Pure soda filtered water recycling system
By improving the steam-water separator through reciprocating translation and rotation mechanism, the problem of uneven soft water atomization is solved, more uniform contact between tail gas and soft water is achieved, and the filtering effect of ammonia and the efficiency of recycling of soda ash filtered water are improved.
Patent Information
- Application Number
- CN202421997165.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In the prior art, when the steam-water separator uses a spraying method to mix soft water and tail gas, the soft water atomization effect is poor, resulting in uneven contact between tail gas and soft water, affecting the filtering effect of ammonia, and further affecting the efficiency of recycling of soda ash filtered water.
The reciprocating translation mechanism and the rotating mechanism are used to drive the frame-shaped air pipe to move horizontally and the annular spray pipe to rotate, thereby improving the exhaust gas dispersion uniformity and the soft water atomization effect, enhancing the contact between the exhaust gas and the soft water, and forming ammonia-containing soft water.
The filtering effect of ammonia in the tail gas is improved, the efficiency of recycling the filtered water of soda ash is enhanced, and the waste of ammonia-containing soft water is avoided.
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Figure CN223311871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soda ash production, in particular to a soda ash filtered water recycling system. Background Art
[0002] In the process of producing soda ash using the ammonia-soda process, tail gas containing ammonia is produced. In the existing technology, a water ring vacuum pump is generally used to extract the tail gas after washing with ammonia in a washing tower, and the clean ammonia tail gas is filtered in the water ring vacuum pump. Since ammonia is highly soluble in water, as the water ring vacuum pump runs for a long time, the ammonia concentration contained in the soft water in the pump continues to increase. When the ammonia content in the soft water in the pump reaches a certain concentration value, it will affect the normal operation of the water ring vacuum pump.
[0003] In a Chinese patent for a system for recycling soft water filtered through a water ring vacuum pump in soda ash production (patent number: CN220300444U), the patent includes: a water ring vacuum pump, a drainage pump and a belt filter; the water ring vacuum pump includes a drainage port, a water replenishment port, an air inlet, an air outlet and a steam-water separator, the steam-water separator is connected to the drainage port, the water replenishment port, the air inlet and the air outlet, the air inlet is used to pass exhaust gas into the steam-water separator, the water replenishment port is used to pass soft water into the steam-water separator, the soft water is used to absorb ammonia in the exhaust gas and convert it into ammonia-containing soft water, the steam-water separator converts the exhaust gas into secondary exhaust gas, the drainage port is used to discharge The device outputs ammonia-containing soft water, and the air outlet is used to discharge the secondary exhaust gas out of the steam-water separator; the belt filter includes a water washing tank; the drainage pump includes a water inlet and a water outlet, the water inlet and the drain are connected by a pipe, and the water outlet is connected to the water washing tank by a pipe. The device solves the problem of waste of ammonia-containing water caused by the use of the existing technology. However, the steam-water separator in the existing technology usually adopts a spraying method to mix the soft water and the ammonia in the exhaust gas, the soft water atomization effect is poor, the exhaust gas directly enters the tank body, and the contact between the soft water and the exhaust gas is not uniform, which affects the filtering effect of ammonia in the exhaust gas, and further affects the efficiency of subsequent soda ash filtered water recycling. Utility Model Content
[0004] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a soda ash filtered water recycling system. By setting a reciprocating translation mechanism and a rotation mechanism, it is possible to drive the frame-shaped air pipe to move back and forth horizontally to make the sprayed exhaust gas more evenly dispersed and drive the annular spray pipe to rotate to make the sprayed soft water atomization effect better, thereby improving the function of fully contacting with the ammonia in the exhaust gas; it solves the problem that the steam-water separator in the existing technology proposed in the background technology usually adopts a spraying method to mix soft water and ammonia in the exhaust gas, the soft water atomization effect is poor, the exhaust gas directly enters the tank body, and the contact between the soft water and the exhaust gas is not uniform, which affects the filtering effect of ammonia in the exhaust gas, and thus affects the subsequent soda ash filtered water recycling efficiency.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: the present invention provides a soda ash filtered water recycling system, comprising: a steam-water separation tank, an exhaust gas inlet is inserted into the lower part of one side of the steam-water separation tank, one end of the exhaust gas inlet is connected to a hose, one end of the hose is connected to a frame-shaped air pipe, a reciprocating translation mechanism is provided in the steam-water separation tank, the upper end of the reciprocating translation mechanism is fixedly connected to the frame-shaped air pipe, the upper side of the steam-water separation tank is fixedly connected to a cover shell, the upper side wall of the cover shell is inserted with a soft water inlet, the lower end of the soft water inlet is rotatably connected to a rotating pipe through a rotating sleeve, a rotating mechanism is provided on the rotating pipe, the lower end of the rotating pipe passes through the steam-water separation tank and is connected to an annular spray pipe, a side of the steam-water separation tank above the annular spray pipe is connected to an exhaust port, and the bottom of the steam-water separation tank is connected to a drain valve port.
