Monomer mixing tank convenient for rapid feeding
By designing a multifunctional upper dished head and stirring mechanism on the mixing tank, the hygiene and efficiency problems caused by the single feeding port of the mixing tank equipment are solved, rapid feeding, cleaning and temperature monitoring are achieved, and the use effect of the mixing tank is improved.
Patent Information
- Application Number
- CN202422212601.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The feeding port of the existing mixing tank equipment is only a single channel, which causes feeding, cleaning and peeping to be mixed in the same pipeline, which easily causes hygiene problems and pipeline blockage, affecting the feeding efficiency.
A monomer mixing tank is designed for quick loading. It adopts an upper dished head with multiple independent feed ports, cleaning ports and vents on the top, and is equipped with a stirring shaft, scraper and temperature measuring device to achieve multifunctional loading, stirring and temperature monitoring.
It realizes multifunctional feeding, avoids pipeline pollution, improves mixing efficiency and stirring effect, and can monitor the temperature in the tank in real time to ensure mixing quality.
Smart Images

Figure CN223324510U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing tank equipment, in particular to a monomer mixing tank which is convenient for rapid loading. Background Art
[0002] If fine processing of particulate matter is required, materials of different coarseness and size need to be placed in a sealed container in a certain order, and then the cutting tool is selected according to the softness and hardness of the material. After the circuit is turned on, the tool is rotated by the shaft to refine the material in a sealed environment, and then the gas materials are added in turn for mixing and stirring.
[0003] After a certain degree of crushing and stirring, the powdered materials have already been evenly mixed together, but the feeding port of such equipment is often only a single channel. Feeding, cleaning, and peeking are often squeezed into the same pipe, which is not only unhygienic but also easy to bring out the internal contamination on the equipment, and even block the pipe and affect the feeding efficiency, which is very inconvenient.
[0004] Now, a new monomer mixing tank that is convenient for rapid loading is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a monomer mixing tank that is convenient for rapid loading, so as to solve the problem of single pipeline distribution proposed in the above background technology.
[0006] To achieve the above-mentioned object, the utility model provides the following technical solution: a monomer mixing tank for rapid loading, comprising a cylinder body and an upper dished head, the top of the cylinder body is welded with an upper dished head, a feeding port 1 is fixed at the center left of the rear top of the upper dished head, a cleaning port 1 is fixed at the left rear top of the upper dished head, sight glasses are respectively installed at the front and rear ends of the top of the upper dished head, a feeding port 2 is fixed at the rear end on the right side of the top of the upper dished head, a nitrogen port is fixed on the right side of the rear top of the upper dished head, a pressure gauge is fixed at the front end on the right side of the front top of the upper dished head, an emptying port is fixed on the right side of the front top of the upper dished head, a vacuum port is fixed on the left side of the front top of the upper dished head, a cleaning port 2 is installed at the front left side of the top of the upper dished head, a manhole is fixed at the right center of the upper dished head, and a cover plate is hingedly assembled above the manhole, and a lower dished head is welded to the bottom of the cylinder.
[0007] Preferably, a discharge pipe is welded at the center of the bottom end of the lower dish-shaped head, and a discharge valve is installed on the discharge pipe, a bottom pipe is welded at the lower right corner of the lower dish-shaped head, a side pipe is welded at the center of the right side of the cylinder, and ear-type supports are welded on all four sides above the outer wall of the cylinder.
[0008] Preferably, the sight glasses are symmetrically distributed on the front and rear sides of the upper dish-shaped head, and the cleaning port 1 and the cleaning port 2 are symmetrically distributed on the left rear and left front of the top end of the upper dish-shaped head.
[0009] Preferably, a bracket is welded at the center of the top of the upper dished head, and an explosion-proof motor is installed at the top of the bracket, a gear reducer is fixed below the explosion-proof motor, a sealer is installed below the inside of the bracket, and a stirring shaft is fixed to the bottom of the sealer, three groups of blades are fixed on both sides of the surface of the stirring shaft, scrapers are welded on both sides of the bottom of the stirring shaft, and a balance bar is fixed between the two sides of the top of the scraper rod.
[0010] Preferably, the stirring shaft is connected to the gear reducer through a sealer, and the scraper rod and the balance rod are in the same vertical plane.
