Annular hoisting device for internal part of pressure vessel
By designing a ring-shaped lifting device consisting of a support tube, inner tube ring rails and a lifting device, the problem of difficult lifting of pressure vessel internals is solved, flexible, safe and efficient lifting operations are achieved, and manpower consumption and safety risks are reduced.
Patent Information
- Application Number
- CN202422484203.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The complex internal components of pressure vessels are difficult to lift, manual operation is tiring and poses safety hazards, and existing lifting tooling is inflexible and unsafe.
A ring-shaped lifting device is designed, which includes a support tube, an inner tube ring rail, an inner wall ring rail and a lifting device. The 360° circular rotation and radial position adjustment are achieved through the rolling cooperation between the support frame and the roller, and automatic lifting is achieved in combination with a manual or electric hoist.
It enables flexible, safe and efficient lifting of pressure vessel internals, reduces manpower requirements and reduces the occurrence of safety accidents.
Smart Images

Figure CN223316243U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of internal hoisting tooling for large-diameter pressure vessels, and in particular to a ring-shaped hoisting device. Background Art
[0002] Some pressure vessels have complex internal parts, which are numerous, have diverse structural forms, and are distributed in different positions inside the equipment. Each part weighs about 80 kilograms. When the internal parts are lifted into the equipment, they need to be assembled in the corresponding positions inside the equipment according to the requirements of the drawings. Manual handling is very tiring and inefficient, and safety accidents are prone to occur during the collaboration of multiple people. At present, there is no lifting tooling that is flexible, safe and stable. Summary of the Invention
[0003] In response to the technical problems raised above, a hoisting device capable of achieving 360° hoisting is provided.
[0004] The technical means adopted by this utility model are as follows:
[0005] A ring-shaped lifting device for pressure vessel internals, comprising:
[0006] Support cylinder, inner cylinder ring rail, inner wall ring rail and lifting device;
[0007] The support tube is fixedly connected to the opening of the pressure vessel and extends into the inner cavity of the pressure vessel;
[0008] The inner cylinder ring track is a 360° continuous ring track fixed to the outer wall of the support cylinder;
[0009] The inner wall ring track is also a 360° continuous ring track, fixed to the inner wall of the pressure vessel;
[0010] The lifting device comprises: a support frame, a traveling trolley, and a lifting mechanism fixed on the traveling trolley;
[0011] The support frame is a crossbeam structure and is provided with a track for the traveling trolley;
[0012] One end of the support frame is provided with an auxiliary roller that rolls with the inner ring track, and the other end is provided with a main roller that rolls with the inner wall ring track.
[0013] Further,
[0014] The specific connection structure between the support frame and the auxiliary roller includes:
[0015] A connecting plate fixed to the support frame is fixed to a positioning plate on the inner side of the connecting plate, and the positioning plate is located below the inner cylinder ring rail;
[0016] The positioning plate is provided with a screw for adjusting the gap between the positioning plate and the lower surface of the auxiliary roller;
[0017] The auxiliary roller is rotatably mounted on the upper end of the connecting vertical plate, and the surface of the auxiliary roller is in direct contact with the upper surface of the inner cylinder ring rail, and the inner cylinder ring rail is embedded in the gap;
[0018] The advantage of this structure is that the gap with the auxiliary roller can be accurately adjusted to ensure good contact rolling cooperation between the auxiliary roller and the inner drum ring rail.
[0019] Further,
[0020] The above-mentioned support frame is an I-beam, and the lower edge of the I-beam serves as the running track of the traveling trolley. A baffle embedded upward into the inner cavity of the supporting tube is provided at the upper end of the supporting tube, and an angle steel for blocking the traveling trolley is provided at the upper end of the supporting tube.
[0021] Further,
[0022] The specific connection structure between the support frame and the main roller includes:
[0023] A connecting plate fixed to the support frame, a connecting vertical plate I fixed to the connecting plate and located above the inner wall ring rail, and an L-shaped positioning clamping plate;
[0024] The main roller is rotatably mounted on the lower end of the connecting vertical plate I;
[0025] The connecting vertical plate I is a T-shaped structural plate when viewed from above, and there are two main rollers, which are symmetrically arranged on the top horizontal plate of the connecting vertical plate I;
[0026] One end of the positioning clamping plate is hinged to the lower end surface of the connecting plate, and the other end is processed with a bolt hole.
