is arranged on the surface of the connecting rod, mounting grooves are formed in the four corners of the surface of the protective cover, and guiding assemblies for guiding the nickel alloy wires are arranged in the mounting grooves. According to the nickel alloy wire winding device, the servo motor, the rotating plate and the winding assembly are used in cooperation, in the nickel alloy wire winding process, a worker provides power for the rotating plate through the servo motor, the rotating plate drives four winding rods in the winding assembly to rotate, and the four winding rods can wind the nickel alloy wire at the same time; and the nickel alloy wire winding efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of nickel alloy wire winding, in particular to a nickel alloy wire winding device. Background Art

[0002] Nickel-based alloys, with their high heat resistance, can be made into welding wire for repairing high-temperature-resistant metal materials. Manufacturing nickel-based alloy wire requires specialized equipment such as wire drawing and annealing equipment, and involves multiple drawing, annealing, redrawing, and reannealing processes. The entire process involves multiple winding and unwinding operations. Because nickel-based alloy wire is thin, it needs to be wound up in coils after drawing to prevent it from tangling.

[0003] Publication number CN219296848U discloses a nickel alloy wire winding device. Since the nickel-based alloy wire is relatively thin, it needs to be wound up in circles after drawing to prevent it from being twisted and knotted. The existing take-up wheels are mostly single-station devices, and each device can only reel in one wire. This method has a long replacement gap time in production and is inefficient. In order to solve the above problems, the utility model provides a nickel alloy wire winding device, including a base, a rotating seat, a take-up roller and a power assembly. The plurality of take-up rollers are rotated by the rotating seat, and the take-up rollers are rotated and rewound by the power assembly, which has the advantages of seamless take-up process and high efficiency.

[0004] However, in the process of winding the nickel alloy wire, since multiple nickel alloy wires are wound at the same time, the nickel alloy wire is easily entangled with other nickel alloy wires due to its own twisting during winding. After the entanglement, the efficiency of winding the nickel alloy wire will be reduced. This solution has a poor guiding effect on the nickel alloy wire during winding. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a nickel alloy wire winding device.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A nickel alloy wire winding device includes a support frame, a support rod fixedly mounted on one side of the support frame surface, a servo motor is provided on the top of the support rod, a rotating plate is fixedly mounted on the output end of the servo motor, a winding assembly is fixedly mounted on the surface of the rotating plate, a connecting rod is fixedly mounted on the middle part of the support frame surface, a protective cover is provided on the surface of the connecting rod, mounting grooves are provided at the four corners of the surface of the protective cover, and a guide assembly for guiding the nickel alloy wire is provided inside the mounting groove.

[0008] As a further solution of the present invention, the winding assembly includes a mounting frame fixedly mounted on the surface of the rotating plate, an engaging ring is provided inside the mounting frame, a plurality of engaging wheels are engaged on the surface of the engaging ring, a winding rod is fixedly mounted on the surface of the engaging wheel, and a positioning plate is fixedly mounted on one end of the connecting rod.

[0009] As a further solution of the present invention, rotation grooves are provided at the four corners of the surface of the positioning plate, and the interior of the rotation groove is rotatably connected to an engaging wheel, and the edge of the surface of the engaging wheel is engaged with the surface of the engaging ring.

[0010] As a further solution of the present invention, a plug hole for installing one end of the nickel alloy wire is opened on one side of the surface of the winding rod, and the size of the plug hole is adapted to the diameter of one end of the nickel alloy wire.

[0011] As a further solution of the present invention, the guide assembly includes a guide tube fixedly installed at the four corners of the protective cover surface, telescopic rods are fixedly installed on both sides of the guide tube, a spring is sleeved on the surface of the telescopic rod, and a clamping plate is fixedly installed at one end of the telescopic rod.

[0012] As a further solution of the present invention, a limiting block is fixedly mounted on one end of the telescopic rod, the diameter of the limiting block is larger than the diameter of the spring, and one end of the spring is fixedly mounted to the back of the limiting block.

[0013] As a further solution of the present invention, the position of the guide tube and the position of the winding rod are perpendicular to each other at ninety degrees, and the guide tube is located above the winding rod.

[0014] As a further solution of the present invention, a positioning groove is provided in the middle of the surface of the protective cover, the size of the positioning groove is adapted to the size of the connecting rod, and the protective cover is mounted to the surface of the connecting rod.

[0015] The beneficial effects of the utility model are:

[0016] 1. Through the coordinated use of the servo motor, the rotating plate and the winding assembly, during the process of winding the nickel alloy wire, the personnel provide power to the rotating plate through the servo motor, and the rotating plate drives the four winding rods in the winding assembly to rotate. The four winding rods will reel the nickel alloy wire at the same time, thereby improving the efficiency of winding the nickel alloy wire.

