Assembled tray dismounting device

The fixing, disassembly and lifting components of the assembled pallet disassembly device solve the problem of low disassembly efficiency of the "川"-shaped plastic pallet, and realize an efficient and simple pallet disassembly process.

CN223313434UActive Publication Date: 2025-09-09SHANGHAI LIKA PLASTIC PALLET MFG +1
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Patent Information

Application Number
CN202422660096.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-09
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing technology, the disassembly efficiency of the "川"-shaped plastic pallet is low. The traditional method requires destroying the snap-on structure, which makes it difficult to efficiently dismantle large quantities of pallets.

Method used

An assembled pallet disassembly device is used, which includes a fixing component, a disassembly component and a jacking component. The pallet is clamped by the fixing component, the disassembly component pushes the buckle into the support part, and the jacking component pushes out the upper deck to realize the disassembly of the pallet.

Benefits of technology

The efficiency of pallet disassembly is improved, the structure is simple, the operation is convenient, and multiple Sichuan-shaped pallets can be disassembled at the same time, which reduces the operation difficulty and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tray recovery, in particular to an assembled tray dismounting device which comprises a workbench, and a fixing assembly used for fixing a tray, a dismounting assembly used for jacking a buckle into a supporting part and a jacking assembly used for jacking an upper bed board out of a board shaped like a Chinese character'chuan 'are arranged on the workbench. The fixing assembly comprises a limiting plate, a fixing plate and a fixing driving part, the limiting plate is fixed to one end of the upper side face of the workbench, the fixing plate is slidably arranged at the end, away from the limiting plate, of the upper side face of the workbench, and the driving part drives the fixing plate to be close to or away from the limiting plate. When the tray dismounting device is used, a plate shaped like a Chinese character'chuan 'of a tray is clamped and fixed through the fixing assembly, then the buckle is jacked into the supporting part through the dismounting assembly, finally the upper bed board is jacked out of the plate shaped like the Chinese character'chuan' through the jacking assembly, and dismounting of the tray is completed.
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Description

Technical Field

[0001] The utility model relates to the field of pallet recycling technology, and particularly relates to an assembled pallet disassembly device. Background Art

[0002] A pallet is a horizontal platform device used for containerizing, stacking, handling, and transporting goods and products as unit loads. It plays an important role in the fields of logistics, warehousing, transportation, and circulation, and is an indispensable part of the modern logistics system. The main features of the pallet include improving the loading and unloading efficiency, reducing cargo damage and shortages, facilitating mechanized operation, and reducing transportation costs.

[0003] In the related art, referring to Figure 1 , a "chuan" - shaped plastic pallet 01 includes an upper deck board 011 and "chuan" - shaped boards 012. A support part 0111 for supporting the upper deck board 011 and allowing a forklift to pass through is integrally formed on the lower side of the upper deck board 011. The support parts 0111 are arranged in three rows side by side. The "chuan" - shaped boards 012 are correspondingly arranged in three rows. The "chuan" - shaped boards 012 are fixed on the side of the support part 0111 away from the upper deck board 011. Fixing holes 0112 are penetrated through the side walls of the support part 0111, and buckles 0121 are integrally formed on the "chuan" - shaped boards 012. The "chuan" - shaped boards 012 are connected to the support part 0111 by snapping the buckles 0121 into the fixing holes 0112.

[0004] In actual production and use, the above - mentioned "chuan" - shaped plastic pallet 01 has a certain service life. After reaching the service life or being damaged, it needs to be recycled. In order to facilitate recycling and decomposition, the "chuan" - shaped boards 012 need to be removed from the upper deck board 011 and recycled separately. The traditional disassembly method is that workers use an electric drill to drill into the fixing holes 0112 to damage the buckle 0121 structure, and then separate the "chuan" - shaped boards 012 from the upper deck board 011. This disassembly method has a relatively low efficiency when dealing with a large number of disassembly tasks. Therefore, the inventor provides an assembled pallet 01 disassembly device. Summary of the Invention

[0005] In order to facilitate the disassembly and recycling of pallets, the utility model provides an assembled pallet disassembly device.