[0027] The inner wall ring rail is fixed to the inner wall of the pressure vessel through a plurality of supporting ribs, and the supporting ribs are evenly arranged on the circumference of the inner wall of the pressure vessel. The supporting ribs are provided with bolt holes corresponding to the bolt holes of the positioning clamping plate;
[0028] The number of the above-mentioned supporting ribs is greater than;
[0029] The bolt holes of the positioning clamp plate and the bolt holes of the supporting rib plate can be assembled with bolts to achieve fixed positioning.
[0030] Further,
[0031] The above-mentioned lifting mechanism selects a manual hoist or an electric hoist according to the lifting weight requirement. When the hoisted workpiece is small and the lifting height is low, a manual hoist is selected. When the workpiece is large and the lifting height is high, an electric hoist is used.
[0032] Further,
[0033] The above-mentioned traveling trolley is an active power trolley, and the main rollers and auxiliary rollers are active power rollers, which facilitates the subsequent automation upgrade.
[0034] The utility model adopts the above technical solution, and realizes 360° circular rotation of the support frame through the rolling cooperation of two ring rails and rollers, realizes the circumferential position adjustment of the lifting position, and realizes radial position adjustment by changing the position of the support frame through the traveling trolley. In this way, the user can flexibly adjust the lifting position, and it can be automated, which can greatly save manpower and greatly avoid the safety hazards caused by lifting in a small space such as a pressure vessel.
[0035] The utility model has the following advantages:
[0036] 1. Solved the problem of lifting complex internal parts of pressure vessels.
[0037] 2. The structure is designed reasonably, practical, safe and can be automated.
[0038] 3. Reduce the cost of internal parts hoisting and assembly, improve work efficiency, and reduce safety accidents during construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0040] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0041] Figure 2 This is a top view of the assembly structure connecting the vertical plate I and the main roller of the utility model.
[0042] Figure 3 This is a schematic diagram of the matching structure of the auxiliary roller and the inner drum ring rail of the utility model.
[0043] Figure 4 for Figure 2 AA view.
[0044] Figure 5 for Figure 2 BB view.
[0045] Figure 6 This is a schematic diagram of the positioning card structure.
[0046] In the picture:
[0047] 1. Support ribs;
[0048] 2. Inner wall ring rail;
[0049] 3. Inner cylinder ring rail;
[0050] 4. Main roller;
[0051] 5. Pallet;
[0052] 6. Nut I;
[0053] 7. Connect vertical plate I;
[0054] 8. Connecting plate;
[0055] 9. Support frame;
[0056] 10. Connecting plate;
[0057] 11. Positioning card;
[0058] 12. Bolts;
[0059] 13. Nut II;
[0060] 14. Support tube;
[0061] 15. Auxiliary roller;
[0062] 16. Connect the vertical panels;
[0063] 17. Positioning plate;
[0064] 18. Screws;
[0065] 19. Connecting plate II;
[0066] 20. Bolt I;
[0067] 21. Nut III;
[0068] 22. Washer;
[0069] 23. Washer I;
[0070] 24. Screw I;
[0071] 25. Angle steel;
[0072] 26. Baffle;
[0073] 27. Support pallet;
[0074] 28. Traveling trolley. DETAILED DESCRIPTION
[0075] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0076] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0077] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0078] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values described in these embodiments do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0079] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0080] For ease of description, spatially relative terms such as "above," "above," "on the upper surface of," and "above" may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, a device described as "above" or "on top of" another device or structure would then be positioned as "below" or "below" the other device or structure. Thus, the exemplary term "above" may include both the orientations of "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used herein should be interpreted accordingly.
[0081] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.
