Aluminum scrap screening production line
By introducing dust removal mechanism and air guide plate design into the scrap aluminum screening production line, the problem of dust rising caused by failure to remove dust after automatic sorting was solved, achieving more efficient screening accuracy and worker health protection.
Patent Information
- Application Number
- CN202422398208.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-30
AI Technical Summary
After automatic sorting, scrap aluminum enters the manual screening stage directly without dust removal, causing dust to be raised, increasing the difficulty of screening and posing a threat to workers' health.
A scrap aluminum screening production line was designed, including a feed hopper, a feed conveying mechanism, a dust removal mechanism, a manual screening mechanism and a discharge box. A blower and a bag dust collector were used to remove dust from the surface of the scrap aluminum. The inclined buffer plate and air guide plate were designed to ensure that the dust was effectively collected and processed.
It significantly reduces the dust content on the surface of scrap aluminum, improves screening accuracy, reduces the risk of dust exposure to workers, and improves visibility and screening efficiency in the working environment.
Smart Images
Figure CN223312637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste aluminum screening, in particular to a waste aluminum screening production line. Background Art
[0002] Automated sorting technology has made significant progress in the scrap aluminum recycling and reuse industry, significantly improving the efficiency and accuracy of scrap aluminum sorting. However, while automated sorting systems effectively remove most impurities from scrap aluminum, due to the diverse and complex sources of scrap aluminum, some unpredictable impurities and dust may remain in the sorted scrap. To ensure accurate scrap aluminum sorting, many companies use manual screening to perform a secondary screening of the automatically sorted scrap. However, in this secondary screening process, the scrap aluminum directly enters the manual screening stage after automatic sorting without undergoing dust removal. Dust, fine metal particles, and other impurities adhering to the scrap surface are kicked up by workers as they turn and sort the scrap. This raised dust not only reduces visibility in the work environment and increases the difficulty of sorting, but more importantly, poses a direct threat to worker health. Therefore, improvements to existing technologies are necessary to address these issues. Utility Model Content
[0003] The purpose of the utility model is to provide a scrap aluminum screening production line, aiming to solve the problem in the prior art that scrap aluminum after automatic sorting directly enters the manual screening stage without dust removal treatment, and the raised dust increases the difficulty of screening and has an impact on the human body.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a scrap aluminum screening production line, which includes a feed hopper, a feed conveying mechanism, a dust removal mechanism, a manual screening mechanism and a discharge box; the scrap aluminum is transported from the feed hopper to the dust removal mechanism by the feed conveying mechanism and then enters the manual screening mechanism, and the remaining scrap aluminum after manual screening enters the discharge box;
[0005] The manual screening mechanism includes a workbench, a material unloading platform and a screening conveyor belt arranged on the workbench; the material unloading platform is arranged on both sides of the screening conveyor belt, the screening conveyor belt is provided with multiple manual screening stations, and a material unloading platform is arranged on both sides of each manual screening station, the material unloading platform is provided with a material unloading pipe, and a collection box is arranged under the material unloading pipe;
[0006] The dust removal mechanism includes a box body, a blower and a bag dust collector; the lower side of the box body is connected to the blower through an air duct, the top of the box body is connected to the bag dust collector, and a first air guide plate is provided on the top side of the box body.
[0007] Furthermore, a material blocking net is provided at the connection between the hair dryer and the box body.
[0008] Furthermore, a first inclined buffer plate and a second inclined buffer plate are provided inside the box body; the first inclined buffer plate and the second inclined buffer plate are staggered up and down and a feed opening is formed between the first inclined buffer plate and the second inclined buffer plate.
[0009] Furthermore, a second air guide plate is provided inside the box; the second air guide plate and the first inclined buffer plate are symmetrically arranged about a plane parallel to the horizontal plane and parallel to the second inclined buffer plate, one end of the second air guide plate is connected to the inner wall of the box, and the other end is connected to one end of the first inclined buffer plate, and an air guide channel is formed between the second air guide plate and the second inclined buffer plate, and the hair dryer blows air toward the air guide channel.