[0006] The assembled pallet disassembly device provided by the utility model adopts the following technical solutions:

[0007] An assembled tray disassembly device includes a workbench, on which a fixing component for fixing the tray, a disassembly component for pushing the buckle into the support part, and a lifting component for ejecting the upper deck plate from the channel plate are provided; the fixing component includes a limiting plate, a fixing plate, and a fixing driving part. The limiting plate is fixed at one end of the upper side of the workbench, the fixing plate is slidably arranged at the upper side of the workbench at the end far from the limiting plate, and the driving part drives the fixing plate to approach or move away from the limiting plate.

[0008] By adopting the above technical solution, the fixing component, the disassembly component, and the lifting component are provided. In the disassembly work, the channel plate of the tray is clamped and fixed by the fixing component, then the buckle is pushed into the support part by the disassembly component, and finally the upper deck plate is ejected from the channel plate by the lifting component to complete the disassembly of the tray; when the fixing component fixes the tray, first place the tray on the workbench, and drive the fixing plate by the fixing driving part to orient the tray to the limiting plate for clamping and fixing, with a simple structure and convenient operation.

[0009] Optionally, the disassembly component includes a top rod, a disassembly plate slidably arranged on the workbench surface, and a disassembly driving part for driving the disassembly plate; two groups of the disassembly plate and the disassembly driving part are symmetrically arranged, and the disassembly driving part drives the two disassembly plates to approach or move away from each other; multiple top rods are provided and are respectively fixed on the sides of the two disassembly plates close to each other, and the top rods are arranged corresponding to the positions of the buckles on both sides of the channel plate.

[0010] By adopting the above technical solution, the disassembly plate and the disassembly driving part are symmetrically arranged on the workbench. During use, place the channel plate between the two disassembly plates, and then drive the disassembly plate to move towards the channel plate by the disassembly driving part. The top rods on the disassembly plate will push the buckles on the channel plate into the channel plate and cause plastic deformation, resulting in the buckles being unable to pop out, facilitating the disassembly of the channel plate.

[0011] Optionally, multiple groups of the disassembly component are provided corresponding to the number of channel plates and are in one-to-one correspondence with the channel plates.

[0012] By adopting the above technical solution, the number of the disassembly component is set corresponding to the number of channel plates. During disassembly, multiple channel plates can be disassembled simultaneously by multiple groups of the disassembly component, which can effectively improve the disassembly efficiency.

[0013] Optionally, guide rails are fixed on the workbench surface along the movement direction of the disassembly plate, multiple guide rails are distributed along the direction perpendicular to the movement of the disassembly plate, and sliding grooves for slidingly cooperating with the guide rails are opened on the side of the disassembly plate close to the workbench.

[0014] By adopting the above technical solution, a guide rail is arranged on the workbench, a sliding groove corresponding to the guide rail is opened on the disassembly plate, and when the disassembly driving part drives the disassembly plate to move, the disassembly plate slides along the guide rail, which can effectively improve the moving accuracy of the disassembly plate and enable the ejector rod to accurately insert into the fixing hole of the tray.

[0015] Optionally, the lifting component includes a lifting rod for ejecting the upper floor plate from the channel-shaped plate and a lifting driving part for driving the lifting rod to move. The lifting driving part is located below the workbench, and the lifting rod penetrates through the tabletop of the workbench and is in sliding fit with it.

[0016] By adopting the above technical solution, a lifting component is arranged. After the movement of the disassembly component is completed, the lifting driving part drives the lifting rod to move upward, and the lifting rod jacks up the upper floor plate, making the upper floor plate separate from the channel-shaped plate to complete the disassembly work of the tray.

[0017] Optionally, two lifting rods are arranged and are respectively located on both sides of the lifting driving part. A lifting plate is connected to one end of the two lifting rods close to the upper floor plate.

[0018] By adopting the above technical solution, a lifting plate is fixed at the top end of the lifting rod, and the upper floor plate is jacked up through the lifting plate, making the upper floor plate受力均匀 (the force is evenly distributed) and easy to separate from the channel-shaped plate.