[0006] Preferably, the reciprocating translation mechanism includes a casing that is connected to one side of the steam-water separation tank, and the rear side wall of the casing is fixedly connected to a first motor, the main shaft end of the first motor passes through the casing and is fixedly connected to a cam, one end of the cam is hingedly connected to a rocker arm, and two sliding rods are fixedly connected in the steam-water separation tank, and a skateboard is mounted on and slidably connected to the two sliding rods, one end of the rocker arm is hingedly connected to the skateboard, and two mounting brackets are fixedly connected to the upper side of the skateboard, and the upper ends of the two mounting brackets are fixedly connected to the frame-shaped air pipe.
[0007] Preferably, the side wall of the steam-water separation tank is provided with an opening connected to the casing, and the rocker arm is provided through the opening.
[0008] Preferably, the rotating mechanism includes a second motor fixedly connected to the upper side wall of the cover, the main shaft end of the second motor passes through the cover and is fixedly connected to a driving gear, and the rotating tube is fixedly connected to a driven gear meshing with the driving gear.
[0009] Preferably, a through hole is provided on the upper side wall of the steam-water separation tank, and the through hole is rotatably connected to the rotating tube via a bearing.
[0010] Preferably, a control panel is fixedly connected to the front side wall of the steam-water separation tank, and the control panel is electrically connected to one end of the reciprocating translation mechanism and the rotating mechanism respectively.
[0011] Preferably, an induced draft fan is provided in the exhaust gas inlet.
[0012] The beneficial effects of the present invention are:
[0013] 1. In the utility model, by providing a reciprocating translation mechanism, when the exhaust gas is introduced from the exhaust gas inlet through the hose into the frame-shaped air pipe and sprayed into the steam-water separation tank, the first motor is started to work, driving the cam to rotate. At this time, the rocker arm can be driven to swing, thereby pulling the slide plate to move back and forth on the slide bar, which can drive the frame-shaped air pipe fixed to the mounting frame to move back and forth, so that the sprayed exhaust gas is dispersed more evenly, thereby improving the overall uniformity of the contact between the exhaust gas and the atomized soft water, thereby improving the effect of removing ammonia from the exhaust gas, and increasing the concentration of ammonia in the soft water, thereby improving the effect of subsequent soda ash filtered water recycling.
[0014] 2. In the present invention, by providing a rotating mechanism, when spraying soft water, the second motor is started to work, driving the driving gear to rotate. Since the driving gear is engaged with the driven gear, the rotating tube is driven to rotate, and the annular spray pipe is driven to rotate, so that the atomization effect of the sprayed soft water is better, thereby improving the contact with the ammonia in the exhaust gas, dissolving the ammonia in the soft water to form ammonia-containing soft water. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0017] Figure 2 It is a schematic cross-sectional structural diagram of the present utility model.
[0018] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure.
[0019] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure at point B.
[0020] Figure 5 It is a schematic diagram of the front cross-sectional structure of the cover shell of the present invention.
