Leveling device for printing and dyeing fabric

Abstract

The leveling device comprises a workbench, a humidifying box, a leveling roller frame, a heating frame and a cooling frame, the humidifying box is fixedly installed at the top of the workbench, the leveling roller frame is fixedly connected to the top of the workbench, the heating frame is fixedly connected to the right side of the top of the workbench, and the cooling frame is fixedly connected to the right side of the top of the workbench. The cooling frame is fixedly connected to the right side of the top of the workbench, and a cleaning frame is arranged on the left side of the top of the workbench. Through the arrangement of the cleaning frame, the brush, the reciprocating mechanism and the dust sticking assembly, the reciprocating mechanism can effectively drive the cleaning frame to reciprocate and drive the brush to clean dust on the surface of fabric, and the problems that when the device is lack of a dust removal structure, dust in air can fall onto the surface of the fabric, and the dust on the surface of the fabric cannot be removed are solved. And dust on the surface of the fabric cannot be cleaned, so that the dust can cause smudginess on the surface of the fabric during leveling and humidifying.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric printing and dyeing, in particular to a leveling device for printed and dyed fabrics. Background Art

[0002] Printing and dyeing, also known as dyeing and finishing, is a general term for a series of processes including pre-treatment, dyeing, printing, finishing and washing. During the printing and dyeing process of fabrics, wrinkles and unevenness may appear on the fabrics due to storage or other reasons. Therefore, it is usually necessary to use a leveling device to level the fabrics.

[0003] At present, a Chinese utility model with publication number CN219752745U discloses a printing and dyeing fabric flattening device, comprising a workbench, a humidifying box passing through and fixedly connected to the left portion of the top of the workbench, an atomizing nozzle passing through and fixedly connected to the inner wall of the top of the humidifying box, a water storage tank provided on the front side of the humidifying box and fixedly connected to the workbench, first rollers provided on both sides of the left side of the humidifying box, a second roller provided on the lower left side of the first roller on the left side, two heating blocks provided on the right side of the first roller on the right side and the lower heating block fixedly connected to the workbench, cooling blocks provided on the right sides of the two heating blocks and the lower cooling block fixedly connected to the workbench. In the utility model, hot water is first sprayed onto the fabric through the atomizing nozzle, so that the fabric remains moist during the process of being heated and flattened by the heating blocks, thereby protecting the fabric and preventing the fibers of the fabric from being easily damaged by burns.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it was found that the above equipment, when applied, can solve the problem that most of the current leveling devices heat and flatten the fabrics in a dry manner during the process of leveling the fabrics, thereby achieving the leveling effect. However, in this process, when the heating temperature is unstable and too high, the fibers of the fabric will be damaged, thereby affecting the quality of the fabric. However, during use, the device lacks a dust removal structure. When leveling and humidifying the fabrics, the dust in the air will fall onto the surface of the fabric, and the dust on the surface of the fabric cannot be cleaned, resulting in the dust causing the surface of the fabric to be dirty during leveling and humidification. Utility Model Content

[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide a leveling device for printed and dyed fabrics, which has the advantage of easy dust removal and solves the problem that the device lacks a dust removal structure. When the fabric is leveled and humidified, the dust in the air will fall onto the surface of the fabric, and the dust on the surface of the fabric cannot be cleaned, resulting in the dust causing the surface of the fabric to be dirty during leveling and humidification.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a leveling device for printed and dyed fabrics, comprising a workbench, a humidifying box, a leveling roller frame, a heating frame and a cooling frame, the humidifying box being fixedly mounted on the top of the workbench, the leveling roller frame being fixedly connected to the top of the workbench, the heating frame being fixedly connected to the right side of the top of the workbench, the cooling frame being fixedly connected to the right side of the top of the workbench, a cleaning frame being provided on the left side of the top of the workbench, brushes being fixedly connected on both sides of the inner wall of the cleaning frame, the brushes being provided in several groups and being distributed at equal distances in a rectangular shape, a reciprocating mechanism being fixedly connected on the left side of the top of the workbench, dust-sticking components being fixedly connected on both sides of the top of the workbench, and warning components being fixedly mounted on both sides of the top of the cleaning frame.

