Low-alkali high-strength cement calcining device
Through the combination of the automated knocking mechanism and the spiral plate, the problems of high labor intensity and unstable quality of the existing cement calcining device are solved, an efficient and safe cement calcining process is achieved, and product quality and production stability are improved.
Patent Information
- Application Number
- CN202422522980.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing cement calcining device is cleaned by foot-operated hammering at high temperature, which increases the labor intensity of workers and poses a risk of burns. In addition, the uneven calcination leads to unstable quality.
An automated beating mechanism is used, with a servo motor driving the gear disc and hammer assembly to beat the drum. Combined with the pushing effect of the spiral plate, the raw materials in the drum can be evenly rolled and calcined, reducing manual intervention.
It reduces labor intensity, avoids worker burns, improves the stability of calcination quality and product activity, and reduces the rate of raw burning and over-burning.
Smart Images

Figure CN223319524U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement processing, in particular to a low-alkali and high-strength cement calcining device. Background Art
[0002] For example, the patent publication number CN218314364U provides a high-strength sulphoaluminate cement raw material calcining device, which can observe the inside of the mixing drum while people knock and vibrate the mixing drum, making it convenient for people to clean the cement stuck inside the drum. A high-strength sulphoaluminate cement raw material calcining device includes a base plate, a support frame and a drum, etc. The bottom of the base plate is connected to a left-right symmetrical support frame, and the drum is rotatably connected between the support frames. By stepping on the front side of the squeezing hammer, the hammer rotates along the fixed axis, and then the volute spring enables the hammer to continuously move repeatedly, continuously knocking the drum, so that the cement remaining in the drum falls off, achieving the effect of making it convenient for people to clean the cement stuck inside the drum.
[0003] However, during the use of the above equipment, due to the setting of its internal stepping and extrusion hammer, the temperature of the calcining device is high, and the mixing barrel is hit by stepping on it, which not only increases the labor intensity of the workers, but also easily burns the workers. Therefore, in response to this situation, we propose a more convenient and practical calcining device that meets the use needs. Utility Model Content
[0004] The purpose of the utility model is to provide a low-alkali and high-strength cement calcining device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-alkali and high-strength cement calcining device, comprising a base, a calcining mechanism is arranged on the top of the base, the calcining mechanism includes a support frame, the support frame is connected to the base, the bottom of the support frame is rotatably connected to a rotating drum, and knocking mechanisms are symmetrically arranged on both sides of the top of the base, the knocking mechanism includes a support seat, a knocking assembly is rotatably connected to one side of the top of the support seat for knocking the rotating drum, and a gear disk is rotatably connected to one side of the middle of the support seat.
[0006] Furthermore, a spiral plate is fixedly connected to the inner wall of the rotating drum, a gear ring is fixedly connected to the outer wall of one end of the rotating drum, a driving gear is provided on one side of the gear ring, the driving gear is rotatably connected to the support frame, a reduction motor is installed on one side of the support frame, and the output end of the reduction motor is connected to the driving gear.
[0007] Furthermore, a heater is provided at the bottom of the rotating drum, the heater is electrically connected to the base, and an output end of the heater is in contact with the outer wall of the rotating drum.
[0008] Furthermore, a servo motor is installed on one side of the support seat, and an output end of the servo motor is connected to the gear disc.
[0009] Furthermore, a through hole is opened on one side of the top of the support seat, a connecting shaft is rotatably connected in the through hole, a connecting block is fixedly connected to the outer wall of the connecting shaft, and a toggle plate is fixedly connected to one end of the connecting shaft, and the toggle plate is adapted to the teeth of the gear disk.
[0010] Furthermore, the striking assembly includes a connecting rod, one end of which is connected to the connecting block, and the other end is fixedly connected to the hammer head. One side of the support seat is rotatably connected to a connecting sleeve, one side of the connecting sleeve is installed with a spring, one end of the spring is slidably connected to the fixed rod, and the fixed rod and the connecting rod are rotatably connected.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The low-alkali, high-strength cement calcining device is provided with a calcining mechanism and a knocking mechanism. During use, when cement is calcined in the calcining mechanism, the servo motor on the support seat drives the gear disc to rotate. The rotation of the gear disc drives the connecting shaft and the connecting block to rotate through the toggle plate. The rotation of the connecting block drives the connecting rod and the hammer head to knock the rotating drum. In this process, the spring increases the knocking force under the action of the connecting sleeve and the fixing rod. The device realizes automatic operation, reduces the need for manual intervention, reduces labor intensity, and improves the stability and controllability of the production process. At the same time, it avoids scalding workers. The device is highly practical and suitable for promotion.
