Material distribution mechanism

By designing a material distribution mechanism and utilizing the first and second conveying devices and related components, the problems of wire accumulation and cost increase are solved, efficient distribution and recycling of materials are achieved, and production efficiency is improved.

CN223315791UActive Publication Date: 2025-09-09WUCHAN CHANGPENG CHEM IND CO LTD +1
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Patent Information

Application Number
CN202422917671.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-09
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

During the processing of electronic detonators, the wire loading device runs faster than the unloading device, resulting in wire accumulation, increasing production line costs, and making it difficult to efficiently distribute wire when producing detonators of different specifications.

Method used

A material distribution mechanism is designed, which includes two first conveying devices and one second conveying device. Through a first transfer component, a pushing component and a docking component, the material is diverted to the second conveying device, thereby rationally distributing the material, reducing waiting time and saving costs.

Benefits of technology

It achieves efficient distribution and recycling of materials, reduces production costs, and improves production efficiency, especially the flexibility in producing detonators of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material distribution mechanism which comprises two first conveying devices arranged in a spaced mode and a second conveying device arranged between the two first conveying devices, and flow dividing devices are arranged between the two first conveying devices and the second conveying device. Each of the first conveying device, the second conveying device and the shunting device comprises a material conveying track and a no-load tool return track which are arranged in parallel up and down; a first transferring assembly is arranged on the first conveying device, a first pushing assembly and a pulling assembly are arranged at the end, close to the second conveying device, of the flow dividing device, the second conveying device is provided with a first butt joint assembly and a second butt joint assembly, and a second pushing assembly is arranged at the end, close to the first conveying device, of the flow dividing device. The first conveying device is provided with a third butt joint assembly. The two first conveying devices can distribute the materials to the second conveying device, the material feeding waiting time can be shortened, the manufacturing cost is saved, the materials can be reasonably distributed, and the design is ingenious.
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Description

Technical Field

[0001] The utility model relates to the field technology of electronic detonator processing, in particular to a material distribution mechanism. Background Art

[0002] Electronic detonators, also known as digital electronic detonators, digital detonators or industrial digital electronic detonators, are electric detonators that use electronic control modules to control the detonation process; the electronic control module refers to a dedicated circuit module placed inside the digital electronic detonator, which has the functions of detonation delay time control and detonation energy control, built-in detonator identity information code and detonation password, can test its own functions and performance as well as the electrical properties of the detonator ignition element, and can communicate with the detonation controller and other external control equipment.

[0003] During the processing of electronic detonators, wires need to be placed on corresponding carriers and transported. Generally, a production line is equipped with both a wire loading device and a wire unloading device. The wires need to be processed after being unloaded. Therefore, the wire loading speed of the wire loading device will be greater than the wire unloading speed of the wire unloading device, and the wire loading device is prone to accumulation. Equipping each production line with a wire loading device greatly increases the production cost of the production line. In addition, when processing one or two electronic detonators of different specifications at the same time in the workshop, how to efficiently allocate wire to the wire unloading device has become a key research direction in the industry.

[0004] Therefore, it is necessary to design a new technical solution to solve the above problems. Utility Model Content

[0005] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a material distribution mechanism, which is provided with two first conveying devices and a second conveying device arranged between the two first conveying devices, and cooperates with a first transfer component, a first pushing component, and a first docking component, so that the two first conveying devices can divert materials to the second conveying device, thereby reducing the waiting time for material loading and saving production costs. When producing two different materials at the same time, the faster-processed ones can be discharged to a first conveying device alone, and the slower-processed ones can be discharged to the first conveying device and the second conveying device. Under this structure, materials can be reasonably distributed, the structural design is ingenious, and the setting of the material conveying track and the empty carrier return track can realize the recycling of empty carriers while loading materials, and the circulation is better.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A material distribution mechanism includes two first conveying devices arranged at intervals and a second conveying device arranged between the two first conveying devices, a diverter device is provided between the two first conveying devices and the second conveying device, and the first conveying device, the second conveying device, and the diverter device each include a material conveying track and an empty carrier return track arranged in parallel above and below; wherein:

[0008] The first conveying device is provided with a first transfer component for transferring materials from the first conveying device to the diverting device, the diverting device is provided with a first pushing component for pushing materials from the diverting device to the second conveying device at one end close to the second conveying device, and a pulling component for pulling an empty carrier from the second conveying device to the diverting device, the second conveying device is provided with a first docking component for docking with the two first pushing components, and a second docking component for docking with the pulling component, the diverting device is provided with a second pushing component for pushing the empty carrier from the diverting device to the first conveying device at one end close to the first conveying device, and the first conveying device is provided with a third docking component for docking with the second pushing component.

