Energy-saving air compression device

By introducing cooling and recovery components into air compression equipment, the problem of reduced efficiency of air compressors due to increased heat is solved, energy recovery and energy consumption reduction are achieved, and the operating efficiency and energy utilization rate of the equipment are improved.

CN223305911UActive Publication Date: 2025-09-05TONGXIANG ZHONGYING CHEM FIBER CO LTD +4
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Patent Information

Application Number
CN202422883588.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-05
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

When air compression equipment compresses air, its efficiency is reduced due to resistance and heat generation, and the heat cannot be recycled, resulting in low energy utilization.

Method used

A cooling component is used to cool the drive motor and air compressor, and the air flow is guided into the air compressor through the energy-saving component. Combined with the recovery component, the heat energy is transferred to the cooling water to achieve energy recovery.

Benefits of technology

The compression efficiency and stability of the air compressor are improved, energy consumption is reduced, and energy utilization is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air compression equipment, in particular to an energy-saving air compression device which comprises a supporting plate and an air compression assembly, the air compression assembly comprises an air compressor arranged on the supporting plate, a driving motor is arranged on the supporting plate, the driving motor is in transmission connection with the air compressor, and the air compressor is arranged on the supporting plate. A connecting pipe is arranged at an air inlet of the air compressor, an energy-saving assembly is arranged on the connecting pipe, and a cooling assembly is arranged at one end of the supporting plate. According to the energy-saving air compression device, the cooling assembly is used for driving the fan blades to convey airflow to the air compressor for the driving motor, the rotating blades are driven to rotate while the driving motor is cooled, so that the airflow is led into the connecting pipe, air inlet of the air compressor is more sufficient, and the air compression efficiency is improved. Meanwhile, part of heat energy of the air compressor is transferred into the cooling water through the recycling assembly, so that energy recycling is achieved, and the energy-saving effect of the air compressor is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compression equipment, in particular to an energy-saving air compression device. Background Art

[0002] Air compression equipment is a device that compresses air in the atmosphere to increase the pressure. It is generally driven by an electric motor and is widely used in industry.

[0003] When the air compression equipment compresses the air in the atmosphere, resistance will be generated when the air is sucked into the compressor. At the same time, the compressor will generate heat during the air compression process, causing the temperature of the air compressor to rise. At the same time, the temperature of the motor will also rise, resulting in reduced equipment operating efficiency, and the heat cannot be recycled, resulting in low energy utilization. Utility Model Content

[0004] In order to solve the above technical deficiencies, the utility model provides an energy-saving air compression device, which can cool the air compressor and the drive motor during operation, and at the same time guide the air flow into the interior of the air compressor to improve compression efficiency and reduce energy consumption.

[0005] The utility model discloses an energy-saving air compression device, comprising a support plate, an air compression component is arranged on the support plate, the air compression component comprises an air compressor arranged on the support plate, the air compressor is provided with an air inlet hole and an exhaust pipe, a drive motor is arranged on the support plate, the drive motor is transmission-connected to the air compressor, a connecting pipe is provided at the air inlet of the air compressor, an energy-saving component is arranged on the connecting pipe, a cooling component is arranged at one end of the support plate, the cooling component is used to transport air to the connecting pipe, and the energy-saving component introduces the airflow into the connecting pipe under the drive of the airflow.

[0006] The energy-saving component includes a fixed frame, which is fixedly connected to the end of the connecting pipe. A connecting frame is provided on the inner side of the fixed frame, and a support rod is provided on the connecting frame. The support rod is located at the center of the connecting pipe. A rotating blade is rotatably connected to the end of the support rod through a bearing. The rotating blade is used to introduce airflow into the connecting pipe.

[0007] The cooling component includes a fixing frame arranged at the end of the support plate, a supporting frame is arranged inside the fixing frame, a motor is arranged on the supporting frame, and a fan blade is arranged at the output end of the motor. The fan blade is used to transport the airflow to the energy-saving component.

[0008] It also includes a recovery component, which includes a recovery pipe wrapped around the air compressor, with an inlet pipe and an outlet pipe connected to the ends of the recovery pipe respectively, and connecting joints are provided on the inlet pipe and the outlet pipe.

