Discharging system

Abstract

The utility model discloses a baiting system, including baiting device, carrying device and unhooking subassembly, the carrying device is provided in the feed end of baiting device, the carrying device includes transfer track, be used for driving the transmission structure of transfer track and a plurality of hooks, the transmission structure is connected with transfer track, and the unhooking subassembly is connected with the transfer track. The multiple hooks are arranged on the conveying rail at intervals, an included angle is formed between the side, close to the discharging device, of the conveying rail and the discharging device, and the hook disengaging assembly is located above the feeding end of the discharging device. When the hook moves to the feeding end, the hook disengaging assembly makes contact with the hook and drives the hook to turn over along with movement of the hook, so that materials fall off from the hook and fall into the discharging device. According to the utility model, the transfer of the residual anode plate from the carrying device to the blanking device is realized, the processing speed of the residual anode plate is accelerated, manual carrying is not needed, and the burden of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of smelting, in particular to a blanking system. Background Art

[0002] The handling of spent anode plates is an essential and crucial step in the smelting industry. Traditionally, the removal and unloading of spent anode plates has relied primarily on manual labor. However, as the smelting industry has evolved towards scale and continuous production, traditional manual operations are no longer sufficient to meet the demands of modern factories for improving production efficiency and ensuring employee safety. Utility Model Content

[0003] The technical problem to be solved by the utility model is that the existing method of unloading and transporting the remaining anode plates usually adopts manual transport, which is inefficient.

[0004] In order to solve the above technical problems, the utility model provides a blanking system, including a blanking device, a handling device and a hook-off assembly, wherein the handling device is arranged at the feeding end of the blanking device, the handling device includes a conveying track, a transmission structure for driving the conveying track and a plurality of hooks, the transmission structure is connected to the conveying track, a plurality of the hooks are arranged on the conveying track at intervals, a side of the conveying track close to the blanking device forms an angle with the blanking device, and the hook-off assembly is located above the feeding end of the blanking device;

[0005] When the hook moves to the feeding end, the hook-off assembly contacts the hook and drives the hook to flip as the hook moves, so that the material falls off the hook and falls into the unloading device.

[0006] Furthermore, there are two decoupling hook components, and the two decoupling hook components are relatively arranged on both sides of the blanking device.

[0007] Furthermore, the unhooking assembly includes a first driving member, a mounting structure and a blocking rod, the first driving member is mounted on the mounting structure, and one end of the blocking rod passes through the mounting structure and is connected to the output shaft of the first driving member to be driven by the first driving member to perform telescopic movement.

[0008] Furthermore, the mounting structure includes a fixing seat and a guide block, the guide block is mounted on the fixing seat, the first driving member is connected to the guide block, and one end of the blocking rod passes through the fixing seat and the guide block in sequence and is connected to the output shaft of the first driving member.

[0009] Furthermore, the unhooking assembly also includes a sensor for detecting whether the material falls on the feed end.

[0010] Furthermore, the unloading device includes a support frame, a sprocket, a first transmission chain and a second driving member, the second driving member, the sprocket and the first transmission chain are installed on the support frame, the second driving member is connected to the sprocket, and the sprocket is engaged with the first transmission chain.

[0011] Furthermore, the transmission structure includes a driving shaft wheel assembly, multiple driven shaft wheel assemblies and a third driving member. The driving shaft wheel assembly and the multiple driven shaft wheel assemblies are arranged at intervals along the running trajectory of the material. The transmission track is sleeved on the driving shaft wheel assembly and the driven shaft wheel assembly. The third driving member is connected to the driving shaft wheel assembly to drive the material to move in a counterclockwise direction.

[0012] Furthermore, the conveying track includes two conveyor belts arranged at intervals.

[0013] Furthermore, the hook includes a connecting portion, a connecting shaft and a hook portion, both ends of the connecting shaft are respectively connected to the connecting portions, the connecting portion is connected to the conveying track, and the hook portion is connected to the connecting shaft.

[0014] Furthermore, it also includes a mounting frame, and the unhooking assembly and the transmission structure are installed on the mounting frame.