[0009] As a preferred solution, the material distribution mechanism further includes a supporting cabinet, the material conveying track is arranged on the top of the supporting cabinet, and the empty vehicle return track is arranged inside the supporting cabinet.

[0010] As a preferred solution, the first transfer assembly is arranged between the two ends of the first conveying device, and the first transfer assembly includes a first lifting cylinder and a screw motor arranged toward the diversion device. The top of the first lifting cylinder is connected to a first lifting plate and two first positioning plates arranged at intervals on the top of the first lifting plate. The inner sides of the two first positioning plates are each provided with a first guide pulley, and the screw motor is connected to a first pushing block through a nut seat.

[0011] As a preferred solution, the screw motor is arranged on the top of a mounting seat, and two guide rails are arranged at intervals on the top of the mounting seat. A connecting plate is provided on the nut seat, and the connecting plate is slidably connected to the two guide rails. Two first pushing blocks are provided, and the two first pushing blocks are respectively arranged at both ends of the connecting plate. An avoidance groove is opened on the top of the mounting seat, and the first pushing block passes downward through the avoidance groove.

[0012] As a preferred solution, both ends of the guide rail are provided with limiting members, and the movement of the connecting plate is limited between the two limiting members.

[0013] As a preferred solution, the first pushing assembly includes a first pushing cylinder, a second lifting cylinder connected to the first pushing cylinder, and a second pushing block connected to the second lifting cylinder. The first docking assembly includes a third lifting cylinder and two fourth lifting cylinders arranged on both sides of the third lifting cylinder. The top of the third lifting cylinder is connected to a second lifting plate, and two second positioning plates are arranged at a distance from the top of the second lifting plate. A second guide pulley is provided on the inner side of the two second positioning plates. The top of the fourth lifting cylinder is connected to a first stopper, and the two first stops are used to block the materials flowing into the two diversion devices respectively.

[0014] As a preferred solution, the second pushing assembly includes a second pushing cylinder, a fifth lifting cylinder connected to the second pushing cylinder, and a third pushing block connected to the fifth lifting cylinder; the pulling assembly includes a pulling cylinder, a sixth lifting cylinder connected to the pulling cylinder, and a pulling block connected to the sixth lifting cylinder; the second docking assembly and the third docking assembly both include a seventh lifting cylinder, a third lifting plate connected to the seventh lifting cylinder, and two third positioning plates spaced apart at the top of the third lifting plate; a second stop block is also provided on the top of the third lifting plate, and a third guide pulley is provided on the inner side of the two third positioning plates.

[0015] As a preferred solution, the material conveying track and the empty vehicle return track are both provided with a double-speed chain and a driving motor for driving the double-speed chain to move.

[0016] As a preferred solution, the input end of the first conveying device is provided with a loading device, and the output ends of the first conveying device and the output ends of the second conveying device are both provided with unloading devices.

[0017] As a preferred solution, the loading device is provided with a material loading track and an empty carrier unloading track arranged in parallel up and down, the unloading device is provided with an empty carrier loading track, a servo motor, and a transplanting plate connected to the servo motor, the bottom of the transplanting plate is provided with an eighth lifting cylinder and a fourth lifting plate connected to the eighth lifting cylinder, and the fourth lifting plate is located at the top of the transplanting plate.

[0018] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0019] Mainly, by providing two first conveying devices and a second conveying device arranged between the two first conveying devices, and cooperating with the first transfer component, the first pushing component, and the first docking component, the two first conveying devices can divert materials to the second conveying device, thereby reducing the waiting time for material loading and saving production costs. When producing two different materials at the same time, the faster-processed ones can be discharged to a first conveying device alone, and the slower-processed ones can be discharged to the first conveying device and the second conveying device. Under this structure, the materials can be reasonably distributed, the structural design is ingenious, and the setting of the material conveying track and the empty carrier return track can realize the recycling of the empty carrier while loading the materials, and the circulation is better.