[0010] Furthermore, the second inclined buffer plate is provided with a vibration motor.
[0011] Furthermore, the angles between the first inclined buffer plate, the second inclined buffer plate and the second air guide plate and the horizontal direction are all 30 degrees.
[0012] Furthermore, the manual screening station includes a preliminary inspection station, an impurity removal station, a fine sorting station, a quality inspection station and a review station arranged in sequence.
[0013] Furthermore, the discharge pipe is Y-shaped, and is provided with a first feed port, a second feed port and a discharge port. The first feed port is arranged on the discharge platform on one side of the screening conveyor belt, the second feed port is arranged on the discharge platform on the other side of the screening conveyor belt, and the discharge port is arranged above the aggregate box.
[0014] The utility model provides a scrap aluminum screening production line. Compared with the prior art, in the process of scrap aluminum falling from the feeding conveying mechanism to the manual screening mechanism, the dust attached to the surface of the scrap aluminum will fall off from the surface of the scrap aluminum and drift into the box. Under the joint action of the blower and the first air guide plate, the blower can blow the dust generated when the scrap aluminum falls to the top of the box, and then it is sucked into the bag dust collector and processed before being discharged, which significantly reduces the dust content on the surface of the scrap aluminum, thereby improving the screening accuracy and reducing the amount of dust generated in the manual screening process, reducing the risk of workers being exposed to dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the dust removal mechanism;
[0017] Figure 3 It is a top view schematic diagram of the manual screening mechanism;
[0018] Figure 4 It is a structural diagram of the feeding pipeline.
[0019] Description of reference numerals:
[0020] 1. Feed hopper;
[0021] 2. Feeding and conveying mechanism;
[0022] 3. Dust removal mechanism; 30. Box; 31. Blower; 32. Bag dust collector; 33. First air guide plate; 34. Material blocking net; 35. First inclined buffer plate; 36. Second inclined buffer plate; 37. Second air guide plate; 38. Air guide channel; 39. Vibration motor;
[0023] 4. Manual screening mechanism; 40. Workbench; 41. Unloading platform; 42. Screening conveyor belt; 43. Unloading pipe; 431. First feed port; 432. Second feed port; 433. Discharge port; 44. Collecting box; 45. Preliminary inspection station; 46. Impurity removal station; 47. Fine sorting station; 48. Quality inspection station; 49. Review station;
[0024] 5. Unloading box. DETAILED DESCRIPTION
[0025] The present invention will be described in detail below with reference to specific embodiments.
[0026] In the present utility model, unless otherwise expressly provided and limited, when terms such as "set on", "connected", and "connected" appear, these terms should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be directly connected or connected through one or more intermediate media. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. The directional words that appear in the present utility model are for the purpose of better explaining the characteristics of the features and the relationship between the features. It should be understood that when the placement direction of the present utility model changes, the characteristics of the features and the direction of the relationship between the features also change accordingly. Therefore, the directional words do not constitute an absolute limitation on the characteristics of the features and the relationship between the features in space, but only play a relative limitation role.
[0027] The utility model provides a waste aluminum screening production line, such as Figures 1 to 4 As shown, it includes a feed hopper 1, a feed conveying mechanism 2, a dust removal mechanism 3, a manual screening mechanism 4 and a discharge box 5; the scrap aluminum is transported from the feed hopper 1 to the dust removal mechanism 3 by the feed conveying mechanism 2 and then enters the manual screening mechanism 4. After manual screening, the remaining scrap aluminum enters the discharge box 5;
[0028] The manual screening mechanism 4 includes a workbench 40, a material unloading platform 41 and a screening conveyor belt 42 provided on the workbench 40; the material unloading platform 41 is provided on both sides of the screening conveyor belt 42, and the screening conveyor belt 42 is provided with multiple manual screening stations, and a material unloading platform 41 is provided on both sides of each manual screening station, and the material unloading platform 41 is provided with a material unloading pipe 43, and a collection box 44 is provided below the material unloading pipe 43;
[0029] The dust removal mechanism 3 includes a box body 30, a blower 31 and a bag dust collector 32; the lower side of the box body 30 is connected to the blower 31 through an air duct, the top of the box body 30 is connected to the bag dust collector 32, and a first air guide plate 33 is provided on the top side of the box body 30.
