Turnover device for autoclaved aerated concrete building plate
By using the fourth fixed block through double-head hydraulic pump and rotating column design in the autoclaved aerated concrete panel flip device, the problems of high maintenance cost and low efficiency of the flip device in the prior art are solved, and efficient and stable flip operation and safe production are achieved.
Patent Information
- Application Number
- CN202422168742.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing autoclaved aerated concrete paving board flip device relies on complex mechanical structures or manual operations, resulting in high maintenance costs and high failure rates. The hydraulic system lacks a double-head hydraulic pump and L-shaped hydraulic rod, which affects production efficiency and safety, and cannot adapt to paving boards of different weights and sizes.
The layout of the fourth fixed block through the double-head hydraulic pump is adopted, combined with the second hydraulic rod and rotating column design, to ensure that the hydraulic system is compact and the output force is evenly distributed, increase the balance and efficiency of the flip action, and realize the rotational action through the rotating motor to adapt to complex work needs.
The operational controllability and balance of the turning device are improved, energy loss is reduced, the stability and adaptability of the turning device are enhanced, maintenance costs are reduced, and production efficiency and safety are improved.
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Figure CN223304123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building material production equipment, in particular to a turning device for autoclaved aerated concrete panels. Background Art
[0002] Autoclaved aerated concrete panels are a lightweight, porous, high-strength building material widely used in building walls, floors, roofs and other structures. Due to their light weight and good thermal and sound insulation properties, AAC panels are becoming increasingly popular in modern buildings. However, in the production process of autoclaved aerated concrete panels, a turning device is a key equipment used to turn the autoclaved panels over for subsequent processing and transportation. With the development of the construction industry, the demand for AAC panels continues to increase, which requires a more efficient production process to meet market demand. In order to improve production efficiency and reduce labor costs, automated turning devices have become an indispensable part of the production process. During the turning process, it is necessary to ensure the integrity and quality of the panels to avoid damage during the turning process.
[0003] In actual use, if the flipping device relies on a more complex mechanical structure or manual operation, it may increase maintenance costs and failure rates. Hydraulic systems are generally able to provide fast and precise control. Without a double-head hydraulic pump and L-shaped hydraulic rod, the flipping action may become slow, affecting production efficiency. The design of the hydraulic system generally takes into account the safety of operation. The lack of these components may increase safety hazards during operation. The hydraulic system can adjust the pressure and speed according to different working conditions. Without these components, the flipping device may not be able to adapt to panels of different weights and sizes. Hydraulic systems generally have a longer service life and a lower wear rate. Without a double-head hydraulic pump and L-shaped hydraulic rod, more frequent replacement of parts may be required. Utility Model Content
[0004] The purpose of the present utility model is to provide a flipping device for autoclaved aerated concrete panels, in which a double-head hydraulic pump is passed through the front and rear sides of the fourth fixed block. This layout allows the hydraulic system to be more compact while ensuring that the output force of the hydraulic pump can be evenly distributed to both sides, thereby improving the balance and efficiency of the flipping action. The output end of the double-head hydraulic pump is fixedly connected to a second hydraulic rod. This direct connection method reduces energy loss and improves the efficiency of power transmission. One end of the second hydraulic rod is fixedly connected to a second fixed block. This design makes the connection between the hydraulic rod and the fixed block tighter, which helps to maintain the compactness of the entire flipping device. Through this design, the operator can control the flipping action more conveniently because the layout of the hydraulic system and the fixed block makes the operation more intuitive and easy to control.
[0005] To achieve the above-mentioned object, a turning device for an autoclaved aerated concrete panel is provided, comprising: a base, a fourth fixing block being provided at the bottom end of the base, a double-head hydraulic pump being passed through both the front and rear sides of the fourth fixing block, the output ends of the double-head hydraulic pump being fixedly connected to a second hydraulic rod, one end of the second hydraulic rod being fixedly connected to the second fixing block, and one side of the second fixing block being fixedly connected to a third fixing block;
[0006] One side of the fourth fixing block is fixedly connected to a rotating column, one end of the rotating column is fixedly connected to an output end of a rotating motor, and one side of the rotating motor is fixedly connected to a fifth fixing block.