[0020] In order to more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of a preferred embodiment of the present utility model;

[0022] Figure 2 It is a three-dimensional schematic diagram from another perspective of a preferred embodiment of the present utility model;

[0023] Figure 3 yes Figure 2 A partial enlarged view of point A in the middle;

[0024] Figure 4 It is a top view schematic diagram of a preferred embodiment of the utility model;

[0025] Figure 5 yes Figure 4 A partial enlarged view of point B in the middle;

[0026] Figure 6 This is a schematic diagram of the cooperation between the pulling assembly and the second docking assembly of a preferred embodiment of the present utility model;

[0027] Figure 7 It is a schematic diagram of the assembly of the first lifting plate of the preferred embodiment of the present utility model.

[0028] Description of the accompanying drawings:

[0029] 10. First conveying device 11. First transfer component

[0030] 111. First lifting cylinder 112. Screw motor

[0031] 113. First lifting plate 114. First positioning plate

[0032] 115, first guide pulley 116, nut seat

[0033] 117. First push block 118. Connecting plate

[0034] 12. Mounting seat 121, guide rail

[0035] 122. Avoidance groove 123. Limiting piece

[0036] 13. Third docking assembly 20. Second conveying device

[0037] 21. First docking assembly 211. Fourth lifting cylinder

[0038] 212, second positioning plate 213, second guide pulley

[0039] 214, first stopper 22, second docking assembly

[0040] 221, seventh lifting cylinder 222, third lifting plate

[0041] 223, third positioning plate 224, second stopper

[0042] 30. Diversion device

[0043] 31. First pushing assembly 311. First pushing cylinder

[0044] 312, second lifting cylinder 313, second pushing block

[0045] 32. Pulling assembly 321. Pulling cylinder

[0046] 322, sixth lifting cylinder 323, pulling block

[0047] 41. Material conveying track 42. Empty carrier return track

[0048] 43. Support cabinet 50. Loading device

[0049] 51. Material loading track 52. Empty carrier unloading track

[0050] 60. Unloading device 61. Empty carrier loading track

[0051] 62. Servo motor 63. Transplanting plate

[0052] 631. Eighth lifting cylinder 632. Fourth lifting plate. DETAILED DESCRIPTION

[0053] First of all, it should be noted that in the description of the present invention, the terms "up", "down", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.

[0054] Please refer to Figures 1 to 7 As shown, it shows the specific structure of a preferred embodiment of the present invention, including two first conveying devices 10 arranged at intervals and a second conveying device 20 arranged between the two first conveying devices 10.

[0055] A diverter device 30 is provided between the two first conveying devices 10 and the second conveying device 20. The first conveying device 10, the second conveying device 20 and the diverter device 30 all include a material conveying track 41 and an empty carrier return track 42 arranged in parallel up and down.

[0056] Specifically, the material distribution mechanism further includes a support cabinet 43, the material conveying track 41 is arranged on the top of the support cabinet 43, and the empty carrier return track 42 is arranged inside the support cabinet 43. The material conveying track 41 and the empty carrier return track 42 are both provided with a speed chain and a drive motor for driving the speed chain to move, and the carrier is driven to move on the track through the speed chain;

[0057] In this embodiment, a loading device 50 is provided at the input end of the first conveying device 10, and a unloading device 60 is provided at the output end of the first conveying device 10 and the output end of the second conveying device 20. The loading device 50 is provided with a material loading track 51 and an empty carrier unloading track 52 arranged in parallel up and down, and the unloading device 60 is provided with an empty carrier loading track 61, a servo motor 62, and a transfer plate 63 connected to the servo motor 62. The bottom of the transfer plate 63 is provided with an eighth lifting cylinder 631 and a fourth lifting plate 632 connected to the eighth lifting cylinder 631, and the fourth lifting plate 632 is located at the top of the transfer plate 63, wherein the material loading track 51 and the empty carrier unloading track 52 are also provided with a double-speed chain and a driving motor for driving the double-speed chain to move.

[0058] The first conveying device 10 is provided with a first transfer assembly 11 for transferring materials from the first conveying device 10 to the diverting device 30;

[0059] Specifically, see Figure 3 and Figure 7As shown, the first transfer assembly 11 is arranged between the two ends of the first conveying device 10, and the first transfer assembly 11 includes a first lifting cylinder 111 and a screw motor 112 arranged toward the diverter device 30. The top of the first lifting cylinder 111 is connected to a first lifting plate 113 and two first positioning plates 114 spaced apart and arranged on the top of the first lifting plate 113. The inner sides of the two first positioning plates 114 are both provided with a first guide pulley 115. The screw motor 112 is connected to a first pushing block 117 via a nut seat 116.

