Double-layer structure dense material bed roller press feeding device

Through the design of the feeding device of the roller press with a double-layer structure and dense material bed, the material guide slide is linked with the servo motor to form a double V-shaped double-insert pressure-maintaining structure, which solves the problems of loose material bed and material leakage and improves the working efficiency and energy efficiency of the roller press.

CN223324689UActive Publication Date: 2025-09-12SICHUAN ZHONGHENG JINGGONG ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422467130.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-12
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

When the existing feeding device is in the half-open or fully-open state, the tangential space around the roller press is large, resulting in a loose material bed, loss of material bed pressure, severe wear of the roller surface of the roller press, and material leakage.

Method used

The roller press feeding device adopts a double-layer structure dense material bed. The material guide slide is linked with the servo motor to achieve precise adjustment of the opening and closing size. The double V-shaped double-insert pressure-maintaining structure is formed by combining the tangential baffle and the side baffle to ensure the sealing of the material bed and balanced feeding.

Benefits of technology

It achieves the density of the material bed, prevents material leakage, reduces the work loss of the roller press, improves work efficiency, and achieves the effects of stable production, gain, energy saving and consumption reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a feeding device of a double-layer-structure compact material bed roller press, and belongs to the technical field of cement grinding equipment. The device comprises a main body support and a material guiding sliding plate, a feeding port is formed in the main body support, two inclined material guiding supports are symmetrically arranged on the main body support, and a driving device is arranged at the tops of the material guiding supports. The driving device comprises a piston electric cylinder, a speed reducer and a servo motor which is in transmission connection with the piston electric cylinder through the speed reducer, and the output end of the driving device is further connected with a connecting rod. According to the utility model, the compaction of the material bed is ensured through the double-V-shaped double-plugboard pressure maintaining structure, materials are prevented from leaking into the end surfaces of the side baffles and generating friction with the end surfaces, meanwhile, the working loss of the roller press is reduced, the working efficiency is improved, and the effects of stable production, gain, energy conservation and consumption reduction are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cement grinding equipment, and in particular relates to a feeding device for a roller press with a double-layer structure and a dense material bed. Background Art

[0002] Roller presses are common equipment in cement grinding, and the feeder they use plays a crucial role in system energy efficiency. Common feeders include linear reciprocating plate-type, lever-swing flap-type, and hyperbolic swing-type composite structures.

[0003] Existing linear reciprocating insert plate feeding devices adopt manual insert plates or electric and hydraulic push rods with automatic adjustment of center unloading on both sides. The throughput of the roller press is adjusted by adjusting the depth of the insert plates inserted into the chute, changing the cross-sectional area of ​​the unloading pipe and the material receiving area of ​​the roller surface. However, when the insert plates are half-open or fully-open, the tangential space around the roller press is large and the material bed is loose, which will cause the material bed to lose pressure, the work of the roller press to be lost and the roller surface wear of the roller press to be accelerated. The axial end face of the roller press will also leak material, resulting in serious wear of the side baffle. Summary of the Invention

[0004] The purpose of the utility model is to provide a roller press feeding device which can accurately adjust the opening and closing size, automatically adjust the feeding amount, ensure the balanced sealing of the feeding inlet, ensure the material pressure of the material bed, and prevent the material bed from losing pressure and the roller from deviating.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions:

[0006] A double-layer structure dense material bed roller press feeding device, characterized in that it includes a main body bracket and a material guide slide, the main body bracket is provided with a feeding port, the main body bracket is also symmetrically provided with two inclined material guide brackets, the top of the material guide bracket is provided with a driving device, the driving device includes a piston electric cylinder, a reducer and a servo motor connected to the piston electric cylinder through the reducer, and the output end of the driving device is also connected to a connecting rod;

[0007] The material guide bracket is provided with a plurality of guide rails in parallel, and the bottom surface of the material guide slide is provided with a plurality of pairs of sliders corresponding to each guide rail. The material guide slide is slidably connected to the material guide bracket through the sliders and the guide rails, and the material guide slide is also fixedly connected to the connecting rod;

[0008] The lower end of the main support is provided with a discharge port, and the bottom end of the material guiding slide is provided with a vertical downward pressure maintaining extension plate, and the pressure maintaining extension plate is located inside the discharge port.

