Winding drum splitting machine

By designing an automated reel slitting machine, the safety risks and inefficiency of manually removing small-sized non-woven fabric reels are solved, and the automated slitting and pushing of non-woven fabric reels is achieved, thereby improving production efficiency.

CN223314108UActive Publication Date: 2025-09-09GUANGDONG JIANGMEN DUOMEI NON-WOVEN CLOTH CO LTD
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Patent Information

Application Number
CN202422576740.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-09
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

In the prior art, small-sized non-woven fabric reels need to be manually removed after being cut, resulting in safety risks and low efficiency.

Method used

A reel slitting machine is designed, which includes a workbench, a fixing device, a cutting device and a feeding device to realize automatic slitting and pushing and reduce manual intervention.

Benefits of technology

The automatic slitting and pushing of the non-woven fabric reel is realized, which improves production efficiency and ensures the safety of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding drum splitting machine which comprises a workbench. The fixing device is arranged at one end of the workbench, and the fixing device is electrically connected with the control box; the cutting device comprises a first translation mechanism and a cutting mechanism, the cutting mechanism is installed on the first translation mechanism, the first translation mechanism is arranged on the left side or the right side of the fixing device and comprises a first guide rail, a first moving seat and a first driver, the first guide rail is fixed to the workbench, and the axis of the first guide rail is parallel to the cutting direction; the first moving seat is slidably connected with the first guide rail, the first driver is fixed to the workbench and arranged on the same side with the first guide rail, and the output end of the first driver is connected with the first moving seat. And the discharging device comprises a second translation mechanism and a material pushing mechanism, the discharging device and the cutting device are oppositely arranged, the material pushing mechanism is installed on the second translation mechanism, and the second translation mechanism drives the material pushing mechanism to move so that the material pushing mechanism can push the cut winding drum out of the fixing device.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding drum slitting, in particular to a winding drum slitting machine. Background Art

[0002] Non-woven fabrics are typically wound on a reel. However, when slitting non-woven fabric into smaller widths, the corresponding reel length is also shorter. Currently, the long reel is typically slit into smaller reels based on actual needs. However, after slitting, the smaller reels must be manually removed from the support shaft one by one, which compromises worker safety and is inefficient. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems in the prior art. To this end, the utility model proposes a winding drum slitting machine, which helps to improve production efficiency.

[0004] A reel slitting machine according to an embodiment of the present invention includes:

[0005] A workbench is provided with a control box;

[0006] A fixing device is provided at one end of the workbench, and the fixing device is electrically connected to the control box;

[0007] The cutting device includes a first translation mechanism and a cutting mechanism, the cutting mechanism being mounted on the first translation mechanism, the first translation mechanism being disposed on the left or right side of the fixing device, the first translation mechanism including a first guide rail, a first movable seat, and a first drive, the first guide rail being fixed to the workbench, the axis of the first guide rail being parallel to the cutting direction, the first movable seat being slidably connected to the first guide rail, the first drive being fixed to the workbench and disposed on the same side as the first guide rail, and the output end of the first drive being connected to the first movable seat;

[0008] The unloading device includes a second translation mechanism and a pushing mechanism. The unloading device is arranged opposite to the cutting device. The pushing mechanism is installed on the second translation mechanism. The second translation mechanism drives the pushing mechanism to move so that the pushing mechanism can push the winding drum that has been cut out of the fixing device.

[0009] The reel slitting machine according to the present invention has at least the following beneficial effects: after the reel to be slit is fixed to a fixture, a cutting device slits the reel into multiple smaller reels. After slitting is complete, workers no longer need to manually remove the slit reels from the fixture; the pushing mechanism automatically pushes the slit reels from the fixture. This highly automated process helps ensure a safe working environment for workers and improves production efficiency.