[0019] Optionally, two sets of the lifting components are symmetrically arranged and are respectively located at positions close to both sides of the workbench.

[0020] By adopting the above technical solution, two sets of the lifting components are arranged. The two sets of lifting components jack up the upper floor plate simultaneously from both sides, which can make the force on the upper floor plate more evenly distributed and facilitate its separation from the channel-shaped plate.

[0021] Optionally, pulleys are fixed on the tabletop of the workbench on the side far from the fixing plate.

[0022] By adopting the above technical solution, when the tray is carried onto the workbench, the tray can be placed on the pulleys and dragged into the workbench, making the operation more labor-saving.

[0023] In summary, the present utility model includes at least one of the following beneficial technical effects:

[0024] 1. By arranging the fixing component, the disassembly component and the lifting component, in the disassembly work, the channel-shaped plate of the tray is clamped and fixed by the fixing component, then the buckle is pushed into the supporting part by the disassembly component, and finally the upper floor plate is jacked up from the channel-shaped plate by the lifting component to complete the disassembly of the tray. When the fixing component fixes the tray, first place the tray on the workbench, and drive the fixing plate by the fixing driving part to orient and limit the tray and perform clamping and fixing. The structure is simple and the operation is convenient;

[0025] 2. By symmetrically arranging the disassembly plates and the disassembly drive parts on the workbench, when in use, the Sichuan plate is placed between the two disassembly plates, and then the disassembly drive parts drive the disassembly plates toward the Sichuan plate. The ejector rods on the disassembly plates will push the buckles on the Sichuan plate into the Sichuan plate and produce plastic deformation, so that the buckles cannot be ejected, making it easier to disassemble the Sichuan plate;

[0026] 3. By setting up a jacking assembly, after the movement of the disassembly assembly is completed, the jacking drive drives the jacking rod to move upward, and the jacking rod lifts the upper deck upward, so that the upper deck is separated from the Sichuan-shaped board, completing the disassembly of the pallet. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural diagram of a tray involved in the background technology of an embodiment of the present utility model;

[0028] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0029] Figure 3 It is a structural diagram highlighting the disassembled components;

[0030] Figure 4 yes Figure 3 Magnified view of area A in the middle;

[0031] Figure 5 It is a bottom view of an embodiment of the present utility model.

[0032] Figure numerals: 01, pallet; 011, upper deck; 0111, support part; 0112, fixing hole; 012, Sichuan plate; 0121, buckle; 1, workbench; 2, fixing assembly; 21, limit plate; 22, fixing plate; 221, ridge; 23, fixed drive member; 3, disassembly assembly; 31, disassembly plate; 311, slide groove; 32, disassembly drive member; 33, jack; 34, guide rail; 4, lifting assembly; 41, lifting rod; 42, lifting plate; 43, lifting drive member; 44, linkage rod; 5, pulley. DETAILED DESCRIPTION

[0033] The following is combined with Figure 2-5 The utility model is described in further detail.

[0034] The utility model embodiment discloses a disassembly device for an assembled pallet 01, referring to Figure 1 and Figure 2, including a workbench 1, a fixing component 2, a disassembly component 3 and a lifting component 4 arranged on the workbench 1. When disassembling the pallet 01, the Sichuan-shaped board 012 of the pallet 01 is clamped and fixed by the fixing component 2, and then the clip 0121 on the Sichuan-shaped board 012 is pushed into the Sichuan-shaped board 012 through the disassembly component 3, and finally the upper board 011 of the pallet 01 is pushed out through the lifting component 4, and the disassembly work of the pallet 01 can be completed.