[0007] As a preferred embodiment of the present invention, the reciprocating mechanism includes a driving motor, the driving motor is fixedly connected to the left side of the top of the workbench, the output end of the driving motor is fixedly connected to a half gear, the surface of the half gear is provided with a moving ring, the right side of the inner wall of the moving ring is fixedly connected to a first tooth plate, the left side of the inner wall of the moving ring is fixedly connected to a second tooth plate, the right side of the half gear is meshed with the left side of the first tooth plate, and the top of the moving ring is fixedly connected to the bottom of the cleaning frame.

[0008] As a preferred embodiment of the present invention, the dust-sticking component includes a mounting frame, which is fixedly connected to both sides of the top of the workbench, the inner side of the mounting frame is movably connected to a first dust-sticking rubber roller through a bearing, and the inner wall of the mounting frame is movably connected to a second dust-sticking rubber roller.

[0009] As a preferred embodiment of the present invention, the warning component includes a warning light bar, which is fixedly mounted on both sides of the top of the cleaning frame. A control button is fixedly connected to the top of the cleaning frame, and the control button is electrically connected to the warning light bar through a wire.

[0010] As a preferred embodiment of the present invention, both sides of the movable ring are movably connected to limit plates, both sides of the bottom of the limit plates are fixedly connected to support blocks, and the bottom of the support blocks is fixedly connected to the top of the workbench.

[0011] As a preferred embodiment of the present invention, both sides of the mounting frame are fixedly connected with electric push rods, the output ends of the electric push rods are fixedly connected with adjustment blocks, and both sides of the second dust-sticky rubber roller are movably connected to the inner wall of the adjustment block.

[0012] As a preferred embodiment of the present invention, the top and bottom of both sides of the cleaning frame are fixedly connected with inclined rods, and the inner sides of the inclined rods are movably connected with auxiliary rollers through bearings.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The utility model is provided with a cleaning frame, a brush, a reciprocating mechanism and a dust-sticking component, so that the reciprocating mechanism can effectively drive the cleaning frame to move back and forth, and drive the brush to clean the dust on the surface of the fabric. At the same time, the dust-sticking component can effectively absorb the dust and other tiny particles on the surface of the fabric, solving the problem that the device lacks a dust removal structure, and when the fabric is leveled and humidified, the dust in the air will fall onto the surface of the fabric, and the dust on the surface of the fabric cannot be cleaned, resulting in the dust causing the surface of the fabric to be dirty during leveling and humidification. The utility model has the advantage of easy dust removal.

[0015] 2. The utility model sets a reciprocating mechanism. When cleaning the fabric, the driving motor is started to drive the half gear to rotate, and the half gear pushes the first tooth plate to drive the moving ring to move linearly toward the rear side. When the first tooth plate reaches the end of the stroke, the half gear continues to rotate, and the half gear drives the second tooth plate to make the moving ring move linearly toward the front side, so that the moving ring can drive the cleaning frame to move back and forth, and then the brush can reciprocate and clean the surface of the fabric, thereby improving the cleaning effect of the fabric surface.

[0016] 3. The utility model is provided with a dust-sticking component. When the surface of the fabric is cleaned, the fabric moves to the right between the first sticky rubber roller and the second sticky rubber roller. The first sticky rubber roller and the second sticky rubber roller come into contact with the surface of the fabric, thereby effectively absorbing dust and other tiny particles on the surface of the fabric, improving the cleaning effect of the fabric surface and preventing dust from remaining on the fabric surface and causing the fabric to be dirty. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of the cleaning frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the dust-sticking component of the utility model.