[0010] According to an embodiment of the present invention, a winding drum slitting machine comprises a fixing device comprising a rotating mechanism, a clamping claw, and a support rod. The support rod and the clamping claw are fixed to the rotating mechanism, the axis of the support rod being coaxial with the axis of the rotating mechanism, and a plurality of clamping claws being arranged around the support rod. The rotating mechanism drives the support rod to rotate, thereby enabling the cutting mechanism to perform circumferential cutting of the winding drum. The support rod provides central support for the winding drum, and the clamping claws are used to clamp the winding drum, ensuring the stability of the winding drum on the support rod and facilitating cutting.

[0011] According to a winding drum slitting machine of an embodiment of the present invention, a fixing block is provided at one end of the support rod away from the rotating mechanism, and the fixing block is detachably connected to the support rod to accommodate winding drums of different lengths.

[0012] According to a reel slitting machine of an embodiment of the present invention, the fixing block has a mounting hole, and the support rod is plugged into the mounting hole.

[0013] According to an embodiment of the present invention, a winding drum slitting machine has a mounting slot provided on the outer wall of a support rod, the mounting slot extending along the axis of the support rod. A fixing block is connected to the mounting slot via screws and secured to the support rod. The fixing block can be secured to the support rod via either a plug-in connection or a screw connection. The plug-in connection is simple and quick, while the screw connection is more stable.

[0014] According to a winding drum slitting machine of an embodiment of the present invention, the second translation mechanism includes a second guide rail, a second movable seat and a second drive. The second guide rail is fixed on the workbench, the axis of the second guide rail is parallel to the cutting direction, the second movable seat is slidably connected to the second guide rail, the second drive is fixed on the workbench and arranged on the same side of the second guide rail, and the output end of the second drive is connected to the second movable seat.

[0015] According to a reel slitting machine of an embodiment of the present invention, the pushing mechanism includes a mounting seat, a first cylinder and a clamping claw, the mounting seat is fixed on the second translation mechanism, the first cylinder is arranged on the mounting seat, and the clamping claw is connected to the output end of the first cylinder.

[0016] According to a reel slitting machine of an embodiment of the present invention, the pushing mechanism further includes a second cylinder, the second cylinder is fixed on the mounting base, and the output ends of the first cylinder and the second cylinder are connected.

[0017] According to an embodiment of the present invention, a winding drum slitting machine includes a cutting mechanism comprising a third translation mechanism and a cutter, wherein the third translation mechanism is mounted on a first movable base, and the cutter is mounted on the third translation mechanism. The third translation mechanism drives the cutter toward or away from the winding drum to be slit to complete the slitting.

[0018] According to an embodiment of the present invention, a reel slitting machine includes a third translation mechanism equipped with a displacement sensor. The displacement sensor is electrically connected to a control box and monitors in real time the travel of the third translation mechanism as the cutter cuts the reel, ensuring that the cutter does not cut into the support rod when cutting the reel, thereby extending the service life of the cutter blade.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 This is a structural diagram of a reel-slitting machine according to an embodiment of the present invention;

[0022] Description of reference numerals:

[0023] Workbench 100;

[0024] Fixing device 200; rotating mechanism 210; claw 220; support rod 230; mounting groove 231; fixing block 240;

[0025] Cutting device 300; first guide rail 310; first movable base 320; first drive 330; cutting machine 340; third translation mechanism 350;

[0026] The material unloading device 400 ; the second guide rail 410 ; the second movable base 420 ; the second drive 430 ; the mounting base 440 ; the first cylinder 450 ; the clamping jaw 460 ; and the second cylinder 470 . DETAILED DESCRIPTION