[0011] Preferably, a temperature sleeve is fixed at the left center of the interior of the upper dished head, and a temperature measuring rod is longitudinally inserted into the temperature sleeve, and temperature sensing probes are respectively installed on the side and bottom of the temperature measuring rod.
[0012] Compared with the prior art, the beneficial effects of the present invention are: the monomer mixing tank that is convenient for rapid loading not only realizes multifunctional loading, ventilation, and cleaning, realizes uniform mixing of materials, but also realizes real-time measurement of the temperature inside the tank;
[0013] (1) An upper dished head is welded on the top of the cylinder, and two sets of inlet channels are provided at the rear of the upper dished head, namely feed port 1 and feed port 2, which can be connected to external pipelines to quickly feed different materials into the cylinder without causing the two pipelines to contaminate each other. A nitrogen port, an emptying port and a vacuum port are also provided, and the material is discharged from a discharge pipe with a discharge valve, which can not only inject nitrogen to catalyze the mixing reaction, but also stabilize the internal air pressure and quickly heat the cylinder. Clear liquid or detergent is then injected from the cleaning port 1 and the cleaning port 2, and the cylinder wall is cleaned with a stirring shaft and the like, and then discharged from the bottom pipe below. A hinged cover is also provided on the top of the manhole to prevent dust and debris from entering the cylinder, thereby realizing multifunctional loading, mixing and cleaning.
[0014] (2) A stirring shaft is fixed at the bottom of the sealer, and the main stirring mechanism is controlled by an explosion-proof motor in the bracket to control the gear reducer to rotate the stirring shaft. In order to prevent the stirring shaft from leaving its original position, a sealer is installed between the gear reducer and the stirring shaft to prevent the material from entering and maintain the stability of the stirring shaft during rotation. The blades at the bottom cooperate with the scraper attached to the inner wall of the lower dished head to turn and mix the material, thereby ensuring the processing efficiency of the mixing tank and preventing the accumulation of materials from affecting the mixing effect.
[0015] (3) A temperature measuring rod is longitudinally inserted into the temperature sleeve, and the temperature measuring rod is inserted into the upper dished head from the temperature sleeve. The temperature sensing probes on the side and bottom of the temperature measuring rod are used to detect the temperature at different high and low positions in the cylinder. The measured data is then converted into a signal and sent out for the terminal to receive and implement corresponding measures, so as to avoid the temperature being too high or too low and affecting the mixing result. It is also convenient to pull out the temperature measuring rod for cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;
[0017] Figure 2 This is a schematic diagram of the top structure of the dished head of the utility model;
[0018] Figure 3 This is a schematic diagram of the front view structure of the stirring rod of the present invention;
[0019] Figure 4 This is a schematic diagram of the front view structure of the temperature measuring rod of the present utility model.
[0020] In the figure: 1. Explosion-proof motor; 2. Gear reducer; 3. Bracket; 4. Sealer; 5. Cover; 6. Manhole; 7. Cylinder; 8. Ear support; 9. Side pipe; 10. Agitator shaft; 11. Blade; 12. Lower dished head; 13. Scraper rod; 14. Bottom pipe; 15. Discharge pipe; 16. Discharge valve; 17. Balance rod; 18. Temperature measuring rod; 19. Temperature sensing probe; 20. Temperature sleeve; 21. Upper dished head; 22. Cleaning port 1; 23. Sight glass; 24. Feed port 1; 25. Nitrogen port; 26. Exhaust port; 27. Pressure gauge; 28. Cleaning port 2; 29. Vacuum port; 30. Feed port 2. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figure 1-4A monomer mixing tank for quick loading includes a cylinder 7 and an upper dished head 21. The upper dished head 21 is welded on the top of the cylinder 7. A feed port 1 24 is fixed to the left of the center of the top rear of the upper dished head 21. A cleaning port 1 22 is fixed to the left rear of the top of the upper dished head 21. Sight glasses 23 are installed at the front and rear ends of the top of the upper dished head 21 respectively. A feed port 2 30 is fixed to the rear end of the right side of the top of the upper dished head 21. A nitrogen port 25 is fixed on the side, a pressure gauge 27 is fixed on the front right side of the top front of the upper dished head 21, an exhaust port 26 is fixed on the right side of the top front of the upper dished head 21, a vacuum port 29 is fixed on the left side of the top front of the upper dished head 21, a cleaning port 28 is installed in front of the left side of the top of the upper dished head 21, a manhole 6 is fixed at the center of the right side of the upper dished head 21, and a cover plate 5 is hingedly assembled above the manhole 6, and a lower dished head 12 is welded to the bottom of the cylinder 7;
[0023] A discharge pipe 15 is welded at the center of the bottom end of the lower dished head 12, and a discharge valve 16 is installed on the discharge pipe 15. A bottom pipe 14 is welded to the lower right corner of the lower dished head 12, a side pipe 9 is welded at the center of the right side of the cylinder 7, and ear-type supports 8 are welded around the upper outer wall of the cylinder 7. The sight glasses 23 are symmetrically distributed on the front and rear sides of the upper dished head 21, and the cleaning port 1 22 and the cleaning port 2 28 are symmetrically distributed on the left rear and left front of the top of the upper dished head 21;
[0024] Specifically, if Figure 1 and Figure 2 As shown, two sets of inlet channels are provided at the rear of the upper dished head 21, namely feed port 1 24 and feed port 2 30, which can be connected to external pipelines to quickly feed different materials into the cylinder 7 without causing the two pipelines to contaminate each other. A nitrogen port 25, an emptying port 26 and a vacuum port 29 are also provided. The material is discharged from the discharge pipe 15 with a discharge valve 16, which can not only inject nitrogen to catalyze the mixing reaction, but also stabilize the internal air pressure and quickly heat the cylinder 7. Clear liquid or detergent is then injected from the cleaning port 1 22 and the cleaning port 2 28 to clean the cylinder wall with the stirring shaft 10 and other objects, and then discharged from the bottom pipe 14 below.
[0025] Example 2: A bracket 3 is welded at the center of the top of the upper dished head 21, and an explosion-proof motor 1 is installed on the top of the bracket 3, a gear reducer 2 is fixed below the explosion-proof motor 1, a sealer 4 is installed below the inside of the bracket 3, and a stirring shaft 10 is fixed to the bottom of the sealer 4, three groups of blades 11 are fixed on both sides of the surface of the stirring shaft 10, scrapers 13 are welded on both sides of the bottom of the stirring shaft 10, and a balance bar 17 is fixed between the two sides of the top of the scraper bar 13, the stirring shaft 10 is connected to the gear reducer 2 through the sealer 4, and the scraper bar 13 and the balance bar 17 are in the same vertical plane;
[0026] Specifically, if Figure 1 and Figure 3 As shown, the main stirring mechanism is controlled by the explosion-proof motor 1 in the bracket 3 to control the gear reducer 2 to rotate the stirring shaft 10. In order to prevent the stirring shaft 10 from leaving its original position, a sealer 4 is installed between the gear reducer 2 and the stirring shaft 10, which not only prevents the material from entering but also maintains the stability of the stirring shaft 10 during rotation. The blades 11 at the bottom cooperate with the scraper 13 attached to the inner wall of the lower dished head 12 to turn and mix the material, thereby ensuring the processing efficiency of the mixing tank.
[0027] Example 3: A temperature-sensing sleeve 20 is fixed at the left center of the upper dished head 21, and a temperature measuring rod 18 is longitudinally inserted into the temperature-sensing sleeve 20. Temperature sensing probes 19 are respectively installed on the side and bottom of the temperature measuring rod 18;
[0028] Specifically, if Figure 1 and Figure 4 As shown, the temperature measuring rod 18 is inserted into the upper dished head 21 from the temperature sleeve 20, and the temperature sensing probes 19 on the side and bottom of the temperature measuring rod 18 are used to detect the temperature at different high and low positions in the cylinder 7. The measured data is then converted into a signal and sent out for the people receiving it at the terminal to obtain and implement corresponding measures to avoid the temperature being too high or too low and affecting the mixing result.