[0009] The utility model provides an energy-saving air compression device, which utilizes a cooling component to drive a driving motor to drive a fan blade to convey an air flow to an air compressor, cools the driving motor while driving the rotating blades to rotate, so as to introduce the air flow into a connecting pipe, so that the air intake of the air compressor is more sufficient, and at the same time utilizes a recovery component to transfer part of the heat energy of the air compressor to cooling water to realize energy recovery, thereby achieving an energy-saving effect of the air compressor. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0011] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 (Recycling components not shown);

[0012] Figure 3 For this utility model Figure 2 The enlarged structural diagram at a in the middle;

[0013] Figure 4 For this utility model Figure 2 The enlarged structural diagram at point b in the middle;

[0014] Figure 5 This is a schematic diagram of the three-dimensional structure of the air compression component of the present utility model;

[0015] Figure 6 It is a schematic diagram of the three-dimensional structure of the recycling component of the present utility model. DETAILED DESCRIPTION

[0016] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0017] Example 1:

[0018] like Figure 1 、 Figure 2 As shown, the utility model discloses an energy-saving air compression device, including a support plate 4, on which an air compression component 3 is arranged. Figure 5As shown, the air compression component 3 includes an air compressor 301 arranged on a support plate 4, an air inlet 302 and an exhaust pipe 303 are provided on the air compressor 301, a drive motor 304 is provided on the support plate 4, the drive motor 304 is transmission-connected to the air compressor 301, a connecting pipe 1 is provided at the air inlet of the air compressor 301, an energy-saving component 2 is provided on the connecting pipe 1, and a cooling component 5 is provided at one end of the support plate 4, the cooling component 5 is used to transport air to the connecting pipe 1, and the energy-saving component 2 introduces the airflow into the connecting pipe 1 under the drive of the airflow.

[0019] The air compressor 301 is an existing known device, and its specific structure is not described in detail. In actual operation, the air compressor 301 is driven by the driving motor 304, and the air inside the air compressor 301 is compressed, thereby forming a negative pressure at the air inlet 302 of the air compressor 301. Air is transported to the inside through the connecting pipe 1 to ensure that the air compressor 301 continues to work, and the compressed air is transported to the industrial equipment from the exhaust pipe 303. During operation, the cooling component 5 is used to transport the side airflow to the driving motor 304 and the air compressor 301, which can achieve cooling of the driving motor 304 and the air compressor 301 to maintain their stable working efficiency. At the same time, when the airflow passes through the connecting pipe 1, the energy-saving component 2 will introduce the airflow into the connecting pipe 1, and smoothly enter the air compressor 301 from the air inlet 302 to keep the air intake of the air compressor 301 large and stable.

[0020] like Figure 3 As shown, the energy-saving component 2 includes a fixed frame 201, which is fixedly connected to the end of the connecting pipe 1. A connecting frame 202 is provided on the inner side of the fixed frame 201. A support rod 203 is provided on the connecting frame 202. The support rod 203 is located at the center of the connecting pipe 1. A rotating blade 204 is rotatably connected to the end of the support rod 203 through a bearing. The rotating blade 204 is used to introduce airflow into the connecting pipe 1. The cooling component 5 transports the airflow to the air compressor 301, and the connecting pipe 1 on the air compressor 301 generates airflow. The rotating blade 204 is provided at the end of the connecting pipe 1 through the fixed frame 201, the connecting frame 202, the support rod 203 and the bearing. The rotating blade 204 can rotate freely, and the support rod 203 is arranged vertically upward. When the airflow passes through the connecting pipe 1, it will drive the rotating blades 204 to rotate, and when the rotating blades 204 rotate, they will guide the airflow downward into the inside of the connecting pipe 1, so that the airflow enters the air inlet 302 of the air compressor 301 more smoothly, and the air compressor 301 has higher working efficiency and higher stability.