[0082] like Figure 1 As shown, the utility model provides a ring-shaped lifting device for pressure vessel internals, comprising:
[0083] Support cylinder, inner cylinder ring rail, inner wall ring rail and lifting device;
[0084] The support tube 14 is fixedly connected to the opening of the pressure vessel and extends into the inner cavity of the pressure vessel;
[0085] The inner cylinder ring track 3 is a 360° continuous ring track, fixed to the outer wall of the support cylinder 14;
[0086] The inner wall ring track 2 is also a 360° continuous ring track, fixed to the inner wall of the pressure vessel;
[0087] The lifting device comprises: a support frame 9, a traveling trolley, and a lifting mechanism fixed on the traveling trolley;
[0088] The support frame is a crossbeam structure and is provided with a track for the traveling trolley;
[0089] One end of the support frame is provided with an auxiliary roller 15 that rolls with the inner ring track, and the other end is provided with a main roller 4 that rolls with the inner wall ring track.
[0090] Further Figure 1 and Figure 3 As shown,
[0091] The specific connection structure between the support frame and the auxiliary roller 15 includes:
[0092] The connecting plate 16 fixed to the support frame 9 is fixed to the positioning plate 17 on the inner side of the connecting plate 16, and the positioning plate 17 is located below the inner tube ring rail 3; the connecting plate 16 is engaged with the support frame 9 through a bolt assembly (20, bolt I; 21, nut III; 22, washer; 23, washer I;).
[0093] The positioning plate 17 is provided with a screw 18 for adjusting the gap between the positioning plate 17 and the lower surface of the auxiliary roller 15;
[0094] The auxiliary roller 15 is rotatably mounted on the upper end of the connecting vertical plate 16, and the roller surface of the auxiliary roller 15 is in direct contact with the upper surface of the inner cylinder ring rail, and the inner cylinder ring rail is embedded in the gap;
[0095] The advantage of this structure is that the gap with the auxiliary roller 15 can be accurately adjusted to ensure good contact rolling cooperation between the auxiliary roller 15 and the inner drum ring rail.
[0096] Further,
[0097] The above-mentioned support frame 9 is an I-beam, and the lower edge of the I-beam serves as the running track of the traveling trolley. A baffle 26 is provided at the upper end of the end of the support tube 14 and is embedded upward into the inner cavity of the support tube 14. An angle steel 25 is provided at the upper end of the end of the support tube 14 for blocking the traveling trolley. The angle steel 25 is fixed to the support frame 9 by screws I24.
[0098] Further Figure 1 、 Figure 2 、 Figure 4 and Figure 5 As shown,
[0099] The specific connection structure between the support frame 9 and the main roller 4 includes:
[0100] A connecting plate 8 fixed to the support frame, a connecting vertical plate I 7 fixed to the connecting plate 8 and located above the inner wall ring rail 2, and an L-shaped positioning clamping plate 11;
[0101] The main roller 4 is rotatably mounted on the lower end of the connecting vertical plate Ⅰ 7;
[0102] The connecting vertical plate Ⅰ7 is a T-shaped structural plate when viewed from above, and the number of main rollers 4 is two, which are symmetrically arranged on the top horizontal plate of the connecting vertical plate Ⅰ7;
[0103] One end of the positioning clamping plate 11 is hinged to the connecting plate 10 on the lower end surface of the connecting plate 8 (by means of bolts 12 and nuts 13 ), and the other end is processed with a bolt hole.
[0104] The inner wall ring rail 2 is fixed to the inner wall of the pressure vessel through a plurality of support ribs 1, and the support ribs 1 are evenly arranged on the circumference of the inner wall of the pressure vessel. The support ribs 1 are provided with bolt holes corresponding to the bolt holes of the positioning clamping plate 11;
[0105] The number of the above-mentioned supporting ribs 1 is greater than 40;
[0106] The bolt holes of the positioning clamping plate 11 and the bolt holes of the supporting rib plate 1 can be assembled with bolts to achieve fixed positioning.
[0107] Further,
[0108] The above-mentioned lifting mechanism selects a manual hoist or an electric hoist according to the lifting weight requirement. When the hoisted workpiece is small and the lifting height is low, a manual hoist is selected. When the workpiece is large and the lifting height is high, an electric hoist is used.
