Quick aligning and clamping tool for wind power planet wheel end face hole

Abstract

The utility model provides a quick aligning and clamping tool for an end face hole of a wind power planet wheel. The quick aligning and clamping tool is characterized in that the planet wheel is fixed on a workbench of a vertical machining center; the tooth surface pressing plate, the small equal-height block, the small pressing plate, the screw rod and the large equal-height block form an alignment structure combination, the small equal-height block is placed on the workbench, the tooth surface pressing plate is aligned with a tooth surface of a tooth groove, and the other end of the tooth surface pressing plate is horizontally placed on the small equal-height block; a large equal-height block is placed on a workbench, a screw head of a screw is placed in a T-shaped groove of a vertical machining workbench, the screw penetrates through a through hole formed in a small pressing plate, a nut is arranged on an external thread, exposed out of the small pressing plate, of the screw in a screwed mode, and the nut tightly presses the small pressing plate to enable the small pressing plate to press a tooth surface pressing plate. The machining efficiency of wind power planet wheel end face hole machining is improved.

Description

Technical Field

[0001] The utility model relates to the field of wind power gear boxes, in particular to a fast alignment clamping tool for wind power planetary wheel end surfaces. Background Art

[0002] As wind turbine gearboxes move toward higher power densities, the reliability and strength requirements for gearbox components are becoming increasingly stringent. Since the planetary gears are primarily helical gears, the screw holes on the end faces cannot be uniformly distributed and must be located in the middle of the tooth thickness, leaving no space for the tooth slots. This can affect batch processing and reduce efficiency. Utility Model Content

[0003] The utility model provides a wind turbine planetary wheel end surface fast alignment clamping tool, which aims to solve the shortcomings of the prior art and improve the processing efficiency of wind turbine planetary wheel end surface processing.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A wind turbine planetary wheel end face quick alignment fixture, characterized by:

[0006] The planetary gear is fixed on the workbench of the vertical machining center;

[0007] The tooth surface pressure plate, small contour block, small pressure plate, screw, and large contour block form the alignment structure combination, among which:

[0008] Place the small contour block on the workbench, align the tooth surface pressure plate with the tooth surface of one tooth groove, and place the other end of the tooth surface pressure plate horizontally on the small contour block;

[0009] A large equal-height block is placed on the workbench, the screw head of the screw is placed in the T-slot of the vertical machining workbench, the screw passes through the through hole opened on the small pressure plate, the nut is screwed on the external thread of the screw exposed to the small pressure plate, and the nut presses the small pressure plate so that the small pressure plate presses the tooth surface pressure plate.

[0010] Two or more alignment structure combinations are evenly distributed around the circumference of the axis of the planetary gear.

[0011] The screw head of the locking screw is placed in the T-slot of the workbench of the vertical machining center, the axis hole of the planetary gear is sleeved on the locking screw, and the planetary gear is placed on the workbench; the large pressure plate is placed on the upper end face of the planetary gear, and the locking nut is screwed on the external thread of the locking screw exposed to the large pressure plate and the large pressure plate is pressed to fix the planetary gear on the workbench.

[0012] The utility model is beneficial in that:

[0013] This solution incorporates a clamping fixture into the vertical machining center, enabling rapid positioning and clamping. After the first piece is aligned and machined, the machining center establishes a coordinate system to align the end face surface relative to the required position. As long as the toothed pressure plate and the large and small equal-height blocks in the fixture are fixed, the relative positions of the end face surfaces of subsequent batches of parts will also be fixed, ensuring the required position of the end face screw holes in batches. Subsequent batches of products can be placed directly in the same position as the first piece, and the machining center can then process directly according to the coordinates determined in the initial machining, greatly improving machining efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] Figure 1 It is a partial cross-sectional view of the utility model;

[0016] Figure 2 It is a top view of the utility model. DETAILED DESCRIPTION

[0017] In order to more clearly illustrate the technical solution of the present invention, the following will briefly introduce the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other embodiments can be obtained based on these drawings without inventive work. In order to facilitate understanding of the present invention, the following will be described in more detail with reference to the drawings and specific embodiments.