[0021] Explanation of the reference numerals: 1-steam-water separation tank, 2-exhaust inlet, 3-hose, 4-frame-shaped air pipe, 5-cover, 6-soft water inlet, 7-rotating pipe, 8-annular spray pipe, 9-exhaust port, 10-drain valve port, 11-casing, 12-first motor, 13-cam, 14-rocker, 15-slide rod, 16-slide plate, 17-mounting frame, 18-second motor, 19-driving gear, 20-driven gear, 21-control panel, 22-induced draft fan. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1:
[0024] like Figures 1 to 4 As shown, this embodiment provides a soda ash filtered water recycling system. This device is mainly for the improvement of the steam-water separator in the entire soda ash filtered water recycling system. The remaining equipment is the background technology mentioned in the document prior art, so no further explanation is given here, including: a steam-water separation tank 1, an exhaust gas inlet 2 is inserted at the lower part of one side of the steam-water separation tank 1, one end of the exhaust gas inlet 2 is connected with a hose 3, one end of the hose 3 is connected with a frame-shaped air pipe 4, a reciprocating translation mechanism is provided in the steam-water separation tank 1, the upper end of the reciprocating translation mechanism is fixedly connected to the frame-shaped air pipe 4, the upper side of the steam-water separation tank 1 is fixedly connected with a cover shell 5, the upper side wall of the cover shell 5 is inserted with a soft water inlet 6, and the lower end of the soft water inlet 6 is rotatably connected to a rotating sleeve. Tube 7, a rotating mechanism is provided on the rotating tube 7, the lower end of the rotating tube 7 passes through the steam-water separation tank 1 and is connected to a ring-shaped spray pipe 8, and an exhaust port 9 is connected to one side of the steam-water separation tank 1 above the ring-shaped spray pipe 8. The bottom of the steam-water separation tank 1 is connected to a drain valve port 10, and the tail gas is sent into the device through the tail gas inlet 2. In the device, the ammonia in the tail gas is dissolved in soft water to form ammonia-containing soft water, and the other part of the tail gas is discharged to the water ring vacuum pump through the exhaust port 9. When the ammonia content in the soft water reaches a first calibration value, the ammonia-containing soft water in the device is discharged to the washing tank of the belt filter through the drain valve port 10, and the ammonia-containing soft water with an ammonia content of the calibration value is used for the water washing operation of the belt filter to avoid waste caused by direct discharge of ammonia-containing soft water.
[0025] The reciprocating translation mechanism includes a casing 11 which is connected to one side of the steam-water separation tank 1. A first motor 12 is fixedly connected to the rear side wall of the casing 11. The main shaft end of the first motor 12 passes through the casing 11 and is fixedly connected to a cam 13. One end of the cam 13 is hingedly connected to a rocker arm 14. Two slide rods 15 are fixedly connected to the steam-water separation tank 1. A skateboard 16 is sleeved and slidably connected on the two slide rods 15. One end of the rocker arm 14 is hingedly connected to the skateboard 16. Two mounting brackets 17 are fixedly connected to the upper side of the skateboard 16. The upper ends of the two mounting brackets 17 are fixedly connected to the frame-shaped air pipe 4.
[0026] An opening is provided on the side wall of the steam-water separator tank 1 and is in communication with the casing 11 . The swing rod 14 is passed through the opening to facilitate the swing of the swing rod 14 .
[0027] A through hole is provided on the upper side wall of the steam-water separation tank 1 , and the through hole is rotatably connected to the rotating tube 7 via a bearing member, so as to facilitate the rotation of the rotating tube 7 .
[0028] A control panel 21 is fixedly connected to the front side wall of the steam-water separation tank 1. The control panel 21 is electrically connected to one end of the reciprocating translation mechanism and the rotating mechanism respectively, representing the first motor 12 and the second motor 18, and the external power supply. The circuit involved is the existing technology and can be fully implemented by those skilled in the art without further explanation.
[0029] An induced draft fan 22 is provided in the exhaust gas inlet 2 , and the induced draft fan 22 can be electrically connected to the control panel 21 to assist the flow of the exhaust gas.
[0030] The principle of this embodiment is as follows: when the exhaust gas is introduced from the exhaust gas inlet 2 through the hose 3 into the frame-shaped air pipe 4 and sprayed into the steam-water separator 1, the first motor 12 is started to work, driving the cam 13 to rotate. At this time, the rocker arm 14 can be driven to swing, thereby pulling the slide plate 16 to move back and forth on the slide bar 15, and the frame-shaped air pipe 4 fixed to the mounting frame 17 can be driven to move back and forth, so that the ejected exhaust gas is more evenly dispersed. The rotating mechanism drives the annular spray pipe 8 to rotate to achieve a better soft water atomization effect, thereby improving the overall uniformity of the contact between the exhaust gas and the atomized soft water, thereby improving the effect of removing ammonia from the exhaust gas, and increasing the concentration of ammonia in the soft water, thereby improving the effect of subsequent soda ash filtered water recycling.
