Novel CSTR (continuous stirred-tank reactor) anaerobic jar
By introducing the design of mud suction pipe and toggling blades in the CSTR anaerobic tank, the problem of low mud and sand discharge efficiency is solved, efficient cleaning and enhanced sealing are achieved, and the continuity of the anaerobic reaction is ensured.
Patent Information
- Application Number
- CN202421982805.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing anaerobic tanks for kitchen use have low efficiency in discharging sediment, which results in a reduction in the effective volume inside the anaerobic tanks and affects the sealing and practicality of the equipment.
A new type of CSTR anaerobic tank was designed. By setting a mud suction pipe and a toggle blade at the bottom of the tank, the lifting part and the sand pump were used to achieve efficient drainage of mud and sand. Combined with the sealing cover and the sealing structure at the bottom of the tank, the anaerobic environment was ensured not to be affected.
It improves the efficiency of sediment cleaning, enhances the sealing and practicality of the equipment, prevents sediment accumulation, and maintains the continuity of anaerobic reaction.
Smart Images

Figure CN223304251U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of CSTR anaerobic tanks, in particular to a novel CSTR anaerobic tank. Background Art
[0002] The CSTR (Continuously Stirred Reactor) anaerobic digester is an anaerobic digestion device used to treat organic waste (such as food waste and sewage sludge). It uses continuous stirring to fully mix and react materials in an anaerobic environment, thereby efficiently generating biogas and other biomass energy while reducing the volume and pollution of organic waste.
[0003] The existing anaerobic tank for kitchen use has only one pipe at the edge of the tank body. When discharging mud and sand, only a small amount of mud and sand near the pipe can be discharged. The discharge efficiency of mud and sand is low, which reduces the effective volume in the anaerobic tube. Utility Model Content
[0004] The purpose of the utility model is to provide a novel CSTR anaerobic tank to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions: a new CSTR anaerobic tank, comprising:
[0006] A tank body with a stirring portion provided therein;
[0007] The mud pumping pipe is slidably mounted on the bottom of the tank body. A strip hole is provided on the side of the mud pumping pipe. A sealing cover is fixedly connected to the top of the mud pumping pipe. A pipe assembly is installed at the bottom of the mud pumping pipe. A lifting part is provided at the bottom of the pipe assembly. When the lifting part drives the mud pumping pipe to rise, the strip hole pumps and discharges the inside of the tank body. When the lifting part drives the mud pumping pipe to descend, the thickness of the tank body bottom blocks the strip hole.
[0008] The toggle part is placed inside the tank body and comprises a plurality of toggle blades with an arc structure. The middle part of the toggle blade is provided with a staggered notch that cooperates with the sealing cover.
[0009] Preferably, the stirring portion includes a cover plate fixedly connected to the top of the tank body, a No. 1 motor is fixedly connected to the top of the cover plate, and a stirring shaft is fixedly connected to the output end of the No. 1 motor.
[0010] Preferably, the pipeline assembly includes a lifting plate, the bottom of the lifting plate is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder passes through the lifting plate and is fixedly connected to the bottom of the tank body, the bottom of the tank body is fixedly connected to a limiting rod, and the limiting rod is slidably connected to the lifting plate.
[0011] Preferably, the bottom of each mud pumping pipe is fixedly connected with a branch pipe, the branch pipe is fixedly connected to the lifting plate, an annular pipe is provided on the outer side of the lifting plate, and one end of the branch pipe is connected to the annular pipe.
[0012] Preferably, a connecting pipe is fixed to the bottom of the annular tube.
[0013] Preferably, a No. 2 motor is fixedly connected to the bottom of the tank body, and the shifting blades are fixedly connected to the outside of the No. 2 motor output shaft at equal distances with the output shaft of the No. 2 motor as the center.
[0014] Preferably, a support base is fixedly connected to the bottom of the tank body, and holes are equidistantly arranged on the outside of the support base.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the mud suction pipe is driven to rise by the lifting part, so that the strip hole is aligned with the inside of the tank body, and the negative pressure is generated in conjunction with the sand suction pump, so that the mud and sand are effectively sucked into the pipeline assembly and discharged, thereby improving the cleaning efficiency; when the mud suction pipe is lowered, the strip hole is blocked by the thickness of the bottom of the tank body, and the sealing cover also seals the through hole, ensuring that the anaerobic environment inside the tank body is not affected, thereby enhancing the sealing and practicality of the equipment; the toggle part drives the toggle blade to rotate through the No. 2 motor, pushing the mud and sand toward the mud suction pipe, preventing mud and sand from accumulating, and improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the paddle shifter of the utility model;
[0018] Figure 3 This is a schematic structural diagram of the stirring shaft of the utility model;
[0019] Figure 4 This is a structural diagram of the annular tube of the utility model.