[0030] Based on the above-mentioned structural setting, in the process of scrap aluminum falling from the feeding conveying mechanism 2 to the manual screening mechanism 4, the dust attached to the surface of the scrap aluminum will fall off from the surface of the scrap aluminum and drift into the box 30. Under the joint action of the blower 31 and the first air guide plate 33, the blower 31 can blow the dust generated when the scrap aluminum falls to the top of the box 30, and then be sucked in and processed by the bag dust collector 32 before being discharged, significantly reducing the dust content on the surface of the scrap aluminum, thereby improving the screening accuracy and reducing the amount of dust generated during the manual screening process, reducing the risk of workers being exposed to dust.
[0031] In this embodiment, a material blocking net 34 is provided at the connection between the blower 31 and the housing 30. The material blocking net 34 can prevent scrap aluminum from entering the air duct, thereby reducing the risk of air duct blockage and ensuring smooth operation of the blower 31.
[0032] In this embodiment, the interior of the housing 30 is further provided with a first inclined buffer plate 35 and a second inclined buffer plate 36. The first and second inclined buffer plates 35, 36 are staggered vertically, and a discharge port is formed between the first and second inclined buffer plates 35, 36. The first and second inclined buffer plates 35, 36 mitigate the impact force generated when scrap aluminum falls from a height, thereby reducing the direct impact of the scrap aluminum on the screening conveyor belt 42.
[0033] In this embodiment, a second air guide plate 37 is further disposed within the housing 30. The second air guide plate 37 is symmetrically arranged with the first inclined buffer plate 35 about a plane parallel to the horizontal plane and parallel to the second inclined buffer plate 36. One end of the second air guide plate 37 is connected to the inner wall of the housing 30, and the other end is connected to one end of the first inclined buffer plate 35. An air guide channel 38 is formed between the second air guide plate 37 and the second inclined buffer plate 36. The blower 31 blows air toward the air guide channel 38. This structural design allows the air blown by the blower 31 to enter the predetermined air guide channel 38, remove dust generated during the falling of the scrap aluminum, and finally enter the bag dust collector 32. The air blown through the air guide channel 38 also substantially prevents dust from entering the manual screening mechanism 4.
[0034] In this embodiment, the second inclined buffer plate 36 is provided with a vibration motor 39. The vibration motor 39 vibrates the second inclined buffer plate 36 to assist in unloading, thereby accelerating the unloading operation of the scrap aluminum.
[0035] In this embodiment, the first inclined baffle plate 35, the second inclined baffle plate 36, and the second air guide plate 37 are all angled at 30 degrees with the horizontal direction. This rational design of the angles allows the scrap aluminum to slide more stably along the first and second inclined baffle plates 35, 36, reducing lateral dispersion and accumulation of the scrap aluminum during the sliding process and improving the continuity and stability of the scrap aluminum's movement.
[0036] In this embodiment, the manual screening stations include a preliminary inspection station 45, an impurity removal station 46, a fine sorting station 47, a quality inspection station 48 and a review station 49 which are arranged in sequence.
[0037] In this embodiment, the discharge pipe 43 is Y-shaped and is provided with a first feed port 431, a second feed port 432, and a discharge port 433. The first feed port 431 is provided on the discharge platform 41 on one side of the screening conveyor belt 42, the second feed port 432 is provided on the discharge platform 41 on the other side of the screening conveyor belt 42, and the discharge port 433 is provided above the collection box 44. When workers are screening at a workstation on both sides of the screening conveyor belt 42, workers on both sides can feed the screened waste into the discharge pipe 43, achieving parallel operations, speeding up the waste processing, and making the entire production line more streamlined.