[0007] According to the flipping device for autoclaved aerated concrete panels, the top of the base is fixedly connected to a first hydraulic pump, the output end of the first hydraulic pump is fixedly connected to a first hydraulic rod, and the top of the first hydraulic rod is fixedly connected to the bottom end of the fifth fixed block.
[0008] According to the turning device for autoclaved aerated concrete panels, the front and rear sides of the base are fixedly connected with first fixing blocks, and the upper and lower sides of the first fixing blocks are provided with positioning holes.
[0009] According to the turning device for autoclaved aerated concrete panels, the double-head hydraulic pump and the fourth fixed block are matched, and the number of the second hydraulic rods is two.
[0010] According to the turning device for autoclaved aerated concrete panels, the second hydraulic rod cooperates with the second fixed block, and the second fixed block cooperates with the third fixed block.
[0011] According to the turning device for autoclaved aerated concrete panels, the fourth fixed block and the rotating column, and the rotating column and the rotating motor cooperate with each other.
[0012] According to the turning device for autoclaved aerated concrete panels, the bottom end of the first hydraulic pump matches the top end of the base, and the first hydraulic pump matches the first hydraulic rod.
[0013] According to the turning device for autoclaved aerated concrete panels, the number of the first fixing blocks is four, the number of the positioning holes is eight, and the first fixing blocks and the positioning holes match each other.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model is provided with a fourth fixed block, a double-head hydraulic pump, a second hydraulic rod, a second fixed block and a third fixed block, and a double-head hydraulic pump is passed through the front and rear sides of the fourth fixed block. This layout allows the hydraulic system to be more compact, while ensuring that the output force of the hydraulic pump can be evenly distributed to both sides, thereby improving the balance and efficiency of the flipping action. The output end of the double-head hydraulic pump is fixedly connected to the second hydraulic rod. This direct connection method reduces energy loss and improves the efficiency of power transmission. One end of the second hydraulic rod is fixedly connected to the second fixed block. This design makes the connection between the hydraulic rod and the fixed block tighter, which helps to maintain the compactness of the entire flipping device. Through this design, the operator can control the flipping action more conveniently, because the layout of the hydraulic system and the fixed block makes the operation more intuitive and easy to control.
[0016] 2. The utility model is provided with a rotating column, a rotating motor and a fifth fixed block, and the setting of the rotating column allows the device to rotate while flipping, which increases the diversity of operations and enables the equipment to adapt to more complex work requirements. One end of the rotating column is fixedly connected to the output end of the rotating motor, ensuring that the power of the motor can be directly and effectively transmitted to the rotating column, reducing energy loss. One side of the rotating motor is fixedly connected to the fifth fixed block. This layout makes the entire rotating system more compact, saves space, and is also convenient for overall installation and maintenance. The setting of the fifth fixed block provides an additional support point for the rotating system, which helps to maintain the stability of the device during rotation and reduce vibration or offset caused by rotation.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0019] Figure 1 This is a three-dimensional view of a turning device for autoclaved aerated concrete panels according to the present invention;
[0020] Figure 2 This is a front view of a turning device for autoclaved aerated concrete panels according to the present invention;
[0021] Figure 3 This is a cross-sectional perspective view of a turning device for autoclaved aerated concrete panels according to the present invention;
[0022] Figure 4 For this utility model Figure 3 A magnified view of the structure at center A;
[0023] Figure 5 For this utility model Figure 3 Enlarged view of the structure at point B in the middle.
[0024] In the figure: 1. base; 2. first fixed block; 3. positioning hole; 4. first hydraulic pump; 5. first hydraulic rod; 6. second fixed block; 7. third fixed block; 8. second hydraulic rod; 9. double-head hydraulic pump; 10. fourth fixed block; 11. rotating column; 12. rotating motor; 13. fifth fixed block. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the utility model.