[0015] Compared with the prior art, the present invention provides a blanking system having the following beneficial effects:

[0016] In the embodiment of the present invention, when the hook carrying the residual anode plate moves to the feed end of the unloading device, the unhooking assembly will come into contact with the hook. Since the conveying track forms a certain angle with the side of the unloading device close to the conveying track, when the hook continues to move along the conveying track, the unhooking assembly will push the hook to flip a certain angle, so that the residual anode plate hanging on it will naturally fall off due to gravity and enter the unloading device, and then continue to be transported to the next processing link, realizing the automatic transfer of the residual anode plate from the transport device to the unloading device, speeding up the processing of the residual anode plate, and at the same time eliminating the need for manual handling, reducing the burden on workers and reducing occupational injuries caused by heavy physical labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of a blanking system provided by an embodiment of the utility model;

[0018] Figure 2 This is a structural diagram of a hook provided by an embodiment of the utility model;

[0019] Figure 3 This is a structural diagram of a detachable hook assembly provided by an embodiment of the present utility model;

[0020] In the figure, 1. unloading device; 11. support frame; 12. sprocket; 13. first transmission chain; 14. second driving member; 2. handling device; 21. transmission track; 211. conveyor belt; 22. transmission structure; 221. driving shaft wheel assembly; 222. driven shaft wheel assembly; 23. hook; 231. connecting part; 232. connecting shaft; 233. hook part; 3. unhooking assembly; 31. first driving member; 32. mounting structure; 321. fixing seat; 322. guide block; 33. stop rod. DETAILED DESCRIPTION

[0021] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figure 1 As shown, the utility model provides a unloading system for transporting residual anode plates after scraping, comprising an unloading device 1, a conveying device 2 and a detaching hook assembly 3, the conveying device 2 is arranged at the feed end of the unloading device 1, the conveying device 2 comprises a conveying rail 21, a transmission structure 22 for driving the conveying rail 21 and a plurality of hooks 23, the transmission structure 22 is connected to the conveying rail 21, and a plurality of hooks 23 are arranged at intervals on the conveying rail 21, and the side of the conveying rail 21 close to the unloading device 1 forms an angle with the unloading device 1, and the detaching hook assembly 3 is located above the feed end of the unloading device 1; when the hook 23 moves to the feed end, the detaching hook assembly 3 contacts the hook 23, and as the hook 23 moves, the hook 23 is driven to flip, so that the material falls off the hook 23 and falls into the unloading device 1.

[0023] Based on the above structure, the material of this embodiment is a waste anode plate. When the hook 23 carries the waste anode plate and moves to the feed end of the unloading device 1, the unhooking assembly 3 will contact the hook 23. Since the conveying track 21 forms a certain angle with the side close to the unloading device 1, when the hook 23 continues to move along the conveying track 21, the unhooking assembly 3 will push the hook 23 to flip a certain angle, so that the waste anode plate hanging on it will naturally fall off due to gravity and enter the unloading device 1, and then continue to be transported to the next processing link. This realizes the automatic transfer of the waste anode plate from the conveying device 2 to the unloading device 1, speeds up the processing of the waste anode plates, and eliminates the need for manual handling, reducing the burden on workers and reducing occupational injuries caused by heavy physical labor.

[0024] Furthermore, there are two unhooking components 3 , and the two unhooking components 3 are arranged on two sides of the blanking device 1 opposite to each other.

[0025] When the hook 23 carries the material and moves to the feed end of the unloading device 1, the two oppositely arranged unhooking components 3 can act on the two sides of the hook 23 at the same time, thereby more effectively pushing the hook 23 to flip, ensuring that the material can smoothly detach from the hook 23 and fall into the unloading device 1. This dual force can prevent the material from being deflected or stuck during the falling process.

[0026] like Figure 3 As shown, the unhooking assembly 3 includes a first driving member 31, a mounting structure 32 and a blocking rod 33. The first driving member 31 is used to provide power and is mounted on the mounting structure 32. One end of the blocking rod 33 passes through the mounting structure 32 and is connected to the output shaft of the first driving member 31 to drive the telescopic movement through the first driving member 31.

[0027] When the hook 23, carrying the remaining anode plates, moves to the feed end of the unloading device 1, the first drive member 31 is activated, driving the attached stopper 33 to extend and retract. One end of the stopper 33 extends and contacts the hook 23. As the stopper 33 continues to extend, it exerts a tilting force on the hook 23, causing it to flip, allowing the remaining anode plates to fall off the hook 23 and onto the unloading device 1. In this embodiment, the first drive member 31 can be a motor or a cylinder, for example.