[0013] At the same time, due to the rotation of the drum and the pushing action of the spiral plate, the raw materials can roll forward evenly in the kiln and be heated evenly, which not only ensures the quality stability of cement calcination, but also reduces the rate of raw burning and over-burning, and improves the activity and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the calcination mechanism structure of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the striking mechanism of the present utility model.
[0017] In the figure: 1. base; 2. calcining mechanism; 201. support frame; 202. rotating drum; 203. spiral plate; 204. gear ring; 205. driving gear; 206. reduction motor; 207. heater; 3. knocking mechanism; 301. support seat; 302. gear plate; 303. servo motor; 304. connecting shaft; 305. connecting block; 306. toggle plate; 307. connecting rod; 308. hammer head; 309. connecting sleeve; 310. spring; 311. fixing rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] In the process of cement processing, calcining equipment is needed. The calcining equipment provided by the utility model is specially used for cement calcining operations in the process of cement processing. In the process of using this equipment for calcining operations, it should be noted that the temperature in the furnace should be gradually increased according to the set temperature and time requirements. At the same time, the temperature changes in the furnace should be monitored to ensure that the speed and amplitude of the temperature increase are controlled within the appropriate range. A suitable proportion of raw materials should be added to the cement furnace, and the addition and discharge of raw materials should be controlled through the feed and discharge ports in the furnace. The air intake and oxygen content in the furnace during the calcination process should be controlled to maintain an appropriate oxygen supply. The waste gas, waste residue, etc. generated during the calcination process should be treated and discharged in accordance with regulations to reduce pollution to the environment.
[0020] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: a low-alkali and high-strength cement calcining device, comprising a base 1, a calcining mechanism 2 is arranged on the top of the base 1, the calcining mechanism 2 comprises a support frame 201, the support frame 201 is connected to the base 1, the bottom of the support frame 201 is rotatably connected to a rotating drum 202, and knocking mechanisms 3 are symmetrically arranged on both sides of the top of the base 1, the knocking mechanism 3 comprises a support seat 301, a knocking assembly is rotatably connected to one side of the top of the support seat 301, and is used to knock the rotating drum 202, and a gear disk 302 is rotatably connected to one side of the middle part of the support seat 301.
[0021] like Figure 2As shown, a spiral plate 203 is fixedly connected to the inner wall of the rotating drum 202, a gear ring 204 is fixedly connected to the outer wall of one end of the rotating drum 202, a driving gear 205 is provided on one side of the gear ring 204, the driving gear 205 is rotatably connected to the support frame 201, a reduction motor 206 is installed on one side of the support frame 201, the output end of the reduction motor 206 is connected to the driving gear 205, a heater 207 is provided at the bottom of the rotating drum 202, the heater 207 is electrically connected to the base 1, and the output end of the heater 207 is in contact with the outer wall of the rotating drum 202.
[0022] It should be noted that during use, the cement is first placed in the drum 202 on the support frame 201, and then the reduction motor 206 drives the drive gear 205 to rotate, and drives the gear ring 204 and the drum 202. In this process, the heater 207 heats the drum 202 and prevents cement blockage under the action of the spiral plate 203. Due to the rotation of the drum 202 and the pushing action of the spiral plate 203, the calcining mechanism 2 can evenly roll forward in the kiln and be heated evenly, which not only ensures the quality stability of cement calcination, but also reduces the rate of raw burning and overburning, and improves the activity and quality of the product.
[0023] like Figure 3 As shown, a servo motor 303 is installed on one side of the support base 301, and the output end of the servo motor 303 is connected to the gear disk 302. A through hole is opened on one side of the top of the support base 301, and a connecting shaft 304 is rotatably connected in the through hole. A connecting block 305 is fixedly connected to the outer wall of the connecting shaft 304, and one end of the connecting shaft 304 is fixedly connected to a toggle plate 306, which is adapted to the teeth of the gear disk 302. The knocking assembly includes a connecting rod 307, one end of the connecting rod 307 is connected to the connecting block 305, and the other end is fixedly connected to a hammer head 308. A connecting sleeve 309 is rotatably connected to one side of the support base 301, and a spring 310 is installed on one side of the connecting sleeve 309. One end of the spring 310 is slidably connected to a fixed rod 311, and the fixed rod 311 is rotatably connected to the connecting rod 307.