[0060] Furthermore, the screw motor 112 is arranged on the top of a mounting base 12, and two guide rails 121 are arranged at intervals on the top of the mounting base 12. A connecting plate 118 is provided on the nut seat 116, and the connecting plate 118 is slidably connected to the two guide rails 121. Two first pushing blocks 117 are provided, and the two first pushing blocks 117 are respectively arranged at both ends of the connecting plate 118. An avoidance groove 122 is opened on the top of the mounting base 12, and the first pushing block 117 passes downward through the avoidance groove 122. The arrangement of the two guide rails 121 and the two first pushing blocks 117 allows the material to be transferred to the diversion device 30 more smoothly.

[0061] Preferably, both ends of the guide rail 121 are provided with limit members 123, and the movement of the connecting plate 118 is limited between the two limit members 123. The setting of the limit members 123 can provide a buffer for the connecting plate 118 to avoid damage due to collision.

[0062] The diverter device 30 is provided at one end close to the second conveying device 20 with a first pushing assembly 31 for pushing the material from the diverter device 30 to the second conveying device 20. The second conveying device 20 is provided with a first docking assembly 21 for docking with the two first pushing assemblies 31.

[0063] Specifically, see Figure 5 As shown, the first pushing assembly 31 includes a first pushing cylinder 311, a second lifting cylinder 312 connected to the first pushing cylinder 311, and a second pushing block 313 connected to the second lifting cylinder 312. The first docking assembly 21 includes a third lifting cylinder (not shown in the figure) and two fourth lifting cylinders 211 arranged on both sides of the third lifting cylinder. The top of the third lifting cylinder is connected to a second lifting plate (not shown in the figure). Two second positioning plates 212 are arranged at a distance from the top of the second lifting plate. A second guide pulley 213 is provided on the inner side of the two second positioning plates 212. The top of the fourth lifting cylinder 211 is connected to a first stopper 214. The two first stops 214 are respectively used to block the materials flowing into the two diversion devices 30.

[0064] The diverter device 30 is further provided with a pulling assembly 32 at one end thereof close to the second conveyor device 20 for pulling empty carriers from the second conveyor device 20 to the diverter device 30. The second conveyor device 20 is further provided with a second docking assembly 22 for docking with the pulling assembly 32. The diverter device 30 is further provided with a second pushing assembly (not shown) at one end thereof close to the first conveyor device 10 for pushing empty carriers from the diverter device 30 to the first conveyor device 10. The first conveyor device 10 is provided with a third docking assembly 13 for docking with the second pushing assembly.

[0065] Specifically, see Figure 3 and Figure 6 As shown, the second pushing assembly includes a second pushing cylinder, a fifth lifting cylinder connected to the second pushing cylinder, and a third pushing block connected to the fifth lifting cylinder. The pulling assembly 32 includes a pulling cylinder 321, a sixth lifting cylinder 322 connected to the pulling cylinder 321, and a pulling block 323 connected to the sixth lifting cylinder 322. The second docking assembly 22 and the third docking assembly 13 both include a seventh lifting cylinder 221, a third lifting plate 222 connected to the seventh lifting cylinder 221, and two third positioning plates 223 spaced apart at the top of the third lifting plate 222. A second stop block 224 is also provided on the top of the third lifting plate 222, and a third guide pulley (not shown in the figure) is provided on the inner side of the two third positioning plates 223. The matching structures of the lifting plates are as shown in the figure. Figure 7 shown.

[0066] The design focus of this utility model is:

[0067] Mainly, by providing two first conveying devices and a second conveying device arranged between the two first conveying devices, and cooperating with the first transfer component, the first pushing component, and the first docking component, the two first conveying devices can divert materials to the second conveying device, thereby reducing the waiting time for material loading and saving production costs. When producing two different materials at the same time, the faster-processed ones can be discharged to a first conveying device alone, and the slower-processed ones can be discharged to the first conveying device and the second conveying device. Under this structure, the materials can be reasonably distributed, the structural design is ingenious, and the setting of the material conveying track and the empty carrier return track can realize the recycling of the empty carrier while loading the materials, and the circulation is better.