[0109] Further,
[0110] The above-mentioned traveling trolley is a trolley with active power, and the main roller 4 and the auxiliary roller 15 are both active power rollers, which is convenient for realizing subsequent automation upgrades.
[0111] The utility model adopts the above technical solution, and realizes 360° circular rotation of the support frame through the rolling cooperation of two ring rails and rollers, realizes the circumferential position adjustment of the lifting position, and realizes radial position adjustment by changing the position of the support frame through the traveling trolley. In this way, the user can flexibly adjust the lifting position, and it can be automated, which can greatly save manpower and greatly avoid the safety hazards caused by lifting in a small space such as a pressure vessel.
[0112] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A ring-shaped lifting device for pressure vessel internals, characterized in that: include: Support cylinder, inner cylinder ring rail, inner wall ring rail and lifting device; The support tube (14) is fixedly connected to the opening of the pressure vessel and extends into the inner cavity of the pressure vessel; The inner cylinder ring track (3) is a 360° continuous ring track, fixed to the outer wall of the support cylinder (14); The inner wall ring track (2) is also a 360° continuous ring track, fixed to the inner wall surface of the pressure vessel; The lifting device comprises: a support frame (9), a traveling trolley, and a lifting mechanism fixed on the traveling trolley; The support frame (9) is a crossbeam structure and is provided with a track for the traveling trolley; One end of the support frame is provided with a secondary roller (15) that rolls with the inner ring track, and the other end is provided with a main roller (4) that rolls with the inner wall ring track.
2. The annular lifting device for pressure vessel internals according to claim 1, characterized in that: The specific connection structure between the support frame (9) and the auxiliary roller (15) includes: A connecting vertical plate (16) fixed to the support frame (9), a positioning plate (17) fixed to the inner side of the connecting vertical plate (16), and the positioning plate (17) is located below the inner cylinder ring rail (3); The positioning plate (17) is provided with a screw (18) for adjusting the gap between the positioning plate (17) and the lower surface of the roller of the auxiliary roller (15); The auxiliary roller (15) is rotatably mounted on the upper end of the connecting vertical plate (16), and the roller surface of the auxiliary roller (15) is in direct contact with the upper surface of the inner cylinder ring rail (3), and the inner cylinder ring rail (3) is embedded in the gap.
3. A ring-shaped lifting device for pressure vessel internals according to claim 1 or 2, characterized in that: The specific connection structure between the support frame (9) and the main roller (4) includes: A connecting plate (8) fixed to the support frame, a connecting vertical plate I (7) fixed to the connecting plate (8) and located above the inner wall ring rail (2), and an L-shaped positioning card plate (11); The main roller (4) is rotatably mounted on the lower end of the connecting vertical plate I (7); One end of the positioning card plate (11) is hinged to the lower end surface of the connecting plate (8), and the other end is processed with a bolt hole.
4. The annular lifting device for pressure vessel internals according to claim 3, characterized in that: The support frame (9) is an I-beam, the lower edge of which serves as a running track for the traveling trolley. A baffle (26) is provided at the upper end of the end of the support tube (14) and is embedded upwardly into the inner cavity of the support tube (14). An angle steel (25) is provided at the upper end of the end of the support tube (14) for blocking the traveling trolley.
5. The annular lifting device for pressure vessel internals according to claim 4, characterized in that: The inner wall ring rail (2) is fixed to the inner wall surface of the pressure vessel through a plurality of supporting ribs (1), and the supporting ribs (1) are evenly arranged on the circumference of the inner wall of the pressure vessel. The supporting ribs (1) are provided with bolt holes corresponding to the bolt holes of the positioning clamping plate (11).
6. The annular lifting device for pressure vessel internals according to claim 5, characterized in that: The number of the supporting ribs (1) is greater than 40.
7. The annular lifting device for pressure vessel internals according to claim 6, characterized in that: The above lifting mechanism can be selected as manual hoist or electric hoist according to the lifting weight requirement.
8. The annular lifting device for pressure vessel internals according to claim 7, characterized in that: The above-mentioned traveling trolley is a trolley with active power, and the main roller (4) and the auxiliary roller (15) are both active power rollers.