Insulating device for low-temperature pipeline
By using an insulating pipe structure with a stainless steel inner pipe, a ceramic layer and a rubber layer in a low-temperature pipe, combined with movable and fixed sealing components, the problem of poor insulation effect of the low-temperature pipe is solved, efficient insulation and long life are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202421721201.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The insulation effect of low-temperature pipelines in the existing technology is poor, resulting in a short pipeline life, the need for regular replacement, and high cost.
The insulating pipe structure consists of a stainless steel inner pipe, a ceramic layer and a rubber layer, combined with movable and fixed sealing components to improve the insulation and strength of the pipe. It is connected to the vacuum coating device through a detachable mounting component to facilitate angle adjustment.
It improves the insulation effect of pipelines at low or ultra-low temperatures, extends the service life of pipelines and reduces production costs.
Smart Images

Figure CN223304526U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum coating pipelines, in particular to an insulation device for low-temperature pipelines. Background Art
[0002] Vacuum coating is an important aspect of vacuum application. It is based on vacuum technology, uses physical or chemical methods, and absorbs a series of new technologies such as electron beam, molecular beam, ion beam, plasma beam, radio frequency and magnetron to provide a new process for thin film preparation for scientific research and actual production. Simply put, the method of evaporating or sputtering metals, alloys or compounds in a vacuum to solidify and deposit them on the object to be coated (called substrate, substrate or base) is called vacuum coating.
[0003] When an object is vacuum-coated, the metal or alloy evaporated in a vacuum requires a low-temperature-resistant pipe to be transported during the transportation process, and then the object is coated. However, in the existing technology, ordinary stainless steel pipes and rubber coatings are usually used to transport the evaporated metal medium. The insulation effect during the transportation process is poor, and the life of the pipe is short due to the low temperature, so the pipe needs to be replaced regularly. The low-temperature resistance and insulation effect of the conveying pipe under low-temperature conditions need to be further improved. Therefore, we need to propose an insulation device for low-temperature pipes. Utility Model Content
[0004] The purpose of the utility model is to provide an insulation device for low-temperature pipelines, which can improve the strength of metal media transported by pipelines, enable the pipelines to maintain insulation effects under low or ultra-low temperature conditions, and thus ensure the service life of the pipelines. At the same time, the cost of the pipelines is low, which reduces production costs, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an insulation device for a low-temperature pipeline, comprising a mounting assembly, a movable sealing assembly and a fixed sealing assembly being detachably connected to the mounting assembly, and both the movable sealing assembly and the fixed sealing assembly being connected to an insulating pipeline;
[0006] The insulating pipe includes a stainless steel inner tube, a ceramic layer and a rubber layer. The ceramic layer is arranged on the outside of the stainless steel inner tube, and the rubber layer is arranged on the outside of the ceramic layer. The thickness of the rubber layer is greater than that of the ceramic layer. The cross-section of the stainless steel inner tube is arranged in an I-shape. A connecting disk is provided on the outside of the rubber layer. Multiple groups of connecting bolts are inserted on the lower surface of the connecting disk, and the upper ends of the multiple groups of connecting bolts are threadedly connected with connecting nuts.
[0007] Preferably, the mounting assembly includes a first flange and a connecting pipe seat, one end of the connecting pipe seat is fixedly connected to the first flange, the other end of the connecting pipe seat is provided with a first discharge pipe, and a second discharge pipe is provided on the outside of the connecting pipe seat.
[0008] Preferably, the movable sealing assembly includes a connecting elbow, one end of the connecting elbow is provided with a docking plate, the other end of the connecting elbow is provided with a second flange, and the outer side of the connecting elbow is provided with a rotatable locking hexagonal nut.
[0009] Preferably, a sealing gasket is embedded in one end of the first discharge pipe, one end of the sealing gasket is in conflict with the docking plate, the cross-section of the sealing gasket is T-shaped, an external thread is provided on the outer side of the first discharge pipe, a convex through hole is provided on one side of the locking hexagonal nut, and an internal thread is provided on the inner wall of the through hole to be threadedly connected to the first discharge pipe.
[0010] Preferably, a sealing ring is embedded in the other end of the inner wall of the through hole, the inner diameter of the sealing ring is smaller than the outer diameter of the connecting elbow, and the outer diameter of the sealing ring is larger than the inner diameter of one end of the through hole.
[0011] Preferably, the fixed sealing assembly includes a connecting straight pipe threadedly connected to the inner wall of the second discharge pipe, a hexagonal disk is integrally formed on the outer side of the connecting straight pipe, the lower end of the connecting straight pipe is fixedly connected to a third flange, and the upper ends of multiple groups of connecting bolts respectively pass through the second flange and the third flange and are threadedly connected to the connecting nuts.
[0012] Preferably, a plurality of groups of mounting bolts are inserted into one side of the first flange, a washer is provided between each group of the mounting bolts and the first flange, and the plurality of groups of mounting bolts are arranged at equal angles.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model mainly achieves cooperation between an installation component, a movable sealing component, a fixed sealing component and an insulating pipe. The installation component is connected to a vacuum coating device. The insulating pipe is connected to the insulating pipe through a movable sealing component and a fixed sealing component. The metal or alloy medium evaporated in a vacuum is transported through the insulating pipe. The insulating pipe improves the strength of the entire pipe through the stainless steel pipe, and improves the overall insulation of the pipe through the ceramic layer and the rubber layer, thereby improving the overall life of the pipe.