[0068] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A material distribution mechanism, characterized by: The invention comprises two first conveying devices arranged at intervals and a second conveying device arranged between the two first conveying devices, a diverter device is provided between the two first conveying devices and the second conveying device, and the first conveying device, the second conveying device and the diverter device all comprise a material conveying track and an empty carrier return track arranged in parallel up and down; wherein: The first conveying device is provided with a first transfer component for transferring materials from the first conveying device to the diverting device, the diverting device is provided with a first pushing component for pushing materials from the diverting device to the second conveying device at one end close to the second conveying device, and a pulling component for pulling an empty carrier from the second conveying device to the diverting device, the second conveying device is provided with a first docking component for docking with the two first pushing components, and a second docking component for docking with the pulling component, the diverting device is provided with a second pushing component for pushing the empty carrier from the diverting device to the first conveying device at one end close to the first conveying device, and the first conveying device is provided with a third docking component for docking with the second pushing component.

2. A material dispensing mechanism according to claim 1, characterized in that: The material distribution mechanism further includes a supporting cabinet, the material conveying track is arranged on the top of the supporting cabinet, and the empty vehicle return track is arranged inside the supporting cabinet.

3. A material dispensing mechanism according to claim 1, characterized in that: The first transfer assembly is arranged between the two ends of the first conveying device. The first transfer assembly includes a first lifting cylinder and a screw motor arranged toward the diversion device. The top of the first lifting cylinder is connected to a first lifting plate and two first positioning plates arranged at intervals on the top of the first lifting plate. The inner sides of the two first positioning plates are each provided with a first guide pulley, and the screw motor is connected to a first pushing block through a nut seat.

4. A material dispensing mechanism according to claim 3, characterized in that: The screw motor is arranged on the top of a mounting seat, and two guide rails are arranged at intervals on the top of the mounting seat. A connecting plate is provided on the nut seat, and the connecting plate is slidably connected to the two guide rails. Two first pushing blocks are provided, and the two first pushing blocks are respectively arranged at both ends of the connecting plate. An avoidance groove is opened on the top of the mounting seat, and the first pushing block passes downward through the avoidance groove.

5. A material dispensing mechanism according to claim 4, characterized in that: Limiting pieces are provided at both ends of the guide rail, and the movement of the connecting plate is limited between the two limiting pieces.

6. A material dispensing mechanism according to claim 1, characterized in that: The first pushing assembly includes a first pushing cylinder, a second lifting cylinder connected to the first pushing cylinder, and a second pushing block connected to the second lifting cylinder. The first docking assembly includes a third lifting cylinder and two fourth lifting cylinders arranged on both sides of the third lifting cylinder. The top of the third lifting cylinder is connected to a second lifting plate, and two second positioning plates are arranged at a distance from the top of the second lifting plate. A second guide pulley is provided on the inner side of the two second positioning plates. The top of the fourth lifting cylinder is connected to a first stopper, and the two first stops are respectively used to block the materials flowing into the two diversion devices.

7. A material dispensing mechanism according to claim 1, characterized in that: The second pushing assembly includes a second pushing cylinder, a fifth lifting cylinder connected to the second pushing cylinder, and a third pushing block connected to the fifth lifting cylinder. The pulling assembly includes a pulling cylinder, a sixth lifting cylinder connected to the pulling cylinder, and a pulling block connected to the sixth lifting cylinder. The second docking assembly and the third docking assembly both include a seventh lifting cylinder, a third lifting plate connected to the seventh lifting cylinder, and two third positioning plates spaced apart at the top of the third lifting plate. A second stop block is also provided on the top of the third lifting plate, and a third guide pulley is provided on the inner side of the two third positioning plates.

8. The material dispensing mechanism according to claim 1, characterized in that: The material conveying track and the empty vehicle return track are both provided with a double-speed chain and a driving motor for driving the double-speed chain to move.

9. A material dispensing mechanism according to claim 1, characterized in that: The input end of the first conveying device is provided with a loading device, and the output end of the first conveying device and the output end of the second conveying device are both provided with a unloading device.

10. A material dispensing mechanism according to claim 9, characterized in that: The loading device is provided with a material loading track and an empty carrier unloading track arranged in parallel up and down; the unloading device is provided with an empty carrier loading track, a servo motor, and a transplanting plate connected to the servo motor; an eighth lifting cylinder and a fourth lifting plate connected to the eighth lifting cylinder are provided at the bottom of the transplanting plate; the fourth lifting plate is located at the top of the transplanting plate.

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