Dry fog dust suppression assembly applied to mining machine
The dry mist dust suppression component transports water to the gas-liquid two-phase nozzle through a water pump, and the sprayed water mist barrier solves the shortcomings of traditional dust suppression methods, achieves efficient capture of dust and conservation of water resources, and avoids water accumulation and equipment damage.
Patent Information
- Application Number
- CN202422843723.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional dust suppression methods are not effective in capturing dust with smaller particle sizes, and watering may cause water accumulation at the work site, affecting excavation operations and equipment life.
A dry mist dust suppression component is used to transport the water in the water tank to the rectangular outlet pipe through a water pump, and spray water mist through a gas-liquid two-phase nozzle to form a barrier to block dust, reducing water usage and the risk of water accumulation.
It improves the dust capture effect, saves water resources, avoids water accumulation problems, ensures the normal progress of excavation operations and prevents equipment from rusting.
Smart Images

Figure CN223317842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust suppression for mining machines, in particular to a dry mist dust suppression component applied to mining machines. Background Art
[0002] While the widespread use of mining machines in the mining industry has greatly improved mining efficiency, it has also led to serious dust pollution. During mining operations, such as cutting, crushing, and loading, mining machines disturb large quantities of ore, coal, and other materials, generating large amounts of dust of varying particle sizes. This dust permeates the mining site, posing multiple hazards to the environment and human health.
[0003] During deep hole excavation, the crushing action of the drill bit on media such as rock and soil generates a large amount of dust. To reduce the dust hazards generated during deep hole excavation, traditional dust suppression methods include sprinkling water to reduce dust. However, sprinkling water to reduce dust has some limitations. First, the water droplets formed by sprinkling water are large in size, which is not effective for capturing smaller dust particles, and can only cause some large dust particles to settle. Second, large amounts of water sprinkling can easily cause water accumulation at the work site, especially in deep holes. Water accumulation can affect the normal progress of excavation operations and may also cause problems such as rusting of equipment. Therefore, a dry mist dust suppression component for use in mining machines is now proposed. Utility Model Content
[0004] The purpose of this utility model is to solve some limitations of existing traditional dust suppression methods, such as poor capture effect on dust with smaller particle size, only settling of some large dust particles, and large amount of water sprinkling easily causing water accumulation at the work site, especially water accumulation in deep holes, which will affect the normal progress of excavation operations and may also cause equipment to rust and other problems. A dry mist dust suppression component for use in mining machines is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A dry fog dust suppression component for use in a mining machine comprises a mining machine body, a water tank being arranged inside the mining machine body, a water pump being arranged at the upper and lower ends of the inner wall of the water tank, the water outlet end of the water pump being connected to a water pipe, one end of the water pipe being connected to a rectangular water outlet pipe, the outer wall of the rectangular water outlet pipe being provided with evenly distributed gas-liquid two-phase nozzles, and a water injection component being arranged at the top of the mining machine body.
[0007] Preferably, a connecting pipe is connected through the outer wall of the rectangular water outlet pipe, and the connecting pipe is slidably connected to the water pipe.
[0008] Preferably, a mounting groove is provided on the outer wall of the mining machine body, and evenly distributed hidden grooves are provided on the outer walls on both sides of the mounting groove, and threaded holes are provided at the bottom ends of the inner walls of the hidden grooves.
[0009] Preferably, the rectangular water outlet pipe is clamped with the installation groove, and the outer wall of the rectangular water outlet pipe is fixedly connected with a connecting plate, and the connecting plate is threadedly connected with bolts.
[0010] Preferably, the water injection assembly includes a sealing door, a notch, and a connecting port. The sealing door is connected to the top outer wall of the mining machine body through a hinge. The notch is arranged at the top of the mining machine body, and the connecting port is arranged at the inner bottom end of the notch.
[0011] Preferably, the sealing door is slidably connected to the notch, and the connecting port is through-connected to the water tank.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] When the utility model is in use, the rectangular water outlet pipe and the gas-liquid two-phase nozzle arranged behind the excavator head can be used to transport the water in the water tank to the rectangular water outlet pipe through the water pump, and then sprayed out through the gas-liquid two-phase nozzle to suppress the dust, thereby saving more space, achieving better dust capture effect, using less water, and not generating a large amount of accumulated water. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a dry mist dust suppression component applied to a mining machine proposed in the utility model;
[0015] Figure 2 This is a schematic diagram of a half-section three-dimensional structure of a dry mist dust suppression component applied to a mining machine proposed in the utility model;
[0016] Figure 3 This is a schematic diagram of the top three-dimensional structure of a dry mist dust suppression component applied to a mining machine proposed in the utility model;
[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of a rectangular water outlet pipe of a dry mist dust suppression component applied to a mining machine proposed by the utility model.
[0018] In the figure: 1. Mining machine body; 2. Water tank; 3. Water pump; 4. Water pipe; 5. Rectangular water outlet pipe; 6. Gas-liquid two-phase nozzle; 7. Water injection assembly; 8. Connecting pipe; 9. Hidden groove; 10. Threaded hole; 11. Connecting plate; 12. Bolt; 13. Mounting groove; 14. Sealing door; 15. Notch; 16. Connecting port. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] Reference Figures 1-4 A dry fog dust suppression component used in a mining machine includes a mining machine body 1, a water tank 2 is provided inside the mining machine body 1, water pumps 3 are provided at the upper and lower ends of the inner wall of the water tank 2, the water outlet end of the water pump 3 is connected to a water pipe 4, one end of the water pipe 4 is connected to a rectangular water outlet pipe 5, the outer wall of the rectangular water outlet pipe 5 is provided with evenly distributed gas-liquid two-phase nozzles 6, and a water injection component 7 is provided at the top of the mining machine body 1.