[0017] 2. Through the setting of the connecting rod, protective cover and guide assembly, during use, the personnel install the protective cover through the connecting rod. After installation, the guide tube guides the wound nickel alloy wire, reducing the entanglement of the nickel alloy wire during the winding process, which reduces the winding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a nickel alloy wire winding device proposed in the present invention;

[0019] Figure 2 This is a schematic diagram of the disassembled structure of a nickel alloy wire winding device proposed in the present invention;

[0020] Figure 3 This is a schematic structural diagram of a winding assembly of a nickel alloy wire winding device proposed in the present invention;

[0021] Figure 4 This is a schematic structural diagram of a guide assembly of a nickel alloy wire winding device proposed in the present invention.

[0022] In the figure: 1. Support frame; 2. Support rod; 3. Servo motor; 4. Rotating plate; 5. Winding assembly; 51. Mounting frame; 52. Engaging ring; 53. Engaging wheel; 54. Winding rod; 55. Positioning plate; 6. Connecting rod; 7. Protective cover; 8. Guide assembly; 81. Guide tube; 82. Telescopic rod; 83. Spring; 84. Clamping plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", and "set" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0024] Reference Figures 1-4 A nickel alloy wire winding device includes a support frame 1, a support rod 2 is fixedly installed on one side of the surface of the support frame 1, a servo motor 3 is provided on the top of the support rod 2, a rotating plate 4 is fixedly installed on the output end of the servo motor 3, and a winding component 5 is fixedly installed on the surface of the rotating plate 4. A connecting rod 6 is fixedly installed in the middle of the surface of the support frame 1, and a protective cover 7 is provided on the surface of the connecting rod 6. Mounting grooves are provided at the four corners of the surface of the protective cover 7, and a guide component 8 for guiding the nickel alloy wire is provided inside the mounting groove. A positioning groove is provided in the middle of the surface of the protective cover 7, and the size of the positioning groove is adapted to the size of the connecting rod 6. The protective cover 7 is mounted to the surface of the connecting rod 6.

[0025] In the utility model, the support frame 1 can install the support rod 2 and the connection 6, the connecting rod 6 can install and support the protective cover 7, the servo motor 3 set on the top of the support rod 2 can provide power to the winding assembly 5, and the protective cover 7 can isolate the winding assembly 5 from the outside world and protect it.

[0026] In particular, the winding assembly 5 includes a mounting frame 51 fixedly mounted on the surface of the rotating plate 4, an engaging ring 52 is provided inside the mounting frame 51, a plurality of engaging wheels 53 are engaged on the surface of the engaging ring 52, a winding rod 54 is fixedly mounted on the surface of the engaging wheel 53, a positioning plate 55 is fixedly mounted on one end of the connecting rod 6, a rotating groove is provided at the four corners of the surface of the positioning plate 55, the engaging wheels 53 are rotatably connected inside the rotating groove, the edge of the surface of the engaging wheel 53 is engaged with the surface of the engaging ring 52, and a plug hole for mounting one end of the nickel alloy wire is provided on one side of the surface of the winding rod 54, the size of the plug hole is adapted to the diameter of one end of the nickel alloy wire;

[0027] During the process of winding the nickel alloy wire, one end of the nickel alloy wire is fixed to the inside of the winding rod 54, and then the personnel connects the power supply of the servo motor 3, and its output end will drive the rotating plate 4 to rotate. When the rotating plate 4 rotates, it will drive the meshing ring 52 inside the installation frame 51 to rotate. Since the meshing ring 52 and the meshing wheel 53 are engaged, the meshing wheel 53 will rotate accordingly. When the meshing wheel 53 rotates, it will drive the storage rod 54 to rotate. The positioning plate 55 can install the meshing wheel 53 through the rotating groove, and the four storage rods 54 can synchronously reel the nickel alloy wire.

[0028] In particular, the guide assembly 8 includes a guide tube 81 fixedly mounted at the four corners of the surface of the protective cover 7. Telescopic rods 82 are fixedly mounted on both sides of the guide tube 81. A spring 83 is sleeved on the surface of the telescopic rod 82. A clamping plate 84 is fixedly mounted on one end of the telescopic rod 82. A limiting block is fixedly mounted on one end of the telescopic rod 82. The diameter of the limiting block is larger than the diameter of the spring 83. One end of the spring 83 is fixedly mounted to the back of the limiting block. The position of the guide tube 81 and the position of the winding rod 54 are perpendicular at 90 degrees. The guide tube 81 is above the winding rod 54.