[0018] It should be noted that when an element is described as being "fixed to" another element, it can be directly on the other element, or one or more elements can be present in between. When an element is described as being "connected" to another element, it can be directly connected to the other element, or one or more elements can be present in between. The terms "upper", "lower", "inner", "outer", "bottom", etc. used in this specification indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0019] like Figure 1 、 Figure 2 As shown:

[0020] Tooling use process:

[0021] 1. Place the screw head 11 of the set screw 1 in the T-slot 101 of the worktable 100 of the vertical machining center. Slide the shaft hole 40 of the first workpiece - the planetary gear 4 - onto the set screw 1. Place the planetary gear 4 on the worktable 100.

[0022] 2. Place the large pressure plate 3 on the upper end surface of the planetary gear 4, screw the fastening nut 2 onto the external thread of the fastening screw 1 exposed on the large pressure plate 3 and press the large pressure plate tightly to fix the planetary gear 4 on the workbench 100;

[0023] 3. Place the small contour block 7 on the workbench 100, align the tooth surface pressure plate 5 with the tooth surface of one tooth groove, and place the other end of the tooth surface pressure plate 5 horizontally on the small contour block 7;

[0024] 4. Place the large contour block 10 at a suitable position on the workbench 100. Place the screw head 91 of the screw rod 9 in the T-slot 102 of the vertical machining workbench 100. Pass the screw rod 9 through the through hole 60 provided in the small pressure plate 6. Thread the nut 8 onto the external thread of the screw rod 9 exposed to the small pressure plate 6. The nut 8 presses the small pressure plate 6 tightly. In this way, the small pressure plate 6 presses the tooth surface pressure plate 5.

[0025] 5. Install the alignment structure consisting of three sets of tooth surface pressure plates 5, small contour blocks 7, small pressure plates 6, screws 9, and large contour blocks 10 evenly distributed around the axis of the planetary gear 4 according to step 4;

[0026] 6. Mark and align the relative position of the first planetary gear end face screw hole 41, machine the end face screw hole 41 according to the angle requirements, and establish a coordinate system. As long as the positions of the tooth surface pressure plate 5, the large contour block 10, and the small contour block 7 remain unchanged, the relative position of the planetary gear end face screw hole 41 and the coordinate system can be fixed;

[0027] 7. After the first workpiece - planetary gear 4 is completed, just remove the locking nut 2 and the large pressure plate 3, replace the batch of planetary gears, align and align the large contour block 10 and the small contour block 7 that have been fixed and clamped on the workbench 100, and fine-tune the tooth surface pressure plate 5; then follow step 2 to complete the clamping and fixing, and the processing can be completed according to the relative position requirements of the coordinate system.

[0028] The end surface of the first planetary gear is aligned and clamped according to the angle requirements. After processing is completed, the subsequent batches of planetary gears can be directly processed according to the position requirements of the first piece to ensure the relative position requirements. There is no need to repeatedly mark and align, and the tooth surface pressure plate and equal-height blocks in the tooling do not need to be repeatedly disassembled.

[0029] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other. The above description of the disclosed embodiments enables professionals and technicians in this field to implement or use the utility model. Various modifications to these embodiments will be obvious to professionals and technicians in this field. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A wind turbine planetary wheel end face quick alignment fixture, characterized by: The planetary gear is fixed on the workbench of the vertical machining center; the tooth surface pressure plate, small contour block, small pressure plate, screw, and large contour block form an alignment structure combination, among which: the small contour block is placed on the workbench, the tooth surface pressure plate is aligned with the tooth surface of a tooth groove, and the other end of the tooth surface pressure plate is placed horizontally on the small contour block; the large contour block is placed on the workbench, the screw head of the screw is placed in the T-slot of the vertical machining workbench, the screw passes through the through hole opened in the small pressure plate, the nut is screwed on the external thread of the screw exposed to the small pressure plate, and the nut presses the small pressure plate so that the small pressure plate presses the tooth surface pressure plate.

2. A wind turbine planetary gear end face quick alignment fixture as claimed in claim 1, characterized in that: Two or more alignment structure combinations are evenly distributed around the circumference of the axis of the planetary gear.

3. The wind turbine planetary gear end face quick alignment fixture according to claim 1, characterized in that: The screw head of the locking screw is placed in the T-slot of the workbench of the vertical machining center, the axis hole of the planetary gear is sleeved on the locking screw, and the planetary gear is placed on the workbench; the large pressure plate is placed on the upper end face of the planetary gear, and the locking nut is screwed on the external thread of the locking screw exposed to the large pressure plate and the large pressure plate is pressed to fix the planetary gear on the workbench.

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