[0021] It should be noted that the mining machine body 1, water pump 3, and gas-liquid two-phase nozzle 6 are existing technologies. The specific model specifications need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be repeated.
[0022] Furthermore, a connecting pipe 8 is connected through the outer wall of the rectangular water outlet pipe 5 , and the connecting pipe 8 is slidably connected to the water pipe 4 .
[0023] Among them, the diameter of the connecting pipe 8 is smaller than the diameter of the water pipe 4, so that the connecting pipe 8 can be inserted into the water pipe 4 along the way. One end of the connecting pipe 8 is provided with an inwardly concave bevel, which can better guide the water flow into the rectangular water outlet pipe 5.
[0024] Furthermore, a mounting groove 13 is provided on the outer wall of the mining machine body 1 , and evenly distributed hidden grooves 9 are provided on the outer walls on both sides of the mounting groove 13 , and threaded holes 10 are provided at the bottom ends of the inner walls of the hidden grooves 9 .
[0025] Among them, the size of the installation groove 13 is adapted to the size of the rectangular water outlet pipe 5. The rectangular water outlet pipe 5 is composed of two U-shaped parts. When installing the rectangular water outlet pipe 5, the rectangular water outlet pipes 5 are first assembled together and then inserted into the installation groove 13.
[0026] Furthermore, the rectangular water outlet pipe 5 is clamped with the installation groove 13 , and the outer wall of the rectangular water outlet pipe 5 is fixedly connected with a connecting plate 11 , and the connecting plate 11 is threadedly connected with a bolt 12 .
[0027] Among them, the connecting plate 11 is slidably connected to the hidden groove 9, and the bolt 12 passes through the connecting plate 11 and is connected to the threaded hole 10, so that the rectangular water outlet pipe 5 can be installed more stably and occupies a smaller area.
[0028] Furthermore, the water injection assembly 7 includes a sealing door 14, a notch 15, and a connecting port 16. The sealing door 14 is connected to the top outer wall of the mining machine body 1 through a hinge. The notch 15 is arranged at the top of the mining machine body 1, and the connecting port 16 is arranged at the inner bottom end of the notch 15.
[0029] Among them, other water filling equipment can be connected externally through the connection port 16, and can be opened for use when the water level in the water tank 2 is insufficient, which is more convenient.
[0030] Furthermore, the sealing door 14 is slidably connected to the notch 15 , and the connecting port 16 is connected to the water tank 2 .
[0031] Among them, the purpose of setting up the upper and lower water pumps 3 corresponding to the two water pipes 4 is to ensure that water can still be pumped when the water level in the water tank 2 is low. When the water volume is sufficient, the pressure of the water flow can be increased to make the water mist larger.
[0032] Working principle: When using this equipment, first assemble the rectangular water outlet pipe 5, and then align the connecting pipe 8 with the water pipe 4 and insert it into it. Before insertion, you need to apply waterproof glue on the outer wall of the connecting pipe 8, and then insert the connecting plate 11 into the hidden groove 9, and use the bolt 12 to pass through the connecting plate 11 and connect it to the threaded hole 10 to complete the fixation, and then fill the water tank 2 with water through the connecting port 16, you can start the water pump 3, the water pump 3 draws water into the water pipe 4, and then injects it into the rectangular water outlet pipe 5, and finally sprays water mist through the gas-liquid two-phase nozzle 6 to suppress dust on the excavation site, and the gas-liquid two-phase nozzle 6 is tilted toward the excavation head, so that the water mist can form a screen to completely block the dust and will not fall on the machine behind.
[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dry mist dust suppression assembly for a mining machine, comprising a mining machine body (1), characterized in that: A water tank (2) is provided inside the mining machine body (1), and water pumps (3) are provided at the upper and lower ends of the inner wall of the water tank (2). The water outlet end of the water pump (3) is connected to a water pipe (4), and one end of the water pipe (4) is connected to a rectangular water outlet pipe (5). The outer wall of the rectangular water outlet pipe (5) is provided with uniformly distributed gas-liquid two-phase nozzles (6), and a water injection component (7) is provided at the top of the mining machine body (1).
2. A dry mist dust suppression assembly for a mining machine according to claim 1, characterized in that: A connecting pipe (8) is connected through the outer wall of the rectangular water outlet pipe (5), and the connecting pipe (8) is slidably connected to the water pipe (4).
3. The dry mist dust suppression assembly for a mining machine according to claim 1, characterized in that: An installation groove (13) is provided on the outer wall of the mining machine body (1), and evenly distributed hidden grooves (9) are provided on the outer walls on both sides of the installation groove (13), and threaded holes (10) are provided at the bottom ends of the inner walls of the hidden grooves (9).
4. The dry mist dust suppression assembly for a mining machine according to claim 3 is characterized in that: The rectangular water outlet pipe (5) is clamped with the mounting groove (13); the outer wall of the rectangular water outlet pipe (5) is fixedly connected with a connecting plate (11); and a bolt (12) is threadedly connected to the connecting plate (11).
5. The dry mist dust suppression assembly for a mining machine according to claim 1, characterized in that: The water injection assembly (7) comprises a sealing door (14), a notch (15), and a connecting port (16); the sealing door (14) is connected to the top outer wall of the mining machine body (1) via a hinge; the notch (15) is provided at the top of the mining machine body (1); and the connecting port (16) is provided at the inner bottom end of the notch (15).
6. The dry mist dust suppression assembly for a mining machine according to claim 5, characterized in that: The sealing door (14) is slidably connected to the notch (15), and the connecting port (16) is connected to the water tank (2).