[0020] In the figure: 1. Workbench; 2. Humidification box; 3. Leveling roller frame; 4. Heating frame; 5. Cooling frame; 6. Cleaning frame; 7. Brush; 8. Reciprocating mechanism; 81. Drive motor; 82. Half gear; 83. Moving ring; 84. First tooth plate; 85. Second tooth plate; 9. Dust sticking assembly; 91. Mounting frame; 92. First dust sticking rubber roller; 93. Second dust sticking rubber roller; 10. Warning assembly; 101. Warning light bar; 102. Control button; 11. Limit plate; 12. Support block; 13. Electric push rod; 14. Adjustment block; 15. Diagonal rod; 16. Auxiliary roller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figures 1 to 3 As shown, the utility model provides a leveling device for printed and dyed fabrics, including a workbench 1, a humidifying box 2, a leveling roller frame 3, a heating frame 4 and a cooling frame 5. The humidifying box 2 is fixedly installed on the top of the workbench 1, the leveling roller frame 3 is fixedly connected to the top of the workbench 1, the heating frame 4 is fixedly connected to the right side of the top of the workbench 1, and the cooling frame 5 is fixedly connected to the right side of the top of the workbench 1. A cleaning frame 6 is provided on the left side of the top of the workbench 1, and brushes 7 are fixedly connected on both sides of the inner wall of the cleaning frame 6. The number of brushes 7 is provided in several groups and is equidistantly distributed in a rectangular shape. A reciprocating mechanism 8 is fixedly connected to the left side of the top of the workbench 1, and dust-sticking components 9 are fixedly connected on both sides of the top of the workbench 1. Warning components 10 are fixedly installed on both sides of the top of the cleaning frame 6.

[0023] refer to Figure 1 and Figure 2 The reciprocating mechanism 8 includes a driving motor 81, which is fixedly connected to the left side of the top of the workbench 1. The output end of the driving motor 81 is fixedly connected to a half gear 82. A moving ring 83 is provided on the surface of the half gear 82. The right side of the inner wall of the moving ring 83 is fixedly connected to a first tooth plate 84. The left side of the inner wall of the moving ring 83 is fixedly connected to a second tooth plate 85. The right side of the half gear 82 is meshed with the left side of the first tooth plate 84. The top of the moving ring 83 is fixedly connected to the bottom of the cleaning frame 6.

[0024] As a technical optimization solution of the present invention, a reciprocating mechanism 8 is set up. When cleaning the fabric, the half gear 82 is driven to rotate by starting the driving motor 81, and the first tooth plate 84 is pushed by the half gear 82 to drive the moving ring 83 to move linearly to the rear side. When the first tooth plate 84 reaches the end of the stroke, the half gear 82 continues to rotate, and the second tooth plate 85 is driven by the half gear 82 to make the moving ring 83 move linearly to the front side, so that the moving ring 83 can drive the cleaning frame 6 to move back and forth, and then the brush 7 can clean the surface of the fabric back and forth, thereby improving the cleaning effect of the fabric surface.

[0025] refer to Figure 1 and Figure 3The dust sticking assembly 9 includes a mounting frame 91, which is fixedly connected to both sides of the top of the workbench 1. The inner side of the mounting frame 91 is movably connected to a first dust sticking rubber roller 92 through a bearing, and the inner wall of the mounting frame 91 is movably connected to a second dust sticking rubber roller 93.

[0026] As a technical optimization solution of the present invention, by setting up a dust-sticking component 9, after the surface of the fabric is cleaned, the fabric moves to the right between the first sticky rubber roller 92 and the second sticky rubber roller 93, and contacts the surface of the fabric through the first sticky rubber roller 92 and the second sticky rubber roller 93, thereby effectively absorbing dust and other tiny particles on the surface of the fabric, improving the cleaning effect of the fabric surface, and preventing dust from remaining on the surface of the fabric and causing the fabric to be dirty.

[0027] refer to Figure 1 and Figure 2 The warning component 10 includes a warning light bar 101, which is fixedly mounted on both sides of the top of the cleaning frame 6. The top of the cleaning frame 6 is fixedly connected with a control button 102, which is electrically connected to the warning light bar 101 through a wire.