[0029] Working principle: When the utility model is in use, two sets of inlet channels are provided at the rear of the upper dished head 21, namely feed port 1 24 and feed port 2 30, which can be connected to external pipelines to quickly feed different materials into the cylinder 7 without causing the two pipelines to contaminate each other. A nitrogen port 25, an emptying port 26 and a vacuum port 29 are also provided. The material is discharged from the discharge pipe 15 with a discharge valve 16, which can not only inject nitrogen to catalyze the mixed reaction, but also stabilize the internal air pressure and quickly heat the cylinder 7. Then, clear liquid or detergent is injected from the cleaning port 1 22 and the cleaning port 2 28, and the cylinder wall is cleaned with the stirring shaft 10 and other objects, and then discharged from the bottom pipe 14 below. The top of the manhole 6 is also provided with a hinged cover 5 to prevent dust and debris. After entering the cylinder 7, the main stirring mechanism is controlled by the explosion-proof motor 1 in the bracket 3 to control the gear reducer 2 to rotate the stirring shaft 10. In order to prevent the stirring shaft 10 from leaving its original position, a sealer 4 is installed between the gear reducer 2 and the stirring shaft 10 to prevent the material from entering and maintain the stability of the stirring shaft 10 during rotation. The blades 11 at the bottom cooperate with the scraper 13 attached to the inner wall of the lower dish-shaped head 12 to stir and mix the material. Finally, the temperature measuring rod 18 is inserted into the upper dish-shaped head 21 from the temperature sleeve 20, and the temperature sensing probes 19 on the side and bottom of the temperature measuring rod 18 are used to detect the temperature at different high and low positions in the cylinder 7. The measured data is then converted into a signal and sent out for the people receiving the signal at the terminal to obtain and implement corresponding measures.
[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A monomer mixing tank that is convenient for rapid loading, comprising a barrel (7) and an upper dished head (21), characterized in that: An upper dish-shaped head (21) is welded to the top of the cylinder (7), a feed port 1 (24) is fixed to the left of the center of the rear top of the upper dish-shaped head (21), a cleaning port 1 (22) is fixed to the left rear of the top of the upper dish-shaped head (21), sight glasses (23) are respectively installed at the front and rear ends of the top of the upper dish-shaped head (21), a feed port 2 (30) is fixed to the rear end of the right side of the top of the upper dish-shaped head (21), a nitrogen port (25) is fixed to the right side of the rear top of the upper dish-shaped head (21), and the upper dish-shaped head (21) is fixed to the right side. (21) A pressure gauge (27) is fixed to the front end on the right side of the top front of the upper dish-shaped head (21), an exhaust port (26) is fixed to the right side of the top front of the upper dish-shaped head (21), a vacuum port (29) is fixed to the left side of the top front of the upper dish-shaped head (21), a cleaning port 2 (28) is installed in front of the left side of the top of the upper dish-shaped head (21), a manhole (6) is fixed at the center of the right side of the upper dish-shaped head (21), and a cover plate (5) is hingedly assembled above the manhole (6), and a lower dish-shaped head (12) is welded to the bottom of the cylinder (7).
2. A monomer mixing tank that is convenient for rapid loading according to claim 1, characterized in that: A discharge pipe (15) is welded at the center of the bottom end of the lower dish-shaped head (12), and a discharge valve (16) is installed on the discharge pipe (15). A bottom pipe (14) is welded at the lower right corner of the lower dish-shaped head (12). A side pipe (9) is welded at the center of the right side of the cylinder (7). Ear-type supports (8) are respectively welded on the four sides above the outer wall of the cylinder (7).
3. The monomer mixing tank for quick loading according to claim 1, characterized in that: The sight glasses (23) are symmetrically distributed on the front and rear sides of the upper dish-shaped head (21), and the cleaning port 1 (22) and the cleaning port 2 (28) are symmetrically distributed on the left rear and left front of the top of the upper dish-shaped head (21).
4. The monomer mixing tank for quick loading according to claim 1, characterized in that: A bracket (3) is welded at the center of the top of the upper dished head (21), and an explosion-proof motor (1) is installed at the top of the bracket (3), a gear reducer (2) is fixed below the explosion-proof motor (1), a sealer (4) is installed below the inside of the bracket (3), and a stirring shaft (10) is fixed at the bottom of the sealer (4), three groups of blades (11) are fixed on both sides of the surface of the stirring shaft (10), scrapers (13) are welded on both sides of the bottom of the stirring shaft (10), and a balance bar (17) is fixed between the two sides of the top of the scraper (13).
5. The monomer mixing tank for quick loading according to claim 4, characterized in that: The stirring shaft (10) is connected to the gear reducer (2) through a sealer (4), and the scraper (13) and the balance rod (17) are located in the same vertical plane.
6. The monomer mixing tank for quick loading according to claim 1, characterized in that: A temperature sleeve (20) is fixed at the left center of the upper dished head (21), and a temperature measuring rod (18) is longitudinally inserted into the temperature sleeve (20). Temperature sensing probes (19) are respectively installed on the side and bottom of the temperature measuring rod (18).