[0028] Furthermore, the mounting structure 32 includes a fixing seat 321 and a guide block 322. The fixing seat 321 is used to fix the entire unhooking assembly 3 at a predetermined position. The guide block 322 is installed on the fixing seat 321. The first driving member 31 is connected to the guide block 322, and one end of the blocking rod 33 passes through the fixing seat 321 and the guide block 322 in sequence and is connected to the output shaft of the first driving member 31, so as to provide guidance for the blocking rod 33 through the guide block 322, ensuring that the blocking rod 33 can move linearly along a predetermined path, thereby ensuring the position accuracy of the blocking rod 33 when it contacts the hook 23.

[0029] Furthermore, the unhooking assembly 3 includes a sensor for detecting whether the material has reached the feed end. This ensures that the unhooking process is initiated only when the remaining anode plate has reached the correct position, triggering the extension of the blocking rod 33 to achieve unhooking of the material. This ensures that each unhooking is performed when the material is in the optimal position, helping to improve the automation and safety of the system and ensuring that each operation step is executed as planned.

[0030] The sensors in this embodiment can be of various types, such as photoelectric sensors, ultrasonic sensors, or infrared sensors. These sensors can be installed near the feed end. When the material reaches a specified position, the sensors are triggered and send a signal to the control system. The control system determines when to initiate the extension of the blocking rod 33 based on the sensor feedback.

[0031] Furthermore, the unloading device 1 includes a support frame 11, a sprocket 12, a first transmission chain 13 and a second driving member 14. The support frame 11 is used to fix and support other components, such as the second driving member 14, the sprocket 12 and the first transmission chain 13 are installed on the support frame 11, the second driving member 14 is connected to the sprocket 12, and the sprocket 12 is engaged with the first transmission chain 13.

[0032] After the second driving member 14 of this embodiment is started, it is connected to the sprocket 12 through its output shaft, driving the sprocket 12 to rotate. The rotation of the sprocket 12 drives the first transmission chain 13 engaged with it to move, thereby driving the components connected to the chain (such as the remaining anode plate) to move, so that it is transferred from the conveying device 2 to the specified position.

[0033] Furthermore, the transmission structure 22 includes a driving shaft wheel assembly 221, multiple driven shaft wheel assemblies 222 and a third driving member. The driving shaft wheel assembly 221 and the multiple driven shaft wheel assemblies 222 are arranged at intervals along the running track of the material. The transmission track 21 is mounted on the driving shaft wheel assembly 221 and the driven shaft wheel assembly 222. The third driving member is connected to the driving shaft wheel assembly 221 to drive the material to move in a counterclockwise direction.

[0034] When the third drive member of this embodiment is activated, its output shaft connects to the driving shaft wheel assembly 221, driving the driving shaft wheel assembly 221 to rotate. The rotation of the driving shaft wheel assembly 221 drives the conveyor track 21 in a counterclockwise direction. A plurality of hooks 23 are spaced apart on the conveyor track 21. These hooks 23 move with the movement of the conveyor track 21, thereby moving the remaining anode plates attached to the hooks 23. The driven shaft wheel assembly 222 is distributed along the path of the conveyor track 21, providing support and guidance, ensuring that the conveyor track 21 does not deviate or wobble during operation, thus ensuring smooth material transfer.

[0035] Furthermore, the conveying track 21 includes two conveyor belts 211 arranged at intervals. In this embodiment, the two conveyor belts 211 carry the materials together, which can disperse the weight and enable the system to withstand heavier loads. At the same time, the two conveyor belts 211 can provide a better support surface to prevent the materials from tipping over or sliding during the transmission process.

[0036] like Figure 2 As shown, the hook 23 includes a connecting portion 231, a connecting shaft 232 and a hook portion 233. The two ends of the connecting shaft 232 are respectively connected to the connecting portions 231. The connecting portion 231 is connected to the conveying track 21, ensuring that the hook 23 can be firmly installed on the conveying track 21. The hook portion 233 is connected to the connecting shaft 232 to ensure that the remaining anode plate can be safely hung thereon.

[0037] In practice, hook 23 is fixed to conveyor track 21 via its connecting portion 231. When conveyor track 21 begins to operate, hook 23 moves along with the track. The material is hooked on hook 233. The shape of hook 233 ensures that the remaining anode plates are securely suspended on hook 23 and transported to the designated location as conveyor track 21 moves. This reduces the need for manual handling and improves production efficiency.