[0035] Reference Figure 2 and Figure 3 The fixing assembly 2 includes a limit plate 21, a fixing plate 22 and a fixed driving member 23. The limit plate 21 is a long strip plate body, and the limit plate 21 is fixed to one end of the table surface of the workbench 1; the fixing plate 22 is slidably set on the table surface of the workbench 1 at the end away from the limit plate 21, and the fixing plate 22 is parallel to the limit plate 21; the fixed driving member 23 is set as a cylinder, and two fixed driving members 23 are provided, respectively located at both ends of the fixing plate 22, and the fixed driving member 23 is located at the end of the fixing plate 22 away from the limit plate 21. The fixed driving member 23 is fixed on the workbench 1, and the piston rod of the fixed driving member 23 is connected to the fixing plate 22 and drives the fixing plate 22 close to or away from the limit plate 21, thereby clamping and fixing the pallet 01.

[0036] A ridge 221 is integrally formed on the side of the fixing plate 22 near the limiting plate 21. The ridge 221 is located on the side of the fixing plate 22 near the workbench 1, and the limiting plate 21 is at the same height as the ridge 221. When clamping and securing the pallet 01, the ridge 221 and the limiting plate 21 only clamp and secure the "Chuan" board 012 of the pallet 01, without contacting the upper deck 011, allowing for easy removal of the upper deck 011.

[0037] When the fixing component 2 clamps and fixes the Sichuan plate 012, the fixing component 2 abuts against the two ends of the Sichuan plate 012, and the disassembly component 3 is provided with three groups corresponding to the three Sichuan plates 012. The disassembly component 3 includes a disassembly plate 31, a disassembly drive 32 and a push rod 33. There are two disassembly plates 31, which are symmetrically arranged on both sides of the Sichuan plate 012 and are parallel to the Sichuan plate 012; the disassembly drive 32 is set as a cylinder, and there are two disassembly drives 32 corresponding to each disassembly plate 31, and are respectively located at the two ends of the disassembly plate 31. The disassembly drive 32 is located on the side where the two disassembly plates 31 are away from each other. The disassembly drive 32 is fixed on the workbench 1, and the piston rod of the disassembly drive 32 is connected to the disassembly plate 31 to drive the two disassembly plates 31 closer to each other; the push rod 33 is fixed on the side where the two disassembly plates 31 are close to each other, and there are multiple push rods 33 corresponding to the positions of the buckles 0121 on the Sichuan plate 012.

[0038] The disassembly assembly 3 also includes guide rails 34 fixed to the workbench 1 along the direction of movement of the disassembly plate 31. Multiple guide rails 34 are distributed along the length of the disassembly plate 31. Slide grooves 311 are defined on the disassembly plate 31 at positions corresponding to the guide rails 34. The guide rails 34 slidably engage with the slide grooves 311. The guide rails 34 enhance the stability of the disassembly plate 31 when the disassembly driver 32 drives the disassembly plate 31 to move.

[0039] After the pallet 01 is clamped and fixed by the fixing assembly 2, the disassembly plate 31 is driven to approach the Sichuan-shaped board 012 by the disassembly driving member 32. The push rod 33 will push the buckle 0121 on the Sichuan-shaped board 012 inward and cause the buckle 0121 to plastically deform and fail. Then the disassembly driving member 32 drives the disassembly plate 31 to reset. At this time, the upper board 011 can be directly removed from the Sichuan-shaped board 012.

[0040] Reference Figure 3 and Figure 5 There are two groups of jacking components 4, which are located between adjacent Sichuan-shaped plates 012. The jacking assembly 4 includes a jacking rod 41, a jacking plate 42 and a jacking drive 43. Two jacking rods 41 are provided, which are respectively located on one side close to the fixed plate 22 and the limit plate 21. The jacking rod 41 vertically passes through the table surface of the workbench 1 and slides with it; the jacking drive 43 is set as a cylinder, and a linkage rod 44 is connected to one end of the two jacking rods 41 located on the lower side of the workbench 1. The jacking drive 43 is located between the two jacking rods 41, and the jacking drive 43 is fixed on the workbench 1. The piston rod of the jacking drive 43 is connected to the linkage rod 44, and the jacking drive 43 simultaneously drives the two jacking rods 41 to rise and fall through the linkage rod 44; the jacking plate 42 is fixed to one end of the two jacking rods 41 located above the workbench 1. When the jacking drive 43 drives the jacking rod 41 to rise, the jacking plate 42 can directly lift the upper deck 011 of the pallet 01 and separate it from the Sichuan-shaped board 012.