[0020] In the figure: 1. Tank body; 2. Support base; 3. Cover plate; 4. Motor No. 1; 5. Agitator shaft; 6. Steering blade; 7. Offset notch; 8. Sealing cover; 9. Mud suction pipe; 10. Annular pipe; 11. Branch pipe; 12. Hydraulic cylinder; 13. Connecting pipe; 14. Limit rod; 15. Motor No. 2; 16. Lifting plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1 、 2 As shown in Figures 3 and 4, the utility model provides a technical solution: a new type of CSTR anaerobic tank, comprising: a tank body 1 with a stirring part arranged inside; a mud pumping pipe 9 is vertically slidably installed at the bottom of the tank body 1, the bottom of the tank body 1 is provided with a through hole cooperating with the mud pumping pipe 9, a strip hole is arranged on the side of the mud pumping pipe 9, a sealing cover 8 is fixedly connected to the top of the mud pumping pipe 9, the sealing cover 8 is a metal plate with a sealing gasket installed at the bottom, a pipe assembly is installed at the bottom of the mud pumping pipe 9, and a lifting part is provided at the bottom of the pipe assembly. When the lifting part drives the mud pumping pipe 9 to rise, the strip hole pumps and discharges the inside of the tank body 1, and when the lifting part drives the mud pumping pipe 9 to descend, the thickness of the bottom of the tank body 1 blocks the strip hole; a toggle part is placed inside the tank body 1, the toggle part includes a plurality of toggle blades 6 with an arc structure, and a staggered notch 7 cooperating with the sealing cover 8 is provided in the middle of the toggle blade 6.
[0023] It should be noted that, when the utility model needs to pump out the accumulated mud and sand in the internal anaerobic tank, the mud pumping pipe 9 is lifted by the lifting part, and the mud pumping pipe 9 passes through the through hole, and the sealing cover 8 is separated from the through hole. At this time, the mud pumping pipe 9 leaks out from the bottom of the tank body 1 and is connected to the mud pumping pipe 9 through the sand pumping pump. Under the action of negative pressure, the mud and sand enter the pipeline assembly through the mud pumping pipe 9 and are discharged. During this period, the shifting blade 6 rotates inside the tank body 1 to shift the internal mud and sand so that it can contact the mud pumping pipe 9. To prevent mud and sand from accumulating in a fixed position and making it inconvenient to clean it, after cleaning, the residual mud and sand are discharged by flushing, and then the lifting part drives the mud pumping pipe 9 to descend, and the strip holes on the side of the mud pumping pipe 9 are received in the thickness of the bottom of the tank body 1, that is, the thickness of the bottom of the tank body 1 is greater than the height of the strip holes. A rubber ring is provided on the outside of the mud pumping pipe 9 to enable the mud pumping pipe 9 to move downward. When the strip holes are misaligned with the bottom of the tank body 1, the mud pumping pipe 9 seals the inside of the tank body 1, and the sealing cover 8 can also seal the through hole.
[0024] See also Figure 1 As shown, the stirring part includes a cover plate 3 fixedly connected to the top of the tank body 1, a No. 1 motor 4 is fixedly connected to the top of the cover plate 3, and a stirring shaft 5 is fixedly connected to the output end of the No. 1 motor 4.
[0025] It should be noted that the first motor 4 of the present invention mixes and stirs the interior of the tank body 1 through the stirring shaft 5 to facilitate the reaction inside.
[0026] See also Figure 4 As shown, the pipeline assembly includes a lifting plate 16, the bottom of the lifting plate 16 is fixedly connected to the hydraulic cylinder 12, the output end of the hydraulic cylinder 12 passes through the lifting plate 16 and is fixedly connected to the bottom of the tank body 1, the bottom of the tank body 1 is fixedly connected to the limiting rod 14, and the limiting rod 14 is slidably connected to the lifting plate 16.
[0027] It should be noted that, when the mud pumping pipe 9 is raised or lowered, the output end of the hydraulic cylinder 12 is extended and retracted, and the hydraulic cylinder 12 drives the lifting plate 16 to rise and fall on the outside of the limiting rod 14, thereby driving the mud pumping pipe 9 to rise and fall. Two limiting rods 14 are symmetrically arranged to ensure the stability of the lifting plate 16 when it is raised or lowered.
[0028] See also Figure 4 As shown, the bottom of the mud suction pipe 9 is fixed with a branch pipe 11, and the branch pipe 11 is fixed with the lifting plate 16. An annular pipe 10 is provided on the outside of the lifting plate 16. One end of the branch pipe 11 is connected to the annular pipe 10, and a connecting pipe 13 is fixed to the bottom of the annular pipe 10.