[0038] Furthermore, it also includes a mounting frame, and the unhooking component 3 and the transmission structure 22 are installed on the mounting frame to ensure that these components will not be displaced or shaken during operation, thereby improving the stability and reliability of the system. In addition, it ensures that the relative position between the unhooking component 3 and the transmission structure 22 is accurate, ensuring that the residual anode plate can accurately reach the unhooking hook 23 position during the transmission process and fall off smoothly.

[0039] In summary, the embodiment of the present invention provides a feeding system, in which when the hook 23 carries the residual anode plate and moves to the feed end of the feeding device 1, the hook-off assembly 3 will contact the hook 23. Since the conveying track 21 forms a certain angle with the side of the feeding device 1 close to it, when the hook 23 continues to move along the conveying track 21, the hook-off assembly 3 will push the hook 23 to flip a certain angle, so that the residual anode plate hanging on it will naturally fall off due to gravity and enter the feeding device 1, and then continue to be transported to the next processing link, thereby realizing the automatic transfer of the residual anode plate from the conveying device 2 to the feeding device 1, speeding up the processing of the residual anode plate, and at the same time eliminating the need for manual handling, reducing the burden on workers and reducing occupational injuries caused by heavy physical labor.

[0040] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and replacements can be made without departing from the technical principles of the present invention. These improvements and replacements should also be regarded as the scope of protection of the present invention.

Claims

1. A blanking system, characterized in that: It includes a blanking device, a transporting device and a hook-off assembly, wherein the transporting device is arranged at the feeding end of the blanking device, the transporting device includes a conveying track, a transmission structure for driving the conveying track and a plurality of hooks, the transmission structure is connected to the conveying track, and the plurality of hooks are arranged on the conveying track at intervals, a side of the conveying track close to the blanking device forms an angle with the blanking device, and the hook-off assembly is located above the feeding end of the blanking device; When the hook moves to the feeding end, the hook-off assembly contacts the hook and drives the hook to flip as the hook moves, so that the material falls off the hook and falls into the unloading device.

2. The blanking system according to claim 1, characterized in that: There are two dehooking assemblies, and the two dehooking assemblies are arranged oppositely on both sides of the blanking device.

3. The blanking system according to claim 1 or 2, characterized in that: The unhooking assembly includes a first driving member, a mounting structure and a blocking rod. The first driving member is mounted on the mounting structure, and one end of the blocking rod passes through the mounting structure and is connected to the output shaft of the first driving member to be driven by the first driving member to perform telescopic movement.

4. The blanking system according to claim 3, characterized in that: The mounting structure includes a fixing seat and a guide block, the guide block is mounted on the fixing seat, the first driving member is connected to the guide block, and one end of the blocking rod passes through the fixing seat and the guide block in sequence and is connected to the output shaft of the first driving member.

5. The blanking system according to claim 3, characterized in that: The unhooking assembly further includes a sensor for detecting whether the material falls on the feed end.

6. The blanking system according to claim 1, characterized in that: The unloading device includes a support frame, a sprocket, a first transmission chain and a second driving member. The second driving member, the sprocket and the first transmission chain are installed on the support frame. The second driving member is connected to the sprocket, and the sprocket is engaged with the first transmission chain.

7. The blanking system according to claim 1, characterized in that: The transmission structure includes a driving shaft wheel assembly, multiple driven shaft wheel assemblies and a third driving member. The driving shaft wheel assembly and the multiple driven shaft wheel assemblies are arranged at intervals along the running track of the material. The transmission track is sleeved on the driving shaft wheel assembly and the driven shaft wheel assembly. The third driving member is connected to the driving shaft wheel assembly to drive the material to move in a counterclockwise direction.

8. The blanking system according to claim 1 or 7, characterized in that: The conveying track includes two conveyor belts arranged at intervals.

9. The blanking system according to claim 1, characterized in that: The hook includes a connecting portion, a connecting shaft and a hook portion, both ends of the connecting shaft are respectively connected to the connecting portions, the connecting portion is connected to the conveying track, and the hook portion is connected to the connecting shaft.

10. The blanking system according to claim 1, characterized in that: It also includes a mounting frame, and the unhooking assembly and the transmission structure are installed on the mounting frame.

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