[0028] As a technical optimization solution of the present invention, by setting a warning component 10, when the moving ring 83 drives the cleaning frame 6 to clean the brush 7, the user activates the warning light bar 101 by pressing the control button 102, and uses the warning light bar 101 to warn both sides of the cleaning frame 6, thereby preventing the staff from colliding with the moving cleaning frame 6, thereby improving the safety of the cleaning frame 6 during cleaning.

[0029] refer to Figure 1 and Figure 2 Both sides of the movable ring 83 are movably connected to the limit plate 11, and both sides of the bottom of the limit plate 11 are fixedly connected to the support block 12, and the bottom of the support block 12 is fixedly connected to the top of the workbench 1.

[0030] As a technical optimization solution of the present invention, by setting the limit plate 11 and the support block 12, the support block 12 can effectively fix the limit plate 11, and the movable ring 83 can be limited by the limit plate 11 to prevent the movable ring 83 from shaking or tilting when moving back and forth, thereby improving the stability of the cleaning frame 6 during cleaning.

[0031] refer to Figure 1 and Figure 3 Both sides of the mounting frame 91 are fixedly connected to the electric push rod 13, the output end of the electric push rod 13 is fixedly connected to the adjustment block 14, and both sides of the second sticky rubber roller 93 are movably connected to the inner wall of the adjustment block 14.

[0032] As a technical optimization solution of the present invention, by providing an electric push rod 13 and an adjustment block 14, the electric push rod 13 can effectively drive the adjustment block 14 to move, and the height of the second sticky rubber roller 93 can be adjusted by the adjustment block 14, so that the user can adjust the distance between the first sticky rubber roller 92 and the second sticky rubber roller 93, thereby being able to perform dust-sticking treatment on fabrics of different thicknesses.

[0033] refer to Figure 1 and Figure 2 The top and bottom of both sides of the cleaning frame 6 are fixedly connected with an inclined rod 15, and the inner side of the inclined rod 15 is movably connected with an auxiliary roller 16 through a bearing.

[0034] As a technical optimization solution of the present invention, by setting the inclined rod 15 and the auxiliary roller 16, the auxiliary roller 16 can be effectively rotated on the inner side of the inclined rod 15. When the fabric is cleaned, the fabric passes through the auxiliary roller 16 into the interior of the cleaning frame 6, so that the fabric can be centered to avoid the fabric from deviating upward or downward and affecting its cleaning effect.

[0035] The working principle and use process of the present invention are as follows: when in use, the user first passes the fabric into the cleaning frame 6 and centers the fabric through the auxiliary roller 16. At this time, the user starts the driving motor 81 to drive the half gear 82 to rotate, and pushes the first tooth plate 84 through the half gear 82 to drive the moving ring 83 to move linearly to the rear side. When the first tooth plate 84 reaches the end of the stroke, the half gear 82 continues to rotate, and then the half gear 82 drives the second tooth plate 85 to make the moving ring 83 move linearly to the front side, so that the moving ring 83 can drive the cleaning frame 6 to move back and forth, and then the brush 7 can reciprocate to clean the surface of the fabric, so that dust and impurities are separated from the surface of the fabric, thereby achieving the effect of facilitating dust removal. In the process of cleaning the fabric, the user starts the warning light bar 101 by pressing the control button 102, and the warning light bar 1 01 warns both sides of the cleaning frame 6 to prevent the staff from colliding with the moving cleaning frame 6, thereby improving the safety of the cleaning frame 6 during cleaning. After the surface of the fabric is cleaned, the fabric passes through the first sticky rubber roller 92 and the inner side of the second sticky rubber. At this time, the electric push rod 13 drives the adjustment block 14 to adjust the position of the second sticky rubber roller 93, so that the first sticky rubber roller 92 and the second sticky rubber roller 93 are completely fitted together, thereby effectively absorbing the dust and other tiny particles on the surface of the fabric, thereby improving the cleaning effect of the fabric surface and avoiding the dust during leveling and humidification causing the fabric surface to be dirty. The fabric is then humidified through the humidifying box 2 and leveled by the whole roller frame. The fabric surface is then heated by the heating rack 4 and cooled by the cooling rack 5, thereby completing the entire fabric dust removal and leveling process.