[0009] The discharge port includes a tangential baffle and a side baffle, and the gap between the tangential baffle and the side baffle and the roller of the roller press is 15-20 mm.

[0010] Furthermore, the material guide slide plate, the pressure-maintaining extension plate, the tangential baffle plate and the side baffle plate form a double V-shaped double-insert plate pressure-maintaining structure, which ensures balanced feeding of the equipment and the sealing of the equipment.

[0011] Furthermore, the servo motor is used to synchronize with the roller press to drive the material guide slide to move back and forth in a straight line, and automatically adjust the opening and closing size to control the feed amount, thereby automatically preventing material blockage.

[0012] Furthermore, a detachably connected material guiding wear-resistant plate is provided on the surface of the material guiding slide.

[0013] The beneficial effects of the present invention are:

[0014] By arranging a pressure-maintaining extension plate extending into the discharge port on the material guide slide, as well as a tangential baffle and a side baffle that maintain a 15-20mm gap with the roller body, double sealing and pressure maintenance are achieved to ensure a dense material bed, prevent materials from leaking into the end face of the side baffle 11 during operation and rubbing against it, and at the same time reduce the work loss of the roller press and improve work efficiency, thereby achieving the effects of stable production, gain, energy saving and consumption reduction.

[0015] At the same time, the utility model can accurately adjust the opening size (accuracy 0.5mm) through the linkage synchronization of the servo motor and the roller press, accurately control the feed amount, automatically adjust to prevent blocking, respond quickly, have very strong linkage synchronization, automatically set the stroke, and steplessly adjust the feed material flow, greatly saving energy consumption. Compared with the existing roller press feeding device, it has great advantages.

[0016] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of the opening and closing limit positions of the feeding device of the double-layer structure dense material bed roller press shown in one embodiment of the utility model;

[0018] Figure 2 This is a structural schematic diagram of the closed limit position of the feeding device of the double-layer structure dense material bed roller press shown in one embodiment of the present utility model;

[0019] Figure 3 This is a partial schematic diagram of a feeding device of a double-layer structure dense material bed roller press shown in one embodiment of the present utility model.

[0020] Explanation of the accompanying figures: 1. Main bracket; 2. Driving device; 3. Material guide bracket; 4. Connecting rod; 5. Material guide slide; 6. Material guide wear-resistant plate; 7. Slider; 8. Guide rail; 9. Pressure-maintaining extension plate; 10. Tangential baffle; 11. Side baffle; 12. Feed port. DETAILED DESCRIPTION

[0021] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0025] See Figure 1-3 The double-layer structure dense material bed roller press feeding device shown in a preferred embodiment of the present application includes a main body bracket 1 and a material guide slide 5. The main body bracket 1 is provided with a feed port 12. The main body bracket 1 is also symmetrically provided with two inclined material guide brackets 3. The top of the material guide bracket 3 is provided with a driving device 2, and the output end of the driving device 2 is also connected to a connecting rod 4.

[0026] Four guide rails 8 are arranged in parallel on the material guide bracket 3, and four pairs of sliders 7 corresponding to the guide rails 8 are arranged on the bottom surface of the material guide slide 5. The material guide slide 5 is slidingly connected to the material guide bracket 3 through the sliders 7 and the guide rails 8. The material guide slide 5 is also fixedly connected to the connecting rod 4, and the material guide slide 5 is controlled by the driving device 2 to perform reciprocating linear motion on the material guide bracket 3.