[0038] In summary, the scrap aluminum screening production line can solve the problem in the existing technology that scrap aluminum after automatic sorting directly enters the manual screening stage without undergoing further dust removal treatment, and the raised dust increases the difficulty of screening and causes impact on the human body.
[0039] In the absence of conflict, the above embodiments and features therein may be combined with each other.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A scrap aluminum screening production line, characterized by: The invention comprises a feed hopper (1), a feed conveying mechanism (2), a dust removal mechanism (3), a manual screening mechanism (4) and a discharge box (5); the scrap aluminum is transported from the feed hopper (1) to the dust removal mechanism (3) by the feed conveying mechanism (2) and then enters the manual screening mechanism (4); the scrap aluminum remaining after the manual screening enters the discharge box (5); The manual screening mechanism (4) includes a workbench (40), a material discharge platform (41) and a screening conveyor belt (42) arranged on the workbench (40); the material discharge platform (41) is arranged on both sides of the screening conveyor belt (42); the screening conveyor belt (42) is provided with a plurality of manual screening stations, and a material discharge platform (41) is provided on both sides of each manual screening station; the material discharge platform (41) is provided with a material discharge pipe (43), and a material collection box (44) is provided below the material discharge pipe (43); The dust removal mechanism (3) comprises a box (30), a blower (31) and a bag dust collector (32); a lower side of the box (30) is connected to the blower (31) through an air duct, a top end of the box (30) is connected to the bag dust collector (32), and a first air guide plate (33) is provided on a top side of the box (30).
2. The scrap aluminum screening production line according to claim 1, characterized in that: A material blocking net (34) is provided at the connection between the hair dryer (31) and the box body (30).
3. The scrap aluminum screening production line according to claim 1, characterized in that: A first inclined buffer plate (35) and a second inclined buffer plate (36) are further provided inside the box body (30); the first inclined buffer plate (35) and the second inclined buffer plate (36) are staggered in an upper and lower direction, and a material discharge port is formed between the first inclined buffer plate (35) and the second inclined buffer plate (36).
4. The scrap aluminum screening production line according to claim 3 is characterized in that: A second air guide plate (37) is further provided inside the box body (30); the second air guide plate (37) and the first inclined buffer plate (35) are symmetrically arranged about a plane parallel to the horizontal plane and are parallel to the second inclined buffer plate (36); one end of the second air guide plate (37) is connected to the inner wall of the box body (30), and the other end is connected to one end of the first inclined buffer plate (35); an air guide channel (38) is formed between the second air guide plate (37) and the second inclined buffer plate (36); and the hair dryer (31) blows air toward the air guide channel (38).
5. The scrap aluminum screening production line according to claim 4, characterized in that: The second inclined buffer plate (36) is provided with a vibration motor (39).
6. The scrap aluminum screening production line according to claim 4, characterized in that: The angles between the first inclined buffer plate (35), the second inclined buffer plate (36) and the second air guide plate (37) and the horizontal direction are all 30 degrees.
7. The scrap aluminum screening production line according to claim 1, characterized in that: The manual screening station includes a preliminary inspection station (45), an impurity removal station (46), a fine sorting station (47), a quality inspection station (48) and a review station (49) arranged in sequence.
8. The scrap aluminum screening production line according to claim 1, characterized in that: The discharge pipe (43) is Y-shaped and is provided with a first feed port (431), a second feed port (432) and a discharge port (433). The first feed port (431) is provided on the discharge platform (41) on one side of the screening conveyor belt (42), the second feed port (432) is provided on the discharge platform (41) on the other side of the screening conveyor belt (42), and the discharge port (433) is provided above the collecting box (44).