[0015] 2. The utility model facilitates the turning of the connecting elbow with the docking plate as the axis through the cooperation between the connecting elbow, the locking sealing nut and the sealing gasket, and the tightness of the threaded connection between the locking sealing nut and the first discharge pipe, thereby facilitating the adjustment of the conveying angle of the insulating pipe, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the explosion structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the insulating pipe structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the insulating pipe of the present invention.
[0020] In the figure: 1. Installation assembly; 11. First flange; 12. Connecting pipe seat; 13. First discharge pipe; 14. Second discharge pipe; 15. Gasket; 16. Mounting bolt; 2. Movable sealing assembly; 21. Connecting elbow; 22. Docking plate; 23. Second flange; 24. Locking hexagonal nut; 25. Through hole; 26. Sealing ring; 27. Internal thread; 3. Insulating pipe; 31. Stainless steel inner pipe; 32. Ceramic layer; 33. Rubber layer; 34. Connecting plate; 35. Connecting bolt; 36. Connecting nut; 4. Fixed sealing assembly; 41. Connecting straight pipe; 42. Hexagonal plate; 43. Third flange; 5. Sealing gasket. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-4 The utility model provides a technical solution: an insulation device for low-temperature pipelines, comprising a mounting assembly 1, a movable sealing assembly 2 and a fixed sealing assembly 4 detachably connected to the mounting assembly 1, and both the movable sealing assembly 2 and the fixed sealing assembly 4 are connected to an insulating pipeline 3;
[0023] The insulating pipe 3 includes a stainless steel inner tube 31, a ceramic layer 32 and a rubber layer 33. The ceramic layer 32 is arranged on the outside of the stainless steel inner tube 31, and the rubber layer 33 is arranged on the outside of the ceramic layer 32. The thickness of the rubber layer 33 is greater than the thickness of the ceramic layer 32. The cross-section of the stainless steel inner tube 31 is arranged in an I-shape, and a connecting plate 34 is provided on the outside of the rubber layer 33. A plurality of connecting bolts 35 are inserted into the lower surface of the connecting plate 34, and the upper ends of the plurality of connecting bolts 35 are threadedly connected with connecting nuts 36.
[0024] The mounting assembly 1 includes a first flange 11 and a connecting pipe seat 12. One end of the connecting pipe seat 12 is fixedly connected to the first flange 11. The other end of the connecting pipe seat 12 is provided with a first discharge pipe 13. The outer side of the connecting pipe seat 12 is provided with a second discharge pipe 14. The first discharge pipe 13 and the second discharge pipe 14 are both conveniently connected to the insulating pipe 3, thereby facilitating the coating of objects and improving the scope of application of the device.
[0025] The movable sealing assembly 2 includes a connecting elbow 21, one end of which is provided with a docking plate 22, and the other end of the connecting elbow 21 is provided with a second flange 23. A rotatable locking hexagonal nut 24 is provided on the outer side of the connecting elbow 21. The injection angle of the insulating pipe 3 is easily adjusted through the connecting elbow 21, thereby improving the applicability of the device.
[0026] A sealing gasket 5 is embedded in one end of the first discharge pipe 13, and one end of the sealing gasket 5 is in conflict with the docking plate 22. The cross-section of the sealing gasket 5 is T-shaped. An external thread is provided on the outside of the first discharge pipe 13, and a convex through hole 25 is provided on one side of the locking hexagonal nut 24. An internal thread 27 is provided on the inner wall of the through hole 25 and is threadedly connected to the first discharge pipe 13. The sealing gasket 15 improves the sealing between the docking plate 22 and the first discharge pipe 13, and the external thread and the internal thread 27 are matched to facilitate disassembly and assembly.
[0027] A sealing ring 26 is embedded in the other end of the inner wall of the through hole 25. The inner diameter of the sealing ring 26 is smaller than the outer diameter of the connecting elbow 21, and the outer diameter of the sealing ring 26 is larger than the inner diameter of one end of the through hole 25. The sealing ring 26 has an interference fit with the connecting elbow 21 and the locking hexagonal nut 24, thereby improving the sealing performance of the overall medium (metal or alloy evaporated in a vacuum) transportation.
[0028] The fixed sealing assembly 4 includes a connecting straight pipe 41 threadedly connected to the inner wall of the second discharge pipe 14, and a hexagonal plate 42 is integrally formed on the outer side of the connecting straight pipe 41. The lower end of the connecting straight pipe 41 is fixedly connected to the third flange 43. The upper ends of multiple groups of connecting bolts 35 respectively pass through the second flange 23 and the third flange 43 and are threadedly connected to the connecting nut 36. The connecting bolts 35 pass through the connecting plate 34, the second flange 23 or the third flange 43 and are threadedly connected to the connecting nut 36, thereby ensuring the stability of the insulating pipe 3 after installation.