[0026] See also Figure 1-5 The utility model provides a technical solution: a turning device for autoclaved aerated concrete masonry panels, comprising: a base 1, a fourth fixed block 10 is provided at the bottom end of the base 1, and its function is to serve as a support and fixing point for the turning device, a double-headed hydraulic pump 9 is passed through both the front and rear sides of the fourth fixed block 10, and the function of the double-headed hydraulic pump 9 is to provide power so that the turning device can perform a turning action, and the output ends of the double-headed hydraulic pump 9 are fixedly connected to a second hydraulic rod 8, and the function of the second hydraulic rod 8 is to transmit the power of the hydraulic pump to realize the turning action, and one end of the second hydraulic rod 8 is fixedly connected to a second fixed block 6, and the function of the second fixed block 6 is to fix the hydraulic pump. The pressure rod ensures that it transmits power stably. One side of the second fixed block 6 is fixedly connected to the third fixed block 7. The function of the third fixed block 7 is to provide additional support and fixation to ensure stability during the flipping process. One side of the fourth fixed block 10 is fixedly connected to the rotating column 11. The function of the rotating column 11 is to serve as a rotating axis to enable the flipping action to be realized. One end of the rotating column 11 is fixedly connected to the output end of the rotating motor 12. The function of the rotating motor 12 is to drive the rotating column to rotate and realize the flipping action. One side of the rotating motor 12 is fixedly connected to the fifth fixed block 13. The function of the fifth fixed block 13 is to fix the rotating motor to ensure its stable operation.
[0027] The top of the base 1 is fixedly connected to a first hydraulic pump 4, the function of which is to provide additional power to assist the flipping action, the output end of the first hydraulic pump 4 is fixedly connected to a first hydraulic rod 5, the function of which is to transmit the power of the first hydraulic pump to realize another part of the flipping action, and the top of the first hydraulic rod 5 is fixedly connected to the bottom end of the fifth fixed block 13, this connection method ensures the coordination and synchronization of the flipping action, the front and back sides of the base 1 are fixedly connected to the first fixed block 2, the function of the first fixed block 2 is to serve as a stable support for the base to ensure the stability of the entire device, the upper and lower sides of the first fixed block 2 are provided with positioning holes 3, the function of the positioning holes 3 is used to position the masonry panels to ensure that the position of the masonry panels is accurate during the flipping process, the double-head hydraulic pump 9 and the fourth fixed block 10 cooperate, this cooperation ensures the stability of the power source and support point of the flipping action, there are two second hydraulic rods 8, this design provides the required Balance and strength, the second hydraulic rod 8 and the second fixed block 6 cooperate, this cooperation ensures the stable operation of the hydraulic rod and the effective transmission of power, the second fixed block 6 and the third fixed block 7 cooperate, this cooperation increases the stability and reliability of the flipping action, the fourth fixed block 10 and the rotating column 11, the rotating column 11 and the rotating motor 12 cooperate, these cooperations ensure the smooth progress of the flipping action, the bottom end of the first hydraulic pump 4 and the top end of the base 1 cooperate, this cooperation ensures the fixation of the hydraulic pump and the effective transmission of power, the first hydraulic pump 4 and the first hydraulic rod 5 cooperate, this cooperation realizes another part of the power transmission of the flipping action, the number of the first fixed blocks 2 is four, this design provides symmetry and balance of the flipping device, the number of the positioning holes 3 is eight, this design ensures the stable positioning of the masonry board during the flipping process, the first fixed block 2 and the positioning hole 3 cooperate, this cooperation ensures the position accuracy and stability of the masonry board during the flipping process.