[0027] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0028] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0029] In utility model descriptions, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0030] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0031] Reference Figure 1 The embodiment of the present invention provides a reel slitting machine, including a workbench 100, which is provided with a control box; a fixing device 200, which is arranged at one end of the workbench 100, and the fixing device 200 is electrically connected to the control box; a cutting device 300, including a first translation mechanism and a cutting machine 340, the cutting machine 340 is installed on the first translation mechanism, the first translation mechanism is arranged on the left or right side of the fixing device 200, the first translation mechanism includes a first guide rail 310, a first movable seat 320 and a first drive 330, the first guide rail 310 is fixed on the workbench 100, the first guide rail 310 is fixed on the workbench 100, and the first guide rail 310 is fixed on the workbench 100. The axis of a guide rail 310 is parallel to the cutting direction, the first movable seat 320 is slidably connected to the first guide rail 310, the first drive 330 is fixed on the workbench 100 and is arranged on the same side as the first guide rail 310, and the output end of the first drive 330 is connected to the first movable seat 320; the unloading device 400 includes a second translation mechanism and a pushing mechanism. The unloading device 400 is arranged opposite to the cutting device 300, and the pushing mechanism is installed on the second translation mechanism. The second translation mechanism drives the pushing mechanism to move so that the pushing mechanism pushes the winding drum that has been completed slitting out of the fixing device 200.

[0032] After the reel to be cut is fixed to the fixture 200, the cutting device 300 cuts the reel into multiple smaller reels. After the cuts are complete, workers no longer need to manually remove the cut reels from the fixture 200; the pushing mechanism automatically pushes the cut reels from the fixture 200. This highly automated process helps ensure a safe working environment for workers and improves production efficiency.

[0033] According to some embodiments of the present application, the fixing device 200 includes a rotating mechanism 210, a clamping claw 220, and a support rod 230. The support rod 230 and the clamping claw 220 are fixed to the rotating mechanism 210. The axis of the support rod is coaxial with the axis of the rotating mechanism 210, and multiple clamping claws 220 are arranged around the support rod 230. The rotating mechanism 210 can drive the support rod 230 to rotate to enable the cutting machine 340 to cut the winding drum. The support rod 230 provides central support for the winding drum, and the clamping claw 220 is used to clamp the winding drum to ensure the stability of the winding drum on the support rod 230 to facilitate cutting.

[0034] According to some embodiments of the present application, a fixing block 240 is provided at one end of the support rod 230 away from the rotating mechanism 210 , and the fixing block 240 is detachably connected to the support rod 230 to accommodate winding drums of different lengths.

[0035] According to some embodiments of the present application, the fixing block 240 has a mounting hole, and the support rod 230 is plugged into the mounting hole.

[0036] According to some embodiments of the present application, the outer wall of the support rod 230 is provided with a mounting groove 231, which extends along the axis of the support rod 230. The fixing block 240 is connected to the mounting groove 231 by screws and fixed to the support rod 230. The fixing block 240 can be fixed to the support rod 230 by plugging or screwing. The plugging method is simple and quick, while the screw connection method is more stable.

[0037] According to some embodiments of the present application, the second translation mechanism includes a second guide rail 410, a second movable seat 420 and a second drive 430. The second guide rail 410 is fixed on the workbench 100, the axis of the second guide rail 410 is parallel to the cutting direction, the second movable seat 420 is slidably connected to the second guide rail 410, the second drive 430 is fixed on the workbench 100 and is arranged on the same side as the second guide rail 410, and the output end of the second drive 430 is connected to the second movable seat 420.

[0038] According to some embodiments of the present application, the pushing mechanism includes a mounting base 440, a first cylinder 450, and a clamping jaw 460. The mounting base 440 is fixed to the second translation mechanism, the first cylinder 450 is disposed on the mounting base 440, and the clamping jaw 460 is connected to the output end of the first cylinder 450. Furthermore, the pushing mechanism also includes a second cylinder 470, which is fixed to the mounting base 440, and the first cylinder 450 is connected to the output end of the second cylinder 470. The first cylinder 450 drives the clamping jaw 460 toward the winding drum, and the second cylinder 470 is used to adjust the height of the clamping jaw 460 relative to the winding drum.