[0027] In this embodiment, the driving device 2 includes a piston electric cylinder, a reducer, and a servo motor connected to the piston electric cylinder through the reducer. By using two servo motors to control the reciprocating linear motion of the two material guide slides, the linkage synchronization with the roller press is strong, the opening size can be accurately adjusted and the feed amount can be accurately controlled, thereby automatically adjusting the feed amount to prevent blockage.

[0028] Furthermore, the surface of the material guiding slide plate 5 is also provided with a detachable and replaceable material guiding wear-resistant plate 6.

[0029] The lower end of the main frame 1 is provided with a discharge port, which includes a circumferentially arranged tangential baffle 10 and a side baffle 11. The bottom of the tangential baffle 10 and the side baffle 11 is an arc-shaped plate that fits the roller of the roller press and maintains a gap of 15-20mm with the roller circumference, forming a dense pressure maintenance and improving the working efficiency of the roller press. The bottom end of the guide slide 5 is provided with a vertical downward pressure maintenance extension plate 9, which is located inside the discharge port.

[0030] The pressure-maintaining extension plates 9 provided on the two material guide slides 5 and the circumferentially arranged tangential baffles 10 and side baffles 11 form a double-V-shaped double-layer sealing structure, which greatly improves the sealing performance, ensures balanced discharge of the material outlet, and prevents the occurrence of material bed pressure loss and roller deviation.

[0031] Working principle:

[0032] The material enters from the feed port 12, and the driving device 2 controls the reciprocating linear motion of the guide slide 5 to accurately adjust the opening size and control the feed amount. It is automatically adjusted synchronously with the roller press to prevent blockage.

[0033] During the operation, a pressure-maintaining extension plate 9 extending into the discharge port and a tangential baffle 10 and a side baffle 11 that maintain a 15-20mm gap with the roller body are provided on the material guide slide 5 to achieve double sealing and pressure maintenance to ensure a dense material bed and prevent the material from leaking into the end face of the side baffle 11 and rubbing against it during operation. At the same time, the work loss of the roller press is reduced and the work efficiency is improved, thereby achieving the effects of stable production, gain, energy saving and consumption reduction.

[0034] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0035] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A double-layer structure dense material bed roller press feeding device, characterized in that: It includes a main body bracket and a material guide slide, the main body bracket is provided with a material feed port, the main body bracket is also symmetrically provided with two inclined material guide brackets, the top of the material guide bracket is provided with a driving device, the driving device includes a piston electric cylinder, a reducer and a servo motor connected to the piston electric cylinder through the reducer, and the output end of the driving device is also connected to a connecting rod; The material guide bracket is provided with a plurality of guide rails in parallel, and the bottom surface of the material guide slide is provided with a plurality of pairs of sliders corresponding to each guide rail. The material guide slide is slidably connected to the material guide bracket through the sliders and the guide rails, and the material guide slide is also fixedly connected to the connecting rod; The lower end of the main body bracket is provided with a discharge port, and the bottom end of the guide slide is provided with a vertical downward pressure-maintaining extension plate, and the pressure-maintaining extension plate is located inside the discharge port; The discharge port includes a tangential baffle and a side baffle, and the gap between the tangential baffle and the side baffle and the roller of the roller press is 15-20 mm.

2. The double-layer structure dense material bed roller press feeding device according to claim 1, characterized in that: The material guide slide plate, the pressure-maintaining extension plate, the tangential baffle plate and the side baffle plate form a double V-shaped double-insertion plate pressure-maintaining structure, which ensures balanced feeding of the equipment and the sealing of the equipment.

3. The double-layer structure dense material bed roller press feeding device according to claim 1, characterized in that: The servo motor is used to synchronize with the roller press to drive the material guide slide to move back and forth in a straight line, and automatically adjust the opening and closing size to control the feed amount and prevent material blockage.

4. The double-layer structure dense material bed roller press feeding device according to claim 1, characterized in that: The surface of the material guiding slide plate is provided with a detachably connected material guiding wear-resistant plate.