[0031] Example 2:
[0032] like Figure 2 and Figure 5 As shown, on the basis of retaining all the technical features in the specific embodiment 1, in this embodiment: the rotating mechanism includes a second motor 18 fixedly connected to the upper side wall of the cover 5, the main shaft end of the second motor 18 passes through the cover 5 and is fixedly connected to the driving gear 19, and the rotating tube 7 is fixedly connected to a driven gear 20 meshing with the driving gear 19.
[0033] Principle of this embodiment: When spraying soft water, the second motor 18 is started to work, driving the driving gear 19 to rotate. Since the driving gear 19 is engaged with the driven gear 20, the rotating tube 7 is driven to rotate, and the annular spray pipe 8 is driven to rotate, so that the atomization effect of the sprayed soft water is better, thereby improving the contact with the ammonia in the exhaust gas, and dissolving the ammonia in the soft water to form ammonia-containing soft water.
[0034] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.
Claims
1. A soda ash filtered water recycling system, characterized in that: include: A steam-water separation tank (1) is provided with an exhaust gas inlet (2) inserted at the lower part of one side of the steam-water separation tank (1), one end of the exhaust gas inlet (2) is connected to a hose (3), one end of the hose (3) is connected to a frame-shaped air pipe (4), a reciprocating translation mechanism is provided in the steam-water separation tank (1), the upper end of the reciprocating translation mechanism is fixedly connected to the frame-shaped air pipe (4), a cover (5) is fixedly connected to the upper side of the steam-water separation tank (1), and the upper end of the cover (5) is fixedly connected to the upper side of the cover (5). A soft water inlet (6) is inserted into the side wall, and the lower end of the soft water inlet (6) is rotatably connected to a rotating pipe (7) through a rotating sleeve. A rotating mechanism is provided on the rotating pipe (7). The lower end of the rotating pipe (7) passes through the steam-water separation tank (1) and is connected to an annular spray pipe (8). An exhaust port (9) is connected to one side of the steam-water separation tank (1) above the annular spray pipe (8), and a drain valve port (10) is connected to the bottom of the steam-water separation tank (1).
2. A soda ash filtered water recycling system as claimed in claim 1, characterized in that: The reciprocating translation mechanism includes a housing (11) connected to one side of the steam-water separation tank (1), a first motor (12) is fixedly connected to the rear side wall of the housing (11), a main shaft end of the first motor (12) passes through the housing (11) and is fixedly connected to a cam (13), one end of the cam (13) is hingedly connected to a rocker (14), two sliding rods (15) are fixedly connected to the steam-water separation tank (1), a slide plate (16) is sleeved on the two sliding rods (15) and slidably connected, one end of the rocker (14) is hingedly connected to the slide plate (16), and two mounting brackets (17) are fixedly connected to the upper side of the slide plate (16), and the upper ends of the two mounting brackets (17) are fixedly connected to the frame-shaped air pipe (4).
3. A soda ash filtered water recycling system as claimed in claim 2, characterized in that: The side wall of the steam-water separation tank (1) is provided with an opening that is in communication with the casing (11), and the swing rod (14) is arranged through the opening.
4. A soda ash filtered water recycling system as claimed in claim 1, characterized in that: The rotating mechanism comprises a second motor (18) fixedly connected to the upper side wall of the housing (5); a main shaft end of the second motor (18) passes through the housing (5) and is fixedly connected to a driving gear (19); and a driven gear (20) meshing with the driving gear (19) is fixedly connected to the rotating tube (7).
5. A soda ash filtered water recycling system as claimed in claim 1, characterized in that: A through hole is provided on the upper side wall of the steam-water separation tank (1), and the through hole is rotatably connected to the rotating tube (7) via a bearing.
6. A soda ash filtered water recycling system as claimed in claim 1, characterized in that: A control panel (21) is fixedly connected to the front side wall of the steam-water separation tank (1), and the control panel (21) is electrically connected to one end of the reciprocating translation mechanism and the rotating mechanism respectively.
7. A soda ash filtered water recycling system as claimed in claim 1, characterized in that: An induced draft fan (22) is provided in the tail gas inlet (2).
Citation Information
Patent Citations
System for recycling soft water of filtered water ring vacuum pump in sodium carbonate production
CN220300444U