[0039] According to some embodiments of the present application, the cutter 340 includes a third translation mechanism 350 and the cutter 340. The third translation mechanism 350 is mounted on the first movable base 320, and the cutter 340 is mounted on the third translation mechanism 350. The third translation mechanism 350 drives the cutter 340 toward or away from the winding drum to be slit to complete the slitting. Furthermore, a lifting mechanism can be provided to adjust the height of the cutter 340 relative to the winding drum to ensure cutting quality.

[0040] According to some embodiments of the present application, the third translation mechanism 350 is provided with a displacement sensor. The displacement sensor is electrically connected to the control box and monitors in real time the travel of the third translation mechanism 350 when the cutter 340 cuts the take-up roll. This ensures that the cutter 340 does not cut into the support rod 230 when cutting the take-up roll, thereby extending the service life of the cutter blade of the cutter 340.

[0041] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the illustrative use of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0042] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A reel slitting machine, characterized in that: include: A workbench is provided with a control box; a fixing device, disposed at one end of the workbench, the fixing device being electrically connected to the control box; The cutting device includes a first translation mechanism and a cutting mechanism, wherein the cutting mechanism is mounted on the first translation mechanism, and the first translation mechanism is disposed on the left or right side of the fixing device. The first translation mechanism includes a first guide rail, a first movable seat, and a first drive. The first guide rail is fixed to the workbench, and the axis of the first guide rail is parallel to the cutting direction. The first movable seat is slidably connected to the first guide rail. The first drive is fixed to the workbench and disposed on the same side as the first guide rail. The output end of the first drive is connected to the first movable seat. The unloading device includes a second translation mechanism and a pushing mechanism. The unloading device is arranged opposite to the cutting device. The pushing mechanism is installed on the second translation mechanism. The second translation mechanism drives the pushing mechanism to move so that the pushing mechanism pushes the winding drum that has completed slitting out of the fixing device.

2. A reel slitting machine according to claim 1, characterized in that: The fixing device includes a rotating mechanism, a clamping claw and a support rod. The support rod and the clamping claw are fixed to the rotating mechanism. The axis of the support rod is coaxial with the axis of the rotating mechanism. A plurality of the clamping claws are arranged around the support rod.

3. A reel slitting machine according to claim 2, characterized in that: A fixing block is provided at one end of the support rod away from the rotating mechanism, and the fixing block is detachably connected to the support rod.

4. The reel slitting machine according to claim 3, characterized in that: The fixing block has a mounting hole, and the supporting rod is plugged into the mounting hole.

5. The reel slitting machine according to claim 3, characterized in that: The outer wall of the support rod is provided with a mounting groove, and the mounting groove extends along the axial direction of the support rod. The fixing block is connected to the mounting groove and fixed on the support rod by screws.

6. The reel slitting machine according to claim 1, characterized in that: The second translation mechanism includes a second guide rail, a second movable seat and a second drive. The second guide rail is fixed on the workbench, the axis of the second guide rail is parallel to the cutting direction, the second movable seat is slidably connected to the second guide rail, the second drive is fixed on the workbench and arranged on the same side of the second guide rail, and the output end of the second drive is connected to the second movable seat.

7. The reel slitting machine according to claim 1, characterized in that: The pushing mechanism includes a mounting seat, a first cylinder and a clamping claw. The mounting seat is fixed on the second translation mechanism. The first cylinder is arranged on the mounting seat. The clamping claw is connected to the output end of the first cylinder.

8. The reel slitting machine according to claim 7, characterized in that: The pushing mechanism further includes a second cylinder, which is fixed on the mounting seat, and the output ends of the first cylinder and the second cylinder are connected.

9. The reel slitting machine according to claim 1, characterized in that: The cutting mechanism includes a third translation mechanism and a cutting machine. The third translation mechanism is installed on the first movable seat, and the cutting machine is installed on the third translation mechanism.

10. The reel slitting machine according to claim 9, characterized in that: The third translation mechanism is provided with a displacement sensor.