[0041] Reference Figure 3 A pulley 5 is fixed on the surface of the workbench 1 at one end close to the limit plate 21. Multiple pulleys 5 are provided corresponding to the Sichuan-shaped plate 012. When placing the tray 01 on the workbench 1, the tray 01 can be placed on the pulley 5 and dragged, which can reduce the friction between the tray 01 and the workbench 1 and make the operation more labor-saving.

[0042] The implementation principle of the assembled pallet 01 disassembly device disclosed in the embodiment of the present utility model is: by setting a fixing component 2, a disassembly component 3 and a lifting component 4, the Sichuan plate 012 of the pallet 01 is clamped and fixed by the fixing component 2, and then the clip 0121 of the Sichuan plate 012 is pushed into the Sichuan plate 012 by the disassembly component 3, and the clip 0121 is deformed and invalidated, and finally the upper deck 011 of the pallet 01 is lifted upward by the lifting component 4, thereby realizing the disassembly and separation of the upper deck 011 and the Sichuan plate 012. The overall structure is simple and easy to operate, which can effectively improve production efficiency.

[0043] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. An assembled pallet disassembly device, characterized by: It includes a workbench (1), on which there are a fixing component (2) for fixing trays, a disassembly component (3) for pushing the buckle into the support part, and a lifting component (4) for pushing the upper floor board out of the channel-shaped board; the fixing component (2) includes a limiting plate (21), a fixing plate (22), and a fixing driving part (23). The limiting plate (21) is fixed at one end of the upper side of the workbench (1), the fixing plate (22) is slidably arranged at the upper side of the workbench (1) at the end far from the limiting plate (21), and the driving part drives the fixing plate (22) to approach or move away from the limiting plate (21).

2. The assembled pallet disassembly device according to claim 1, characterized in that: The disassembly component (3) includes a ejector rod (33), a disassembly plate (31) slidably arranged on the tabletop of the workbench (1), and a disassembly driving part (32) for driving the disassembly plate (31); there are two groups of the disassembly plate (31) and the disassembly driving part (32) symmetrically arranged, and the disassembly driving part (32) drives the two disassembly plates (31) to approach or move away from each other; there are multiple ejector rods (33) which are respectively fixed on the side where the two disassembly plates (31) approach each other, and the ejector rods (33) are arranged corresponding to the positions of the buckles on both sides of the channel-shaped board.

3. The assembled pallet disassembly device according to claim 2, characterized in that: There are multiple groups of the disassembly component (3) arranged corresponding to the number of channel-shaped boards, and they correspond to the channel-shaped boards one by one.

4. The assembled pallet disassembly device according to claim 2, characterized in that: On the tabletop of the workbench (1), guide rails (34) are fixed along the movement direction of the disassembly plate (31), there are multiple guide rails (34) distributed along the direction perpendicular to the movement of the disassembly plate (31), and a sliding groove (311) slidably matched with the guide rails (34) is opened on the side of the disassembly plate (31) close to the workbench (1).

5. The assembled pallet disassembly device according to claim 1, characterized in that: The lifting component (4) includes a lifting rod (41) for pushing the upper floor board out of the channel-shaped board and a lifting driving part (43) for driving the lifting rod (41) to move. The lifting driving part (43) is located below the workbench (1), and the lifting rod (41) penetrates through the tabletop of the workbench (1) and is slidably matched with it.

6. The assembled pallet disassembly device according to claim 5, characterized in that: There are two lifting rods (41) which are respectively located on both sides of the lifting driving part (43), and a lifting plate (42) is connected to the ends of the two lifting rods (41) close to the upper floor board.

7. The assembled pallet disassembly device according to claim 5, characterized in that: There are two groups of the lifting component (4) arranged symmetrically, and they are respectively located at positions close to both sides of the workbench (1).

8. The assembled pallet disassembly device according to claim 1, characterized in that: On the tabletop of the workbench (1), a pulley (5) is fixed on the side far from the fixing plate (22).