[0024] It should be noted that during use, when cement is calcined in the calcining mechanism 2, the servo motor 303 on the support seat 301 drives the gear disc 302 to rotate, and the rotation of the gear disc 302 drives the connecting shaft 304 and the connecting block 305 to rotate through the toggle plate 306. While the connecting block 305 rotates, it drives the connecting rod 307 and the hammer head 308 to knock on the rotating drum 202. In this process, the spring 310 increases the knocking force under the action of the connecting sleeve 309 and the fixing rod 311. The knocking mechanism 3 can effectively prevent the cement raw materials from sticking to the inner wall of the container during the calcination process.
[0025] Working principle: During use, cement is first placed in the drum 202 on the support frame 201, and then the reduction motor 206 drives the driving gear 205 to rotate, and drives the gear ring 204 and the drum 202. In this process, the heater 207 heats the drum 202 and prevents cement clogging under the action of the spiral plate 203. When the cement is calcined in the calcining mechanism 2, the servo motor 303 on the support seat 301 drives the gear disc 302 to rotate. The rotation of the gear disc 302 drives the connecting shaft 304 and the connecting block 305 to rotate through the toggle plate 306. While the connecting block 305 rotates, it drives the connecting rod 307 and the hammer head 308 to knock the drum 202. In this process, the spring 310 increases the knocking force under the action of the connecting sleeve 309 and the fixed rod 311. The device realizes automated operation, reduces the need for manual intervention, reduces labor intensity, and improves the stability and controllability of the production process, while avoiding scalding workers.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the accompanying embodiments and their equivalents.
Claims
1. A low-alkali high-strength cement calcining device, comprising a base (1), characterized in that: A calcining mechanism (2) is provided on the top of the base (1), the calcining mechanism (2) comprises a support frame (201), the support frame (201) is connected to the base (1), the bottom of the support frame (201) is rotatably connected to a rotating drum (202), and a knocking mechanism (3) is symmetrically provided on both sides of the top of the base (1), the knocking mechanism (3) comprises a support seat (301), a knocking assembly is rotatably connected to one side of the top of the support seat (301) for knocking the rotating drum (202), and a gear disc (302) is rotatably connected to one side of the middle of the support seat (301).
2. The low-alkali, high-strength cement calcining device according to claim 1, characterized in that: The inner wall of the rotating drum (202) is fixedly connected to a spiral plate (203), and the outer wall of one end of the rotating drum (202) is fixedly connected to a gear ring (204). A driving gear (205) is provided on one side of the gear ring (204), and the driving gear (205) is rotationally connected to the support frame (201). A reduction motor (206) is installed on one side of the support frame (201), and the output end of the reduction motor (206) is connected to the driving gear (205).
3. The low-alkali, high-strength cement calcining device according to claim 1, characterized in that: A heater (207) is provided at the bottom of the rotating drum (202), the heater (207) is electrically connected to the base (1), and the output end of the heater (207) is in contact with the outer wall of the rotating drum (202).
4. The low-alkali, high-strength cement calcining device according to claim 1, characterized in that: A servo motor (303) is installed on one side of the support base (301), and an output end of the servo motor (303) is connected to the gear disc (302).
5. The low-alkali, high-strength cement calcining device according to claim 1, characterized in that: A through hole is provided on one side of the top of the support seat (301), a connecting shaft (304) is rotatably connected in the through hole, a connecting block (305) is fixedly connected to the outer wall of the connecting shaft (304), and a toggle plate (306) is fixedly connected to one end of the connecting shaft (304), and the toggle plate (306) is adapted to the teeth of the toothed disc (302).
6. The low-alkali, high-strength cement calcining device according to claim 1, characterized in that: The striking assembly comprises a connecting rod (307), one end of the connecting rod (307) is connected to the connecting block (305), and the other end is fixedly connected to a hammer head (308), one side of the support seat (301) is rotatably connected to a connecting sleeve (309), one side of the connecting sleeve (309) is installed with a spring (310), one end of the spring (310) is slidably connected to a fixed rod (311), and the fixed rod (311) is rotatably connected to the connecting rod (307).
Citation Information
Patent Citations
Cement raw material calcining device for high-strength sulphoaluminate cement
CN218314364U