[0029] Multiple sets of mounting bolts 16 are inserted into one side of the first flange 11. A gasket 15 is provided between each set of mounting bolts 16 and the first flange 11. The multiple sets of mounting bolts 16 are arranged at equal angles, which facilitates the connection between the insulation device as a whole and the vacuum coating device, and is easy to assemble and disassemble.
[0030] When in use, the first flange 11 is connected to the vacuum coating device through the mounting bolts 16, which is convenient for assembly and disassembly and is convenient for later disassembly and maintenance. The hexagonal plate 42 on the connecting straight pipe 41 is used to conveniently thread the connecting straight pipe 41 with the second discharge pipe 14, reducing the installation labor intensity. The sealing gasket 5 is embedded in the port of the first discharge pipe 13, and then the hole on the connecting plate 34 is matched with the first discharge pipe 13. The through hole 25 on the locking hexagonal nut 24 is connected to the first discharge pipe 13, so that the internal thread 27 is threadedly connected to the external thread on the outside of the first discharge pipe 13 , so that the connecting elbow 21 can be docked with the first discharge pipe 13, and the angle of the connecting elbow 21 can be adjusted according to the tightness of the locking hexagonal nut 24, so as to facilitate the adjustment of the conveying range of the evaporated metal or alloy medium of the vacuum coating device. The insulating pipe 3 is conveniently docked with the second flange 23 and the third flange 43 through the connecting bolts 35, and the disassembly and assembly are convenient, which facilitates the replacement of the insulating pipe 3. In addition, the insulating pipe 3 improves the overall insulation performance of the pipe through the stainless steel inner pipe 31, the ceramic layer 32 and the rubber layer 33, thereby increasing the service life.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An insulation device for a low-temperature pipeline, comprising a mounting assembly (1), characterized in that: The mounting assembly (1) is detachably connected to a movable sealing assembly (2) and a fixed sealing assembly (4), and both the movable sealing assembly (2) and the fixed sealing assembly (4) are connected to an insulating pipe (3); The insulating pipe (3) comprises a stainless steel inner pipe (31), a ceramic layer (32) and a rubber layer (33); the ceramic layer (32) is arranged on the outside of the stainless steel inner pipe (31); the rubber layer (33) is arranged on the outside of the ceramic layer (32); the thickness of the rubber layer (33) is greater than the thickness of the ceramic layer (32); the cross section of the stainless steel inner pipe (31) is arranged in an I-shape; the outer side of the rubber layer (33) is provided with a connecting disk (34); the lower surface of the connecting disk (34) is plugged with multiple groups of connecting bolts (35), and the upper ends of the multiple groups of connecting bolts (35) are all threadedly connected with connecting nuts (36).
2. The low-temperature pipeline insulation device according to claim 1, characterized in that: The mounting assembly (1) comprises a first flange (11) and a connecting pipe seat (12), one end of the connecting pipe seat (12) is fixedly connected to the first flange (11), the other end of the connecting pipe seat (12) is provided with a first discharge pipe (13), and the outer side of the connecting pipe seat (12) is provided with a second discharge pipe (14).
3. The low-temperature pipeline insulation device according to claim 2, characterized in that: The movable sealing assembly (2) comprises a connecting elbow (21), one end of the connecting elbow (21) is provided with a docking plate (22), the other end of the connecting elbow (21) is provided with a second flange (23), and the outer side of the connecting elbow (21) is provided with a rotatable locking hexagonal nut (24).
4. The low-temperature pipeline insulation device according to claim 3, characterized in that: A sealing gasket (5) is embedded in one end of the first discharge pipe (13), one end of the sealing gasket (5) is in conflict with the docking plate (22), the cross section of the sealing gasket (5) is T-shaped, the outer side of the first discharge pipe (13) is provided with an external thread, one side of the locking hexagonal nut (24) is provided with a convex through hole (25), and the inner wall of the through hole (25) is provided with an internal thread (27) threadedly connected to the first discharge pipe (13).
5. The low-temperature pipeline insulation device according to claim 4, characterized in that: A sealing ring (26) is embedded in the other end of the inner wall of the through hole (25), the inner diameter of the sealing ring (26) is smaller than the outer diameter of the connecting elbow (21), and the outer diameter of the sealing ring (26) is larger than the inner diameter of one end of the through hole (25).
6. The low-temperature pipeline insulation device according to claim 5, characterized in that: The fixed sealing assembly (4) includes a connecting straight pipe (41) threadedly connected to the inner wall of the second discharge pipe (14), a hexagonal plate (42) is integrally formed on the outer side of the connecting straight pipe (41), and the lower end of the connecting straight pipe (41) is fixedly connected to the third flange (43), and the upper ends of multiple groups of connecting bolts (35) respectively pass through the second flange (23) and the third flange (43) and are threadedly connected to the connecting nut (36).
7. The low-temperature pipeline insulation device according to claim 6, characterized in that: A plurality of groups of mounting bolts (16) are inserted into one side of the first flange (11), a washer (15) is provided between each group of the mounting bolts (16) and the first flange (11), and the plurality of groups of mounting bolts (16) are arranged at equal angles.