[0028] Working principle: First, place the base 1 in the predetermined position to ensure that it is horizontal and stable. The base 1 serves as the foundation of the entire device and needs to be stable to support the entire structure. Fix the first fixed block 2 on the front and rear sides of the base 1, and open positioning holes 3 on the upper and lower sides of the first fixed block 2. The cooperation between the first fixed block 2 and the base 1 ensures the stability of the device, and the positioning holes 3 are used to fix and position the masonry panels. Then install the first hydraulic pump 4 on the top of the base 1, and fix the output end of the first hydraulic pump 4 to the bottom end of the first hydraulic rod 5. The cooperation between the first hydraulic pump 4 and the first hydraulic rod 5 is the key power transmission to realize the flipping action. Ensure that the top end of the first hydraulic rod 5 is fixedly connected to the bottom end of the fifth fixed block 13. The cooperation between the first hydraulic rod 5 and the fifth fixed block 13 ensures the coordination of the flipping action. A rotating motor 12 is installed on one side of the fifth fixed block 13. The cooperation between the rotating motor 12 and the fifth fixed block 13 provides the rotational power required for the flipping action. Then the output end of the rotating motor 12 is installed with a rotating column 11, and the rotating column 11 cooperates with the output end of the rotating motor 12 to realize The direct execution part of the rotation action is now shown, and one side of the rotating column 11 is fixedly connected to the fourth fixed block 10. The cooperation between the rotating column 11 and the fourth fixed block 10 ensures the stability of the rotation action. The double-head hydraulic pump 9 is installed on the front and rear sides of the fourth fixed block 10 to ensure that it is penetrated and fixed. The cooperation between the double-head hydraulic pump 9 and the fourth fixed block 10 provides another part of the power required for the flipping action. The output end of the second hydraulic rod 8 is fixedly connected to the output end of the double-head hydraulic pump 9. The cooperation between the second hydraulic rod 8 and the double-head hydraulic pump 9 ensures the effective transmission of power, and the other end of the second hydraulic rod 8 is fixedly connected to the second fixed block 6. The cooperation between the second hydraulic rod 8 and the second fixed block 6 is another power transmission point for realizing the flipping action. One side of the second fixed block 6 is fixedly connected to the third fixed block 7 to provide support. The cooperation between the second fixed block 6 and the third fixed block 7 increases the stability and support force of the entire structure. After all the installations are completed, a final inspection is carried out to ensure that all components are firmly fixed in place. This step is the final guarantee to ensure the correct installation and safe operation of the entire flipping device.
[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A turning device for autoclaved aerated concrete panels, comprising: A base (1), characterized in that: a fourth fixed block (10) is provided at the bottom end of the base (1), a double-head hydraulic pump (9) is passed through both the front and rear sides of the fourth fixed block (10), the output end of the double-head hydraulic pump (9) is fixedly connected to a second hydraulic rod (8), one end of the second hydraulic rod (8) is fixedly connected to a second fixed block (6), and one side of the second fixed block (6) is fixedly connected to a third fixed block (7); One side of the fourth fixed block (10) is fixedly connected to a rotating column (11), one end of the rotating column (11) is fixedly connected to the output end of a rotating motor (12), and one side of the rotating motor (12) is fixedly connected to a fifth fixed block (13).
2. The turning device for autoclaved aerated concrete panels according to claim 1, characterized in that: The top end of the base (1) is fixedly connected to a first hydraulic pump (4), the output end of the first hydraulic pump (4) is fixedly connected to a first hydraulic rod (5), and the top end of the first hydraulic rod (5) is fixedly connected to the bottom end of the fifth fixed block (13).
3. The turning device for autoclaved aerated concrete panels according to claim 1, characterized in that: The front and rear sides of the base (1) are both fixedly connected to a first fixing block (2), and the upper and lower sides of the first fixing block (2) are both provided with positioning holes (3).
4. The turning device for autoclaved aerated concrete panels according to claim 1, characterized in that: The double-head hydraulic pump (9) and the fourth fixed block (10) are matched, and the number of the second hydraulic rods (8) is two.
5. The turning device for autoclaved aerated concrete panels according to claim 1, characterized in that: The second hydraulic rod (8) cooperates with the second fixed block (6), and the second fixed block (6) cooperates with the third fixed block (7).
6. The turning device for autoclaved aerated concrete panels according to claim 1, characterized in that: The fourth fixed block (10) and the rotating column (11), and the rotating column (11) and the rotating motor (12) are matched.
7. The turning device for autoclaved aerated concrete panels according to claim 2, characterized in that: The bottom end of the first hydraulic pump (4) matches with the top end of the base (1), and the first hydraulic pump (4) matches with the first hydraulic rod (5).
8. The turning device for autoclaved aerated concrete panels according to claim 3, characterized in that: The number of the first fixing blocks (2) is four, the number of the positioning holes (3) is eight, and the first fixing blocks (2) and the positioning holes (3) match each other.