[0029] During the process of winding the nickel alloy wire, the nickel alloy wire will pass through the guide tube 81, and the clamping plate 84 inside the guide tube 81 will contact the surface of the nickel alloy wire. When the nickel alloy wire squeezes the clamping plate 84, the telescopic rod 82 and the spring 83 on the back of the clamping plate 84 will rebound. During the rebound process, the clamping plate 84 will guide and restrict the nickel alloy wire.

[0030] Working principle: When the nickel alloy wire is to be wound, one end of the nickel alloy wire is fixed to the inside of the winding rod 54, and then the personnel connects the power supply of the servo motor 3, and its output end will drive the rotating plate 4 to rotate. When the rotating plate 4 rotates, it will drive the meshing ring 52 inside the mounting frame 51 to rotate. Because the meshing ring 52 and the meshing wheel 53 are engaged, the meshing wheel 53 will rotate accordingly. When the meshing wheel 53 rotates, it will drive the receiving rod 54 to rotate. The positioning plate 55 can install the meshing wheel 53 through the rotating groove, and the four receiving rods 54 will wind the nickel alloy wire synchronously. In the process of winding, the nickel alloy wire will pass through the guide tube 81, and the clamping plate 84 inside the guide tube 81 will contact the surface of the nickel alloy wire. When the nickel alloy wire squeezes the clamping plate 84, the telescopic rod 82 and spring 83 on the back of the clamping plate 84 will rebound. During the rebound process, the clamping plate 84 will guide and restrict the nickel alloy wire.

[0031] In this application, the structures and connection relationships that are not described in detail are all prior art, and their structures and principles are well-known technologies and will not be described in detail here.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A nickel alloy wire winding device, comprising a support frame (1), characterized in that: A support rod (2) is fixedly mounted on one side of the surface of the support frame (1), a servo motor (3) is provided on the top of the support rod (2), a rotating plate (4) is fixedly mounted on the output end of the servo motor (3), a winding assembly (5) is fixedly mounted on the surface of the rotating plate (4), a connecting rod (6) is fixedly mounted on the middle part of the surface of the support frame (1), a protective cover (7) is provided on the surface of the connecting rod (6), and mounting grooves are provided at the four corners of the surface of the protective cover (7), and a guide assembly (8) for guiding the nickel alloy wire is provided inside the mounting groove.

2. A nickel alloy wire winding device according to claim 1, characterized in that: The winding assembly (5) comprises a mounting frame (51) fixedly mounted on the surface of the rotating plate (4); a meshing ring (52) is provided inside the mounting frame (51); a plurality of meshing wheels (53) are meshed on the surface of the meshing ring (52); a winding rod (54) is fixedly mounted on the surface of the meshing wheel (53); and a positioning plate (55) is fixedly mounted on one end of the connecting rod (6).

3. A nickel alloy wire winding device according to claim 2, characterized in that: Rotation grooves are provided at the four corners of the surface of the positioning plate (55), and a meshing wheel (53) is rotatably connected inside the rotation groove. The edge of the surface of the meshing wheel (53) meshes with the surface of the meshing ring (52).

4. The nickel alloy wire winding device according to claim 2, characterized in that: A plug hole for mounting one end of the nickel alloy wire is provided on one side of the surface of the winding rod (54), and the size of the plug hole is adapted to the diameter of the one end of the nickel alloy wire.

5. The nickel alloy wire winding device according to claim 1, characterized in that: The guide assembly (8) comprises a guide tube (81) fixedly mounted at the four corners of the surface of the protective cover (7), a telescopic rod (82) fixedly mounted on both sides of the interior of the guide tube (81), a spring (83) sleeved on the surface of the telescopic rod (82), and a clamping plate (84) fixedly mounted on one end of the telescopic rod (82).

6. The nickel alloy wire winding device according to claim 5, characterized in that: A limiting block is fixedly mounted on one end of the telescopic rod (82), wherein the diameter of the limiting block is larger than the diameter of the spring (83), and one end of the spring (83) is fixedly mounted to the back of the limiting block.

7. The nickel alloy wire winding device according to claim 5, characterized in that: The position of the guide tube (81) and the position of the winding rod (54) are perpendicular to each other at ninety degrees, and the guide tube (81) is located above the winding rod (54).

8. The nickel alloy wire winding device according to claim 1, characterized in that: A positioning groove is provided in the middle of the surface of the protective cover (7), the size of the positioning groove being adapted to the size of the connecting rod (6), and the protective cover (7) is mounted on the surface of the connecting rod (6).

Images