[0029] It should be noted that a valve is provided in the middle of the connecting pipe 13 of the utility model and one end of the connecting pipe 13 is connected to the input end of the sand pump. The sand pump generates negative pressure in the annular pipe 10 through the connecting pipe 13. Under the action of pressure, the mud and sand enter the branch pipe 11 through the strip holes on the outside of the mud pumping pipe 9, and then enter the annular pipe 10 from the end of the branch pipe 11, enter the connecting pipe 13 through the annular pipe 10, and then be discharged by the sand pump.
[0030] See also Figure 4 As shown, the bottom of the tank body 1 is fixedly connected to the No. 2 motor 15, and the shifting blades 6 are fixedly connected to the outside of the output shaft of the No. 2 motor 15 at equal distances with the output shaft of the No. 2 motor 15 as the center.
[0031] It should be noted that the No. 2 motor 15 of the utility model drives the toggle blade 6 to rotate. The toggle blade 6 is an arc-shaped structure. The toggle blade 6 pushes the mud and sand back and forth toward the position of the mud pumping pipe 9, making it convenient for the mud pumping pipe 9 to extract the mud and sand. The offset notch 7 in the middle of the toggle blade 6 corresponds to the sealing cover 8. When the sealing cover 8 is raised, the offset notch 7 passes through the outside of the sealing cover 8 and will not collide with each other.
[0032] See also Figure 1 、 2 As shown in Figures 3 and 3, a support base 2 is fixed to the bottom of the tank body 1, and holes are equidistantly arranged on the outside of the support base 2.
[0033] It should be noted that the support base 2 of the present invention can ensure the stability of the tank body 1 and can create a height difference between the tank body 1 and the ground, making it convenient for the hydraulic cylinder 12 to drive the lifting plate 16 to move up and down.
[0034] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0035] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.
[0036] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of CSTR anaerobic tank, characterized by: include: A tank body (1) is provided with a stirring portion therein; A mud pumping pipe (9) is slidably mounted on the bottom of the tank body (1), a strip hole is provided on the side of the mud pumping pipe (9), a sealing cover (8) is fixedly connected to the top of the mud pumping pipe (9), a pipeline assembly is installed at the bottom of the mud pumping pipe (9), and a lifting part is provided at the bottom of the pipeline assembly. When the lifting part drives the mud pumping pipe (9) to rise, the strip hole pumps and discharges the inside of the tank body (1), and when the lifting part drives the mud pumping pipe (9) to descend, the thickness of the bottom of the tank body (1) blocks the strip hole; The toggle portion is placed inside the tank body (1), and the toggle portion includes a plurality of toggle blades (6) with an arc-shaped structure. The middle of the toggle blades (6) is provided with a dislocation notch (7) that cooperates with the sealing cover (8).
2. A novel CSTR anaerobic tank according to claim 1, characterized in that: The stirring portion comprises a cover plate (3) fixedly connected to the top of the tank body (1); a first motor (4) is fixedly connected to the top of the cover plate (3); and a stirring shaft (5) is fixedly connected to the output end of the first motor (4).
3. A novel CSTR anaerobic tank according to claim 1, characterized in that: The pipeline assembly includes a lifting plate (16), the bottom of the lifting plate (16) is fixedly connected to a hydraulic cylinder (12), the output end of the hydraulic cylinder (12) passes through the lifting plate (16) and is fixedly connected to the bottom of the tank body (1), the bottom of the tank body (1) is fixedly connected to a limiting rod (14), and the limiting rod (14) is slidably connected to the lifting plate (16).
4. A novel CSTR anaerobic tank according to claim 1, characterized in that: The bottom of each mud extraction pipe (9) is fixedly connected to a branch pipe (11), the branch pipe (11) is fixedly connected to a lifting plate (16), an annular pipe (10) is provided on the outside of the lifting plate (16), and one end of the branch pipe (11) is connected to the annular pipe (10).
5. A novel CSTR anaerobic tank according to claim 4, characterized in that: A connecting pipe (13) is fixedly connected to the bottom of the annular pipe (10).
6. The novel CSTR anaerobic tank according to claim 1, characterized in that: The bottom of the tank body (1) is fixedly connected to a No. 2 motor (15), and the shifting blades (6) are fixedly connected to the outside of the No. 2 motor (15) output shaft at equal distances with the output shaft of the No. 2 motor (15) as the center of the circle.
7. The novel CSTR anaerobic tank according to claim 1, characterized in that: A support base (2) is fixedly connected to the bottom of the tank body (1), and holes are arranged at equal intervals on the outside of the support base (2).