[0036] To sum up: this leveling device for printed and dyed fabrics, by setting a cleaning frame 6, a brush 7, a reciprocating mechanism 8 and a dust-sticking component 9, can effectively make the reciprocating mechanism 8 drive the cleaning frame 6 to move back and forth, and drive the brush 7 to clean the dust on the surface of the fabric. At the same time, the dust-sticking component 9 can effectively absorb the dust and other tiny particles on the surface of the fabric, thereby solving the problem that the device lacks a dust removal structure, and when the fabric is leveled and humidified, the dust in the air will fall onto the surface of the fabric, and the dust on the surface of the fabric cannot be cleaned, resulting in the dust causing the surface of the fabric to be dirty during leveling and humidification.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flattening device for printing and dyeing fabrics, comprising a workbench (1), a humidifying box (2), a flattening roller frame (3), a heating frame (4) and a cooling frame (5), characterized in that: The humidifying box (2) is fixedly installed on the top of the workbench (1), the leveling roller frame (3) is fixedly connected to the top of the workbench (1), the heating frame (4) is fixedly connected to the right side of the top of the workbench (1), and the cooling frame (5) is fixedly connected to the right side of the top of the workbench (1). A cleaning frame (6) is provided on the left side of the top of the workbench (1), and brushes (7) are fixedly connected to both sides of the inner wall of the cleaning frame (6). The number of the brushes (7) is provided in several groups and is distributed at equal distances in a rectangular shape. A reciprocating mechanism (8) is fixedly connected to the left side of the top of the workbench (1), and dust sticking components (9) are fixedly connected to both sides of the top of the workbench (1). Warning components (10) are fixedly installed on both sides of the top of the cleaning frame (6).

2. A flattening device for printed and dyed fabrics according to claim 1, characterized in that: The reciprocating mechanism (8) comprises a driving motor (81), the driving motor (81) being fixedly connected to the left side of the top of the workbench (1), the output end of the driving motor (81) being fixedly connected to a half gear (82), the surface of the half gear (82) being sleeved with a moving ring (83), the right side of the inner wall of the moving ring (83) being fixedly connected to a first tooth plate (84), the left side of the inner wall of the moving ring (83) being fixedly connected to a second tooth plate (85), the right side of the half gear (82) being meshedly connected to the left side of the first tooth plate (84), and the top of the moving ring (83) being fixedly connected to the bottom of the cleaning frame (6).

3. The flattening device for printed and dyed fabrics according to claim 1, characterized in that: The dust sticking assembly (9) comprises a mounting frame (91), the mounting frame (91) being fixedly connected to both sides of the top of the workbench (1), the inner side of the mounting frame (91) being movably connected to a first dust sticking rubber roller (92) via a bearing, and the inner wall of the mounting frame (91) being movably connected to a second dust sticking rubber roller (93).

4. The flattening device for printed and dyed fabrics according to claim 1, characterized in that: The warning component (10) comprises a warning light bar (101), which is fixedly mounted on both sides of the top of the cleaning frame (6). A control button (102) is fixedly connected to the top of the cleaning frame (6), and the control button (102) is electrically connected to the warning light bar (101) via a wire.

5. The flattening device for printed and dyed fabrics according to claim 2, characterized in that: Both sides of the movable ring (83) are movably connected to the limit plate (11), both sides of the bottom of the limit plate (11) are fixedly connected to the support block (12), and the bottom of the support block (12) is fixedly connected to the top of the workbench (1).

6. The flattening device for printed and dyed fabrics according to claim 3, characterized in that: Both sides of the mounting frame (91) are fixedly connected to electric push rods (13), the output end of the electric push rod (13) is fixedly connected to an adjustment block (14), and both sides of the second dust-sticking rubber roller (93) are movably connected to the inner wall of the adjustment block (14).

7. The flattening device for printed and dyed fabrics according to claim 1, characterized in that: The top and bottom of both sides of the cleaning frame (6) are fixedly connected with inclined rods (15), and the inner side of the inclined rod (15) is movably connected with an auxiliary roller (16) through a bearing.

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