[0021] like Figure 4As shown, the cooling component 5 includes a fixing frame 501 disposed at the end of the support plate 4, a support frame 502 disposed inside the fixing frame 501, a motor 503 disposed on the support frame 502, and a fan blade 504 disposed at the output end of the motor 503. The fan blade 504 is used to convey the airflow to the energy-saving component 2. The fixing frame 501 can be a rectangular frame structure, with the support frame 502 disposed inside. The support frame 502 can be composed of multiple rods. The motor 503 and the fan blade 504 are disposed at the center of the support frame 502. The motor 503 drives the fan blade 504 to rotate. The fan blade 504 can allow the airflow to flow in a directional manner, thereby conveying the airflow to the drive motor 304 and the air compressor 301.

[0022] Under certain working conditions, such as when the drive motor 304, the air compressor 301, etc. are all in a closed box space, the fixing bracket 501 can be set on the side wall of the box space, and a through hole corresponding to the internal space of the fixing bracket 501 is opened on the side wall of the box space. When the motor 503 drives the fan blades 504 to rotate, the air outside the box space can be introduced into the inside of the box space to ensure the normal operation of the equipment.

[0023] like Figure 6 As shown, the air compressor 301 further includes a recovery component 6, which includes a recovery pipe 601 wound around the air compressor 301. The ends of the recovery pipe 601 are respectively connected to a water inlet pipe 602 and a water outlet pipe 603. The water inlet pipe 602 and the water outlet pipe 603 are provided with a connecting joint 604. Since the air compressor 301 generates a large amount of heat during operation, thereby increasing the temperature of the air compressor 301 itself, the recovery pipe 601 is wound around the air compressor 301, and the ends of the recovery pipe 601 are respectively provided with a water inlet pipe 602 and a water outlet pipe 603. The water inlet pipe 602 and the water outlet pipe 603 are both connected to a water source through a connecting joint 604. Water is introduced into the recovery pipe 601 from the water source. When the water flows through the recovery pipe 601, it exchanges heat with the air compressor 301, cooling the air compressor 301 to ensure its normal and stable operation. The water absorbs heat and its temperature rises, which can be used for other equipment to utilize the heat.

[0024] The above structure utilizes the recovery component 6 to recover heat, utilizes the cooling component 5 to cool the drive motor 304 and the air compressor 301, and utilizes the energy-saving component 2 to guide the airflow into the connecting pipe 1, thereby ultimately ensuring that the air compressor 301 operates stably at high temperature, while reducing energy consumption and achieving high energy utilization, thereby achieving the purpose of energy saving.

[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0026] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to the interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0027] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0028] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simplified modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An energy-saving air compression device, characterized by: It includes a support plate, on which an air compression component is arranged, the air compression component includes an air compressor arranged on the support plate, the air compressor is provided with an air inlet and an exhaust pipe, a drive motor is arranged on the support plate, the drive motor is transmission-connected to the air compressor, a connecting pipe is provided at the air inlet of the air compressor, an energy-saving component is provided on the connecting pipe, a cooling component is provided at one end of the support plate, the cooling component is used to transport air to the connecting pipe, and the energy-saving component introduces the airflow into the connecting pipe under the drive of the airflow.

2. An energy-saving air compression device according to claim 1, characterized in that: The energy-saving component includes a fixed frame, which is fixedly connected to the end of the connecting pipe. A connecting frame is provided on the inner side of the fixed frame, and a support rod is provided on the connecting frame. The support rod is located at the center of the connecting pipe. A rotating blade is rotatably connected to the end of the support rod through a bearing. The rotating blade is used to introduce airflow into the connecting pipe.

3. An energy-saving air compression device according to claim 1 or 2, characterized in that: The cooling component includes a fixing frame arranged at the end of the support plate, a supporting frame is arranged inside the fixing frame, a motor is arranged on the supporting frame, and a fan blade is arranged at the output end of the motor. The fan blade is used to transport the airflow to the energy-saving component.

4. The energy-saving air compression device according to claim 1, characterized in that: It also includes a recovery component, which includes a recovery pipe wrapped around the air compressor, with an inlet pipe and an outlet pipe connected to the ends of the recovery pipe respectively, and connecting joints are provided on the inlet pipe and the outlet pipe.